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Umurongo wo gutunganya tungurusumu | Gukora utubumbe n'ifu y'itungurusumu

Umurongo wo gutunganya tungurusumu wo muri EasyReal ni igisubizo cyuzuye gihindura tungurusumu nshya mo uduce twatogoshejwe, ifu yasizwe, cyangwa ifu nziza ifite uburyohe n'ibara bihamye. Uburyo bwayo bwo gukata no gusya bugabanya igihe cyo gukora no kugabanya igihe cyo gukora. Imiyoboro y'amazi y'isuku, imiyoboro ya CIP yikora, hamwe n'uburyo bwo kugenzura bushingiye kuri PLC bituma umurongo ukora neza kandi neza.

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Ibisobanuro by'umurongo wo gutunganya tungurusumu na EasyReal

EasyReal ikora umurongo wo gutunganya tungurusumu ukurikije uburyo bukoreshwa mu bushyuhe n'imikorere. Tungurusumu mbisi inyuzwa mu gikoresho cyo gutondeka ikajya mu gikoresho gitandukanya uduce duto gikoresha umuvuduko woroshye wo gukamura imitwe idasenyaguwe. Hanyuma icyuma gikata utubuto cyumye gikoresha umwuka ufunze n'umwuka uhindagurika kugira ngo gikureho utuntu tudasize amazi. Uduce duto twakuwe twimukira mu gice cyo gusya gitanga umushongi umwe.

Iyi sterilizer ikoreshwa mu gukaraba itungurusumu mu buryo busanzwe, ikagabanya uburyohe bwayo mu buryo bwikora, ikabuza enzymes gukora nta kubura uburyohe. Iyi sisitemu irimo imikorere ya CIP/SIP yikora, ubuso bukora ku byuma bitarangwamo icyuma gifata (SS316L), na HMI yo gukoraho kugira ngo itoranye amafunguro no kwandika amakuru. Modules nto zoroshya kubungabunga no guhuza ibikoresho ku buryo bufatika bw'uruganda.

Ingero z'Ikoreshwa

Umuyoboro w’ibiryo utunganya tungurusumu ukorera abatunganya ibiribwa, inganda zitunganya ibirungo, inganda ziteguye kurya, n’abatanga ibikoresho bikonjesha. Ibikoresho bisanzwe birimo ifu ya tungurusumu yahinduwe isukari yo gukoresha mu isosi, amavuta y’itungurusumu, utubuto twakuwemo amazi, n’ifu yo kuvanga ibirungo. Abakoresha bashobora guhinduranya hagati y’ibikoresho bishya, bikonjesha, cyangwa byongeye kuzura amazi muri resept imwe. Igishushanyo mbonera cy’isuku gihuye n’igenzura rya HACCP na ISO 22000, mu gihe imiterere ya modular yoroshya impinduka za SKU. Kubera iyo mpamvu, inganda zigira umusaruro uhoraho, igihe gito cyo gusukura, kandi zikaba nke cyane ku bibazo bijyanye n’uburyohe.

Gutunganya Tungurusumu Bisaba Imiterere Yihariye

Tungurusumu irimo ibintu byinshi bya sulfure (allicin) bikora vuba hamwe na ogisijeni na iyoni z'icyuma. Ibikoresho bisanzwe byo kuvanga cyangwa ibigega bifunguye bitera umusemburo wijimye no kubura impumuro mbi. Umurongo wa EasyReal ukoresha uburyo bwo kohereza ibintu mu buryo bufunze, ibintu birwanya kwangirika, no kugenzura ubushyuhe buri munsi ya 70 °C mu gihe cyo kuvanga kugira ngo habungabungwe uburyohe bukora. Uburyo bwo koroshya imikorere y'ibinyabutabire butuma mikorobe zikomeza kumererwa neza zidatetse cyane. Uburyo bwo gushyiramo ibikoresho by'umutekano n'ibikoresho by'isuku birinda kwanduzanya mu gihe cy'imigendekere ya CIP.

Uburyo bwo guhitamo umurongo ukwiye wo gutunganya tungurusumu

Mu gihe uhitamo ubushobozi bwo gukoresha, tekereza ku bunini bw'itsinda n'uburyo bwo guhinduranya. Umurongo wa kilogarama 500 ku isaha ukorera uruganda rukora ibirungo rutanga toni 8 kuri buri simbura. Ibikoresho by'ingenzi birimo agakoresho ko gutandukanya, agakoresho ko gukurura amazi yumye, icyuma gisya/gitera amazi, icyuma gisukura amazi mu muyoboro, n'imashini ikoresha uburyo bwo gupfunyika/gupakira. Ibikoresho nk'ibisanduku bikonjesha cyangwa imashini zumisha ifu byongerera ubushobozi bwo guhinduranya ibihe by'umwaka. EasyReal inatanga imirongo y'icyitegererezo yo kwirinda ubushakashatsi n'iterambere mbere yo gushyiraho ibikoresho byose.

Imbonerahamwe y'Iterambere ry'Intambwe zo Gutunganya Tungurusumu

1. Gufata no gutunganya tungurusumu mbisi → kugenzura no gukuraho ibintu byo mu mahanga

2. Gutandukanya ibirungo → imashini itandukanya imigozi igabanya amababu buhoro buhoro

3. Gukuramo → imashini yumisha ikuraho uruhu nta mazi

4. Gusya / gusya → bituma tungurusumu zirushaho kuba nziza

5 Gusukura → UHT ifasha mu muyoboro w'amazi kwikingira indwara kandi ikamara igihe kirekire.

6. Gupfunyika/gupakira ibintu bidasembuye → gupfunyika cyangwa ifu ifunze mu mifuka, mu macupa, cyangwa mu ngoma

Amashami y'ifu n'ay'ifu aratandukanye: imirongo y'ifu irimo uburyo bwo gusukura no kuzuza UHT, mu gihe imirongo y'ifu yongeramo icyuma cyumisha n'icyuma gisya neza. Intambwe zose zifatanye hakurikijwe uburyo bwa PLC kugira ngo habeho gukurikirana no kubungabunga isuku.

Ibikoresho by'ingenzi mu gutunganya tungurusumu

① Igitandukanya Tungurusumu na Clove – Igabanywa ryoroheje nta kwangirika

Utwuma duto two guterura imigozi n'icyuho gishobora guhindurwa bigabanya utubuto mo uduce twinshi mu gihe birinda gusya. Akayunguruzo karimo gutigita gakuraho ibishishwa n'umukungugu mbere yo kubikuramo. Utwuma duto duto dukoreshwa mu kugenzura inshuro zikoreshwa mu guterura tungurusumu duhinduka ingano n'ubukana bwabyo.

② Imashini yo gukata ubwoko bw'umukungugu – Sisitemu yo kugabanya amazi mu ndege

Ikuraho uruhu binyuze mu gukururana no gutemba k'umwuka mwinshi, ikuraho ikoreshwa ry'amazi n'ikiguzi cy'amazi yanduye. Imiterere idahindagurika igabanya gufatana. Ingufu zo gukurura zirenze 95% kandi ubuso buratakaza gato.

③ Imashini yo gusya/gutera

Imbugita zikoresha icyuma gisya umuvuduko uhindagurika zituma ibice bimwe bingana.

④ Umuti wo mu muyoboro ukoresha sterilizer – Uburyo bwo kugenzura ubushyuhe neza

Ishobora gukaraba tungurusumu vuba kandi ifite ubushyuhe bumwe. Utwuma tw’umwuka n’uburyo bwo guteka bwa PLC bigena aho ΔT ihagarara kugira ngo enzyme idatakaza uburyohe.

⑤ Akabati ko kuzuramo ibinyabutabire gafite aside – Gufunga neza igihe kirekire

Ishyiramo ifu mu mifuka cyangwa mu ngomero zidafite umwanda. Gukoresha umwuka mu buryo bwikora ku mazuru n'imipfundikizo bitanga umutekano wa mikorobe.

Uburyo bworoshye bwo guhindura ibintu n'uburyo bwo kubisohora

Uyu murongo ufata tungurusumu nshya, uduce twabitswe mu buryo bukonje, cyangwa puree ikonje. Buri resept ihindura ubushyuhe, vacuum, n'igihe cyo gutura kugira ngo ihuze itandukaniro ry'ubushuhe n'udusimba. Abakoresha bashobora guhinduranya hagati yo gukora paste n'ifu munsi y'urwego rumwe rugenzura. Imiterere ya modular yemerera kwaguka mu gihe kizaza ikajya mu tungurusumu-tangawizi cyangwa imirongo ivanze y'ibirungo. Ibikoresho birangiye birimo paste yasizwe (4.5 kg-mu gasanduku cyangwa 200 kg drum), granules (2-5 mm cut), n'ifu (< 100 mesh).

Sisitemu yo kugenzura ikoresheje ubuhanga (Smart Control System) ikoresheje EasyReal

EasyReal ikoresha Siemens PLC ifite HMI yo gukoraho, ihuza uburyo bwo gucunga amafunguro, kwandika ibigezweho, na CIP cycles zikora. Abakoresha bahitamo ubwoko bw'ibicuruzwa kuri HMI, kandi sisitemu ishyiraho ubushyuhe, n'umuvuduko wa pompe hakurikijwe ibyo. Indangamuntu z'itsinda n'imburira birafatwa kugira ngo harebwe niba bishoboka gukurikirana. Module za Ethernet na VPN zifasha injeniyeri za EasyReal ku isi yose gukoresha kure. Raporo z'ingufu n'amazi bifasha inganda gusuzuma OPEX no gutegura gahunda yo kubungabunga.

Witeguye kubaka umurongo wawe wo gutunganya tungurusumu?

Kuva ku miterere n'igishushanyo mbonera cy'igenamigambi kugeza ku gukora, gutanga serivisi, no guhugura,Shanghai EasyReal Machinery Co., Ltd.Itanga inganda zitunganya tungurusumu. Abakiriya bashobora gutangirana n'umurongo w'igerageza kugira ngo bagerageze amafunguro no kongera umusaruro nyuma yo kuyagenzura. Buri sisitemu ishyigikiwe n'uburambe bw'imyaka 25+ mu nganda no mu gushyiraho ibikoresho mu bihugu 30.

Twandikire ubu ngubu: [email protected] or visit https://www.easireal.com/contact-us/ to submit your project requirements and book an engineering consultation.