Goji Berries Processing Line
Smart Kubvisa, Sterilization & Kuzadza kweGoji Zvigadzirwa
EasyReal's goji berries kugadzirisa mutsara inobata mbishi zvinhu, kugeza, kupwanya, preheating, pulping, vacuum degassing, homogenizing, sterilization, uye aseptic kuzadza. Isu tinogadzira chikamu chega chega kuchengetedza chikafu chisina kusimba mugoji berries-senge polysaccharides, carotenoids, uye vhitamini C. Nekunyorova kwekudzora kupisa uye kuvharwa kwepombi, sisitimu inochengeta bioactive komisheni yakasimba.
Iwe unogona kugadzira magoji manyoro egoji, akaomeswazve majiroji akaomeswa, kana inotonhora-yakachengetwa mbishi. Yedu modular dhizaini inosanganisira goji berry washer, tangi inonyura, muchina wekupuruzira, vacuum deaerator, yakawanda-mhedzisiro inodonha firimu evaporator, chubhu-mu-tube sterilizer, uye aseptic bag filler. Unogona kusarudza kugadzira:
●NFC goji muto (kunwa zvakananga)
●Goji pulp (yeyoghurt, smoothies, chikafu chevana)
●Goji concentrate (yeB2B kunze kwenyika kana yekubvisa base)
Imwe neimwe sisitimu inosanganisira CIP kuchenesa, simba rekushandisazve dhizaini, uye yakasanganiswa smart control yekuteedzera uye kunaka kutonga. Kubuda kunotangira pa500 kg/h kusvika 10,000 kg/h, yakanakira ese ekutanga uye mafekitori akaiswa.
Kubva kuNutraceuticals kuenda kuBeverage Brands-Endless Market Opportunities
Goji berries akapfuma mugoji polysaccharides, beta-carotene, uye antioxidants. Vanotsigira kudzivirirwa, kuchengetedza chiropa, uye kunonoka kukwegura. Izvi zvinoita kuti ive yepamusoro yezvigadzirwa zve:
●Zvinwiwa zvinoshanda
●TCM (Traditional Chinese Medicine) maitiro
● Vegan uye Wellness smoothies
●Mafekitari anochera makwenzi
●Marudzi echikafu chevana
●Vatengesi vakatarisa kunze kwenyika
EasyReal's goji berries kugadzirisa mutsara unoshumira akawanda zvikamu:
●Vagadziri vezvinwiwa zvehutano & zvinoshanda
● Pharmaceutical & TCM makambani
● Zvigadzirwa zvezvibereko zvekugadzira muChina, Southeast Asia, EU
●Vatengesi vezvokudya zveoga muNorth America & Europe
●Vagadziri vemakondirakiti emhando dzemhando dzakasarudzika
Isu tinobatsira vatengi kuvaka GMP-inoenderana, HACCP-yakagadzirira zvidyarwa zvine zvitupa zvepasirese. Kunyangwe iwe uchitengesa 200ml juice pouches kana yakawanda 200L goji inobvisa madhiramu, EasyReal's line inotsigira ese mafomati.
Matanidza Kugona Kwako, Chigadzirwa Rudzi, uye Packaging Inodiwa
Paunenge uchigadzira yako goji berry mutsara, funga zvinotevera zvinhu:
1.Kugona
●Chikero chiduku: 500–1,000 kg/h (mapurojekiti ekuedza, zvitoro zvemishonga)
● Chikero chepakati: 2,000–3,000 kg/h (mafekitari ezvinwiwa munharaunda)
● Chikero chikuru: 5,000–10,000 kg/h (kubudiswa kwegiredhi rekunze)
2.Zvigadzirwa zvekupedzisira marudzi:
● NFC muto: Nyore kusefa, kuzadza kwakananga
● Goji pulp: Kuwedzera kupuruzira, kutadza kufema zvakanaka
● Concentrate: Inoda evaporation system
● Herbal blend: Inoda kusanganisa uye pasteurization tank
3.Packaging format:
● Retail: Mabhodhoro egirazi, PET, kana homwe dzakapfava
● Huwandu: Aseptic 220L bag-in-drum, 3 ~ 20L kana mamwe saizi BIB aseptic masaga
● Kubvisa-giredhi: Gobvu inonangana mumadhiramu esimbi
EasyReal ichakurudzira iyo chaiyo pre-kurapwa, pulping, sterilization, uye kuzadza modules zvichienderana nechinangwa chako chechigadzirwa.Masisitimu ese anotendera kukwidziridzwa kweramangwana.
Nhanho-ne-Nhanho kubva kuRaw Goji kuenda kuSherufu-Yakagadzirira Zvigadzirwa
1. Raw Material Kubata
Fresh kana akaomeswa goji berries anorongwa, akanyikwa (kana akaomeswa), uye wosukurudzwa.
2. Kunyura & Kupfava
Goji berries akanyikwa mumvura inodziya kwemaminetsi 30-60 kuti adzorere uye apfave ganda.
3. Kupwanya &Preheating &Pulping
Kupwanya wolfberry kuita zvidimbu zvidiki, wozoipisa kuti iparadze pectin uye kuwedzera pulp goho. EasyReal's pulping machine inogona kubvisa peel nemhodzi uye kuwana mbishi wolfberry pulp.
4. Filtration & Deaeration
Muto unosefa uye mweya unobviswa nevacuum deaerator kuchengetedza ruvara uye kuravira.
5. Evaporation (kusarudza)
Kudonha firimu evaporator inoisa muto kusvika 42°Brix kana uchigadzira concentrate.
6. Sterilization
Tubular sterilizer inopisa pulp kusvika 105 ~ 125 °C kuuraya utachiona. Uye tora Tube-in-tube sterilizer kune yakadzika muto.
7. Aseptic Kuzadza
Sterilized juice inozadzwa mumabhegi easeptic ne EasyReal Aseptic Bag Filler
Goji Washer uye Soaking Machine
Muchina uyu unobvisa ivhu uye zvisaririra zvemishonga yezvipembenene kubva munyoro kana akaomeswa goji berries, zvinyoro nyoro inodzosera majiroji akaomeswa. Midziyo yekuchenesa inoshandisa muchina wekugezesa wemhepo, uye kudonha kwemusanganiswa wemvura-yemvura zvinobudirira kudzivirira kudhumhana, kugogodza, uye kukwenya panguva yekuchenesa, zvichibvumira mawolfberries kuyerera zvakaenzana.
Goji Pulping Machine
Muchina wegoji pulping unoshandisa mesh yakanaka uye inotenderera inotenderera yepamusoro-soro kuparadzanisa mhodzi neganda kubva pahuputi. Inogadzira michero yakapfava, yakanyoroveswa uye ine kukuvara kudiki. Iwe unogona kugadzirisa saizi yescreen ye puree kana muto. Stainless simbi inovaka inoshingirira kune acid mugoji. Muchina uyu unowana kusvika pa90% goho uye unotsigira CIP auto kuchenesa.
Vacuum Deaerator yeGoji Juice
Iyo vacuum deaerator inobvisa mweya kubva mujusi kuchengetedza ruvara uye zvinovaka muviri. Inoshandisa yakavharwa vacuum tangi kudzivirira beta-carotene uye kudzivirira oxidation. Iyo deaerator ndiyo kiyi yekudzivirira kuputika kwebhodhoro panguva yekuchengetedza. Iyo yakazara otomatiki uye inogadzirisa vacuum level yemabhechi akasiyana.
Kudonha-Firimu Evaporator yeGoji Concentrate
Iyo inodonha-firimu evaporator inopisa muto muzvidimbu zvitete pamachubhu akatwasuka. Inokurumidza kubvisa mvura pakudzika kwakadzika. Izvi zvinodzivirira goji polysaccharides uye kuchengetedza kunhuhwirira kwakasimba. Iyo evaporator inoshandisa kupisa kwemhepo uye vacuum system. Iwe unogona kusarudza kubva kune imwechete-effect kana akawanda-effect shanduro dzekuchengetedza simba.
Sterilizer yeGoji Zvigadzirwa
Iyi sterilizer inoshandisa mvura yakanyanyisa kupisa kupisa isina kunanga negoji muto kana puree kuita sterillization. Zvichienderana nechigadzirwa viscosity, ingave tubular sterilizer kana chubhu-in-chubhu sterilizer inoshandiswa-chimiro chega chega chakagadziridzwa kune chaiwo hunhu hwezvinhu. Iyo sisitimu inosanganisira tembiricha rekodha uye kumashure-kumanikidza vharafu kuti ive nechokwadi chekutonga chaiko. Iyo inonyatso gadzira zvese muto uye gobvu pulp, inactivate enzymes uye kuve nechokwadi chehupenyu hurefu hwesherufu.
Aseptic Kuzadza Machine yeGoji Extract
Iyo aseptic filler inozadza goji concentrate kana muto mumabhegi asina kuchena pasi peClass-100 mamiriro. Inoshandisa steam-sterilized mavharuvhu, HEPA mafirita, uye kubata-yemahara kuzadza nozzles. Unogona kuzadza 1L, 5L, 220L, kana 1,000L midziyo. Iyo yekuzadza inodzivirira kusangana neokisijeni uye inotsigira kupisa kana ambient kuzadza. Inosanganisira auto kuyera uye cap sealing.
Flexible Input: Itsva, Yakaomeswa, kana Yakaomeswa Goji—Multiple End Product Formats
Iyo EasyReal goji berries yekugadzirisa mutsara inobata huwandu hwakawanda hwezvinhu zvakasvibirira zvine hunoenderana hwekubuda kwemhando. Unogona kushandisa:
●Fresh goji berries(kubva kumapurazi epamba kana kutakurwa nechando)
●Mabheri akaomeswa nezuva kana muovheni(inodzoreredzwa mvura isati yapwa)
●Frozen michero(yakasvibiswa nemvura preheating unit)
Mhando yega yega yezvinhu ine zvishoma zvakasiyana zvekugadzirisa zvinodiwa. Maberry manyoro anoda kurongwa nekukurumidza uye kutswanya zvinyoro. Majiroji akaomeswa anoda kunyura kwenguva refu uye kuparadzaniswa kwefiber. Maberry akaomeswa anobatsirwa nekudziya zvinyoro kudzivirira chimiro chawo. Yedu yekunyura uye pulping masisitimu anochinjika kuti aenderane nekusiyana uku.
Kupedza chigadzirwa kuchinjika kunosanganisira:
●Goji muto
●Goji puree
●Goji concentrate(42 Brix)
●Herbal extract(goji + jujube, longan, nezvimwewo)
Iwe unogona kushandura pakati pezvibuda izvi nekugadzirisa mashoma ekugadzirisa matanho. Semuenzaniso, muto uye puree zvinogovana zvakafanana-yekupedzisira-yekupedzisira maitiro asi zvinosiyana mukusefa. Concentrate inowedzera iyo evaporation module, uye zvinyorwa zvinoda kusanganisa uye pH kugadzirisa matangi.
Isu tinotsigira flexible kugadzirwa uye tinokwanisa kugadzirisa iyo yose yekugadzirisa mutsara zvichibva pane zvakasiyana zvinodiwa nevatengi.
Iyi modularity inobatsira vagadziri kupindura kumisika inoshanduka-senge kukwira kuri kudiwa kwezvinwiwa zvinosimudzira immune kana zero-yekuwedzera chikafu chevana. EasyReal inova nechokwadi chekukurumidza kutendeuka nechokushandisa-yemahara shanduko uye parameter presets muPLC system. Iwe unogona kumhanya akawanda maSKU nemutsara mumwechete, kuwedzera ROI.
Yakazara-Mutsetse otomatiki nePLC, HMI & Kutariswa Kwekuona
EasyReal inoshongedza yega goji berry yekugadzirisa mutsara ine centralized control system. Mutsara unoshandisa Nokia PLC kuronga tembiricha, kuyerera, vacuum, kumhanya kwekuzadza, uye kutenderera kutenderera. Vashandisi vanoshandisa iyo touchscreen HMI kutarisa uye kugadzirisa ma paramita.
Zvinhu zvakakosha zvinosanganisira:
●Kuchengeta resipi:Sevha chigadzirwa preset yeNFC muto, kana kutarisisa.
●Batch traceability:Rekodha chigadzirwa chega chega chinomhanya nenguva, temp, uye matanda evashandisi.
●Ma alarm anoonekwa:alarm light guide operators kuti vatarise pressure, steam supply, kana valve position.
●Remote control:Tsigiro yeVPN kana yemuno network control kubva kumakomputa ehofisi.
●Mashoko ekushanda kwesimba:Tevera chiutsi, mvura, uye kushandiswa kwesimba munguva chaiyo.
●CIP kubatanidzwa:Otomatiki inopisa-mvura uye kemikari yekuchenesa kutenderera, yakanyorwa uye yakadhindwa.
Kune vatengi vepasirese, tinopa mitauro yakawanda HMI interfaces (Chirungu, Spanish, Chinese, Arabic, Russian, etc.).
Nekutonga kwakangwara uku, zvikwata zvidiki zvinogona kumhanyisa fekitori inoburitsa. Nguva yekuzorora yakaderedzwa, kuenderana kunovandudzwa, uye batch yega yega inosangana nekuchengetedza chikafu. Vatengi muEurope, Southeast Asia, uye Middle East vanoshandisa sisitimu yedu yeGFSI, FDA, uye Halal-yakasimbiswa kugadzirwa.
Wana Tsigiro yeNyanzvi kubva ku EasyReal-Global Cases, Tsika Dhizaini, Kukurumidza Kuendesa
Kunyangwe iwe uri herbal extract brand, fruit juice kutanga, kana industry food processor, EasyReal ichakubatsira kugadzira, kuvaka, uye kumhanyisa goji berry processing plant yako. Tine anopfuura makore makumi maviri nemashanu echiitiko chekushandira vatengi munyika dzinopfuura makumi matatu. Kubva pakuronga michero yakasvibirira kusvika kuseptic packaging, tinoendesa maturnkey masisitimu anoshanda, akachena, uye ari nyore kuyera.
Tinopa:
● Mazano ekugadzirisa fekitari akazara
● Equipment marongerwo dhirowa uye kugadzwa nhungamiro
● Pre-dhilivery assembly uye kutongwa kushanda
● On-saiti injiniya kutumira uye opareta kudzidziswa
● Spare parts stock uye 7/24 pashure-kutengesa rutsigiro
Mhinduro dzedu dzinochinjika, dzinodhura, uye dzakaratidzwa mumunda. KuChina, takatsigira GMP-inoenderana negoji mapurojekiti echirimwa muNingxia uye maindasitiri goji kugadzirisa mitsara muXinjiang. Ne EasyReal, iwe unowana mukana weakavimbika ekugadzira ekugadzira uye yemuno sevhisi rutsigiro kune yako goji kugadzirisa zvaunoda.
Ngatishandure yako goji berry sosi kuita zvigadzirwa zvekutanga. Bata nesu nhasi kuti tigamuchire chikumbiro chehunyanzvi, rondedzero yemuchina, uye ROI kuverenga. Chikwata chedu chichagadzirisa mutsara wako zvichienderana nezvinangwa zvako zvechigadzirwa uye zvinodiwa pamusika.
