Goji Berries Processing Line
Smart Extraction, Sterilization & Kudzaza kwa Goji Products
EasyReal's goji berries processing line imagwira zopangira, kutsuka, kuphwanya, kutentha, kupukuta, vacuum degassing, homogenizing, sterilization, ndi aseptic filling. Timapanga gawo lililonse kuti titetezere zakudya zosalimba za zipatso za goji - monga ma polysaccharides, carotenoids, ndi vitamini C. Pokhala ndi mphamvu yochepetsera kutentha komanso mipope yotsekedwa, makinawa amasunga zosakaniza za bioactive.
Mutha kukonza zipatso za goji zatsopano, zipatso zouma zowuma, kapena zopangira zosungidwa ozizira. Kapangidwe kathu kakuphatikiza chochapira cha mabulosi a goji, thanki yonyowa, makina opukutira, vacuum deaerator, evaporator yamakanema akugwa, chubu-mu-chubu chowumitsa, ndi chodzaza chikwama cha aseptic. Mutha kusankha kupanga:
●NFC goji juice (kumwa mwachindunji)
● Goji zamkati (za yoghurt, smoothies, chakudya cha ana)
●Goji kuganizira (zotumiza kunja kwa B2B kapena zoyambira)
Dongosolo lililonse limaphatikizapo kuyeretsa kwa CIP, mapangidwe ogwiritsiranso ntchito mphamvu, ndi kuwongolera kwanzeru kophatikizika kwa kufufuza ndi kuyang'anira khalidwe. Zotulutsa zimachokera ku 500 kg/h kufika pa 10,000 kg/h, zomwe ndi zabwino kwa onse oyambira komanso mafakitale okhala ndi sikelo.
Kuchokera ku Nutraceuticals kupita ku Beverage Brands—Mwayi Wosatha Msika
Zipatso za Goji zili ndi goji polysaccharides, beta-carotene, ndi ma antioxidants achilengedwe. Amathandizira chitetezo chokwanira, amateteza chiwindi, komanso kukalamba msanga. Izi zimawapangitsa kukhala zida zapamwamba kwambiri za:
●Zakumwa zogwira ntchito
● Mafomu a TCM (Traditional Chinese Medicine).
● Zakudya zamasamba komanso zopatsa thanzi
●Mafakitale opangira zitsamba
● Zakudya za ana
●Amalonda omwe amangotengera kunja
EasyReal's goji berries processing mzere amagwira ntchito m'magawo angapo:
● Opanga zakumwa zathanzi komanso zothandiza
●Makampani a Pharmaceutical & TCM
●Opanga zipatso ku China, Southeast Asia, EU
●Ogulitsa zakudya zakuthupi ku North America & Europe
● Opanga makontrakitala amtundu wamtundu waumwini
Timathandizira makasitomala kupanga mbewu zogwirizana ndi GMP, zokonzekera HACCP zokhala ndi ziphaso zapadziko lonse lapansi. Kaya mumagulitsa matumba amadzi a 200ml kapena ng'oma zochulukira za 200L goji, mzere wa EasyReal umathandizira mitundu yonse.
Gwirizanitsani Kutha Kwanu, Mtundu Wanu, ndi Zofunikira Pakuyika
Mukamapanga mzere wanu wa mabulosi a goji, ganizirani izi:
1.Kuthekera:
●Sikelo yaying'ono: 500–1,000 kg/h (ntchito zoyeserera, masitolo a zitsamba)
●Sikelo yapakatikati: 2,000–3,000 kg/h (mafakitole a zakumwa zakumwa)
●Sikelo yaikulu: 5,000–10,000 kg/h (kutumiza kunja)
2.Mitundu yotsiriza:
● Madzi a NFC: Kusefa kosavuta, kudzaza mwachindunji
● Zipatso za Goji: Kuthamanga kwambiri, kufooka mofatsa
● Kuyikira Kwambiri: Pamafunika mpweya wotuluka
●Kuphatikizika kwa Zitsamba: Kufunika kusakaniza ndi thanki yothira madzi
3.Mtundu wapaketi:
● Kugulitsa: Mabotolo agalasi, PET, kapena zikwama zamapopu
● Zambiri: Aseptic 220L bag-in-drum, 3 ~ 20L kapena matumba ena a BIB aseptic
● Dongosolo: Kukhuthala kwambiri mu ng'oma zachitsulo
EasyReal ipangira ma module oyenerera ochizira, kupukusa, kutsekereza, ndi kudzaza kutengera zomwe mukufuna.Machitidwe onse amalola kukweza kwamtsogolo.
Pang'onopang'ono kuchokera ku Goji Yaiwisi kupita ku Zogulitsa Zokonzekera Shelf
1. Yaiwisi Kusamalira Zinthu
Zipatso za goji zatsopano kapena zouma zimasanjidwa, zoviikidwa (ngati zouma), ndikutsuka.
2. Kuwukha & Kufewetsa
Zipatso za Goji zimanyowa m'madzi ofunda kwa mphindi 30-60 kuti zitsitsimutse komanso kufewetsa khungu.
3. Kuphwanya &Kutenthetsa &Kupupa
Kuphwanya wolfberry kukhala tinthu tating'onoting'ono, kenako ndikuyitenthetsa kuti iwononge pectin ndikuwonjezera zokolola. Makina opukutira a EasyReal amatha kuchotsa peel ndi njere ndikupeza zamkati za wolfberry.
4. Kusefera & Deaeration
Madzi amasefedwa ndipo mpweya umachotsedwa ndi vacuum deaerator kuteteza mtundu ndi kukoma.
5. Evaporation (posankha)
Evaporator ya filimu yomwe ikugwa imayika madzi mpaka 42°Brix ngati ikupanga kukhazikika.
6. Kutseketsa
Chothirira mu chubu chimatenthetsa zamkati mpaka 105 ~ 125 °C kupha majeremusi. Ndipo tengerani chowumitsa cha Tube-in-chubu chamadzi okhazikika.
7. Kudzaza kwa Aseptic
Madzi osabala amadzazidwa m'matumba a aseptic ndi EasyReal Aseptic Bag Filler
Makina ochapira a Goji ndi Makina Othira
Makinawa amachotsa zotsalira za dothi ndi mankhwala ophera tizilombo ku zipatso za goji zatsopano kapena zouma, ndikubwezeretsanso zipatso zouma pang'onopang'ono. Zida zoyeretsera zimagwiritsa ntchito makina ochapira mpweya, ndipo kugwedezeka kwa madzi osakanikirana ndi mpweya kumapewa bwino kugunda, kugogoda, ndi kukwapula panthawi yoyeretsa, zomwe zimapangitsa kuti nkhandwe ziziyenda mofanana.
Makina a Goji Pulping
Makina osindikizira a goji amagwiritsa ntchito mauna abwino komanso chozungulira chothamanga kwambiri kuti alekanitse njere ndi khungu ku zamkati. Zimapanga zipatso zofewa, zonyowa komanso zowonongeka zochepa. Mutha kusintha kukula kwa chophimba cha puree kapena madzi. Chitsulo chosapanga dzimbiri chimalimbana ndi asidi mu goji. Makinawa amapeza zokolola mpaka 90% ndipo amathandizira kuyeretsa magalimoto kwa CIP.
Vacuum Deaerator ya Goji Juice
Vacuum deaerator imachotsa mpweya mumadzi kuti musunge mtundu ndi zakudya. Imagwiritsa ntchito thanki yotsekedwa yotsekedwa kuti iteteze beta-carotene ndikuletsa oxidation. Deaerator ndi kiyi popewa kuphulika kwa botolo panthawi yosungira. Zimangodzichitira zokha ndipo zimasintha mulingo wa vacuum wamagulu osiyanasiyana.
Falling-Film Evaporator ya Goji Concentrate
Evaporator yafilimu yomwe ikugwa imatenthetsa madziwo m'mizere yopyapyala pamachubu oima. Imachotsa mwamsanga madzi pa kutentha kochepa. Izi zimateteza goji polysaccharides ndikusunga fungo labwino. Evaporator imagwiritsa ntchito kutentha kwa nthunzi ndi vacuum system. Mukhoza kusankha kuchokera ku single-effect kapena multi-effect versions kuti mupulumutse mphamvu.
Sterilizer ya Goji Products
Chowumitsa ichi chimagwiritsa ntchito madzi otenthedwa kwambiri posinthana kutentha ndi madzi a goji kapena puree kuti akwaniritse zoletsa. Kutengera kukhuthala kwa mankhwala, mwina chowuzira chotupitsa kapena chowuzira cha chubu-mu-chubu chimagwiritsidwa ntchito—chimangidwe chilichonse chimakongoletsedwa ndi mawonekedwe apadera. Dongosololi limaphatikizapo chojambulira kutentha ndi valavu yotsekereza kumbuyo kuti zitsimikizire kuwongolera kolondola. Imayendetsa bwino madzi onse komanso zamkati zokhuthala, kupangitsa ma enzyme ndikuwonetsetsa kuti pakhale nthawi yayitali.
Makina Odzaza Aseptic a Goji Extract
Septic filler imadzaza goji concentrate kapena madzi m'matumba osabala pansi pamikhalidwe ya Class-100. Imagwiritsa ntchito mavavu owumitsidwa ndi nthunzi, zosefera za HEPA, ndi ma nozzles opanda kukhudza. Mutha kudzaza zotengera za 1L, 5L, 220L, kapena 1,000L. Chodzazacho chimapewa kukhudzana ndi okosijeni ndipo chimathandizira kudzazidwa kotentha kapena kozungulira. Zimaphatikizapo kuyeza kwa magalimoto ndi kusindikiza kapu.
Zolowetsa Zosinthasintha: Goji Yatsopano, Yowumitsidwa, Kapena Yowumitsidwa—Mawonekedwe Azogulitsa Zambiri
The EasyReal goji berries processing line imagwira ntchito zosiyanasiyana zopangira zomwe zimakhala ndi khalidwe losasinthika. Mutha kugwiritsa ntchito:
●Zipatso zatsopano za goji(kuchokera m'mafamu apanyumba kapena zoyendera zozizira)
●Zipatso zouma padzuwa kapena mu uvuni(kubwezeretsanso madzi asanagwere)
●Achisanu zipatso(kusungunuka ndi madzi preheating unit)
Mtundu uliwonse wazinthu uli ndi zosowa zosiyana pang'ono pokonza. Zipatso zatsopano zimafunikira kusanja mwachangu komanso kuphwanya mofewa. Zipatso zouma zimafunikira kuviika kwanthawi yayitali komanso kupatukana kwa fiber. Zipatso zozizira zimapindula ndi kutentha pang'ono kuteteza kapangidwe kake. Makina athu akunyowa ndi kutulutsa amatha kusintha kuti agwirizane ndi izi.
Kutha kwa malonda kumaphatikizapo:
●Goji madzi
●Goji puree
●Goji kuganizira(42 Bwalo)
●Kutulutsa kwazitsamba(goji + jujube, longan, etc.)
Mutha kusinthana pakati pa zotulukazi posintha masitepe ochepa. Mwachitsanzo, madzi ndi puree amagawana njira yofananira yakutsogolo koma amasiyana pakusefera. Concentrate imawonjezera gawo la evaporation, ndipo zowonjezera zimafunika kuphatikiza ndi matanki osintha pH.
Timathandizira kupanga zosinthika ndipo titha kusintha mzere wonsewo potengera zosowa zosiyanasiyana zamakasitomala.
Kusinthasintha uku kumathandiza opanga kuyankha pakusintha kwamisika - monga kukwera kwakumwa kwa zakumwa zolimbitsa thupi kapena zakudya za ana zomwe sizimawonjezera ziro. EasyReal imawonetsetsa kutembenuka kwachangu ndi zosintha zopanda zida ndi zosinthira pagawo mudongosolo la PLC. Mutha kuyendetsa ma SKU angapo ndi mzere womwewo, ndikukulitsa ROI.
Full-Line Automation yokhala ndi PLC, HMI & Visual Monitoring
EasyReal imakonzekeretsa mzere uliwonse wa mabulosi a goji ndi makina owongolera apakati. Mzerewu umagwiritsa ntchito Nokia PLC kugwirizanitsa kutentha, kuyenda, vacuum, kudzaza liwiro, ndi kuyeretsa kuzungulira. Othandizira amagwiritsa ntchito touchscreen HMI kuyang'anira ndikusintha magawo.
Zinthu zazikuluzikulu zikuphatikiza:
●Kusungirako maphikidwe:Sungani zokonzeratu zamadzi a NFC, kapena ganizirani.
●Tsatanetsatane wa gulu:Lembani kupanga kulikonse komwe kumayendetsedwa ndi nthawi, temp, ndi zolemba za ogwiritsa ntchito.
●Ma alarm owoneka:Oyendetsa magetsi amawunikira kuti awone kuthamanga, kutulutsa mpweya, kapena malo a valve.
●Kuwongolera kutali:Kuthandizira kwa VPN kapena kuwongolera maukonde akomweko kuchokera pamakompyuta akuofesi.
●Zambiri zokhudzana ndi mphamvu zamagetsi:Tsatirani ntchito ya nthunzi, madzi, ndi magetsi munthawi yeniyeni.
●Kuphatikiza kwa CIP:Makina otsuka amadzi otentha komanso oyeretsera mankhwala, ojambulidwa ndi kulowa.
Kwa makasitomala apadziko lonse lapansi, timapereka ma HMI azilankhulo zambiri (Chingerezi, Spanish, Chinese, Arabic, Russian, etc.).
Ndi kuwongolera kwanzeru kumeneku, timagulu tating'ono titha kuyendetsa fakitale yotulutsa zambiri. Nthawi yopuma imachepetsedwa, kusasinthika kumasinthidwa, ndipo gulu lililonse limakumana ndi kutsata chitetezo cha chakudya. Makasitomala ku Europe, Southeast Asia, ndi Middle East amagwiritsa ntchito makina athu popanga GFSI, FDA, ndi Halal-certified.
Pezani Thandizo la Katswiri kuchokera ku EasyReal-Global Cases, Custom Design, Fast Delivery
Kaya ndinu mtundu wa zitsamba, zoyambira zamadzimadzi, kapena makina opanga zakudya zamafakitale, EasyReal ikuthandizani kupanga, kupanga, ndi kuyendetsa makina anu opangira mabulosi a goji. Tili ndi zaka zopitilira 25 tikutumikira makasitomala m'maiko opitilira 30. Kuchokera pakusanjidwa kwa zipatso zosaphika mpaka kumapaka a aseptic, timapereka makina a turnkey omwe ndi abwino, oyera, komanso osavuta kukulitsa.
Timapereka:
●Maganizo okonzekera makonzedwe a fakitale
● Zojambula zopangira zida ndi malangizo oyika
● Kukonzekera kusanachitike ndikuyesa kuyesa
●Kutumiza mainjiniya pamalo ophunzitsira ndi maphunziro oyendetsa
● Zigawo zosungirako ndi 7/24 zothandizira pambuyo pogulitsa
Mayankho athu ndi osinthika, otsika mtengo, komanso otsimikiziridwa m'munda. Ku China, tathandizira mapulojekiti a GMP ogwirizana ndi goji ku Ningxia ndi mizere ya mafakitale a goji ku Xinjiang. Ndi EasyReal, mumapeza mwayi wopanga zodalirika komanso chithandizo chamtundu wakomweko pazosowa zanu za goji.
Tisandutse chida chanu cha goji kukhala zinthu zamtengo wapatali. Lumikizanani nafe lero kuti mulandire malingaliro aukadaulo, mndandanda wamakina, ndi kuwerengera kwa ROI. Gulu lathu lidzasintha mzere wanu malinga ndi zolinga zanu zamalonda ndi zosowa za msika.
