UHT Lines
EasyReal'sUHT Linesakanyatsobatanidzwa masisitimu ekugadzirisa akagadzirirwa sterilization uye aseptic kurongedza kwechikafu chemvura uye zvinwiwa. KushandisaUltra-yakakwirira tembiricha (UHT) tekinoroji, zvigadzirwa zvinokurumidza kupisa kusvika ku135-150 ° C uye zvakachengetwa kwenguva pfupi kuti zvibvise ma microorganisms anokuvadza, asi kuchengetedza kuravira, kugadzirwa, uye kukosha kwekudya. Chigadzirwa chakaomeswa chinozozadzwa neseptically mumidziyo isina utachiona, ichigonesa hupenyu hurefu hwesherufu pasina kudiwa kwefiriji kana kuchengetedza.
Imwe neimwe EasyReal UHT mutsara inosanganisira aUHT sterilizer(tubular, ndiro, kana yakananga steam jekiseni),aseptic kuzadza muchina,uye aPLC + HMI control systemye-real-time operation monitoring. Optional modules akadaivacuum deaerator, high-pressure homogenizers, multi-effect evaporators,uyeCIP/SIP yekuchenesa masisitimuinogona kuwedzerwa kuti isangane nezvinodiwa zvekugadzira.
Yedu UHT mitsara yakakodzera kune dzakasiyana siyana zvigadzirwa, zvinosanganisiramuto wemichero, mukaka, zvinwiwa zvezvirimwa (sesoya kana oat mukaka), sosi, uye zvinwiwa zvinoshanda. Yakagadzirirwa kuenderera mberi kwekushanda uye indasitiri-chiyero chiyero, EasyReal UHT mitsetse inoburitsakushanda kwakadzikama, kushanda kwepamusoro, uye kutevedza kwehutsananakumafekitari emazuva ano ezvekudya nezvinwiwa pasi rese.
Kusiyana kweUHT tembiricha mazingainonyanya kukonzerwa nemhando yekupisa kupisainoshandiswa mu sterilization system. Imwe neimwe dhizaini ine akasiyana ekufambisa ekufambisa maitiro uye zvigadzirwa zvekubata maitiro:
● Plate UHT Sterilizerskazhinji kushanda mukati85°C kusvika 150°Cuye inokodzera yakaderera-viscosity, homogeneous zvinwiwa zvakaita semukaka kana muto.
● Tubular Sterilizerszvakare kuvhara85°C kusvika 150°Csiyana asi ipa kuita kurinani kune zvishoma viscous kana zvinhu zvine zvigadzirwa.
● Tube-in-Tube Sterilizerskazhinji anoganhurirwa kune85°C kusvika 125°C, sekushanda kwavo kwekushisa kwekushisa uye kugadzirwa kwemaitiro zvakagadziridzwa kune chaiyo kuyerera uye kudzvinyirira mamiriro.
Naizvozvo, vanotsigirwatembiricha yemhando yeUHT yekugadzirisa chirimwazvinoenderana nemhando ipi ye sterilizer inosanganiswa muhurongwa. Kusarudza kurongeka kwakaringana kunovimbisa kunaka kwechigadzirwa, kunyatsogadzirisa, uye kugadzikana kwekupisa.
EasyReal UHT mitsetse yakakodzera kugadzirisa:
1.Fruit nemiriwo muto & purees
2.Dairy products (mukaka, yogati zvinwiwa)
3. Plant-based drinks (soy, oat, almond mukaka)
4.Functional uye zvinovaka muviri zvinwiwa
5.Sauces, pastes, uye liquid condiments
1.Industrial-Grade UHT Sterilization
EasyReal UHT mitsetse inoshandaUltra-yakakwirira tembiricha kugadzirisanekunyatsochengeta nguva yekudzora. Izvi zvinosimbisakuchengetedzwa kwehutachionatichichengetedzakunhuhwirira kwechisikigo, ruvara, uye hutano hwakanakazvechigadzirwa.
2.Flexible Sterilizer Options
Inowanikwa mutubular, ndiro,uyedirect steam injection (DSI)zvigadziriso, zvichibvumira kugadzirisa kwakavakirwa pachigadzirwa viscosity, particulate content, uye kunzwa kupisa.
3.Yakabatanidzwa Aseptic Kuzadza System
Yakabatana isina musono kune sterilizer, yeduaseptic kuzadza michinarutsigirobhegi-mu-bhokisi, bag-in-drum, kana mamwe mafomati asina kuchena. Yakagadzirirwakusvibiswa-isina, kuzadza kunoendererapasi peClass 100 mamiriro.
4.Advanced Automation & Control
Yakashongedzerwa nemushandisi-ushamwariPLC + HMI chikuva, kutsigirareal-time monitoring, data log, alarm kubata,uyeRecipe managementkune akawanda zvigadzirwa kana mabhechi.
5.Optional Functional Modules
Mitsetse inogona kuwedzerwa ne:
Vacuum deaerator- inobvisa okisijeni kudzivirira oxidation
High-pressure homogenizer- inowedzera kugadzikana uye kugadzikana kwechigadzirwa
Multi-effect kana kudonha firimu evaporator- inogonesa inline concentration
Mvura yekugeza sterilizer- yakakodzera kune chaiyo yakaderera-asidhi zvigadzirwa
6.Full CIP / SIP System Integration
Zvinosanganisirazvizere otomatiki Yakachena-munzvimbo (CIP)uyeSterilize-mu-Nzvimbo (SIP)masekete, kuve nechokwadi kuti yakakwanakuchenesa hutsananauyekutevedzera mitemo yepasi rose yekuchengetedza chikafu.
7.Modular & Scalable Design
Imwe neimwe UHT mutsetse wakagadzirirwakuwedzera nyore, upgrading, kanakubatanidzwa nemiti iripo, zvichiita kuti ive yakakodzerapilot-scale, pakati-saizi,uyekugadzirwa kukuru kwemaindasitirisetups.
8.Premium-Giredhi Zvikamu
Zvese zvakakosha zvikamu zvinotorwa kubvamhando dzinozivikanwa pasi rosezvakaita seSiemens, Schneider,uyeSPX, kuchengetedzakuvimbika kwenguva refu, kugadzirisa kuri nyore, uye kuwanikwa kwerutsigiro rwepasi rose.
TheSmart Control Systemyakagadzirwa neShanghai EasyReal Machinayakagadzirirwa kuve nechokwadichaiyo, yakavimbika, uye mushandisi-ane hushamwari mashandiroyemitsara yeUHT uye mamwe masisitimu ekugadzira chikafu. Yakavakwa pane advanced automation architecture, inobatanidzaPLC (Programmable Logic Controller)ane anodairaHMI (Human-Machine Interface)kugadzirisa nhanho imwe neimwe yekugadzirwa.
1.Real-Time Monitoring & Control
Vashandi vanogona kutarisa zviri nyoretembiricha, kuyerera mwero, kumanikidza, vharafu mamiriro, uye maaramu ehurongwa munguva chaiyo. Maparamita ese anoonekwa kuburikidza neatouchscreen HMI, zvichiita kuti intuitive kupindirana uye kukurumidza kugadzirisa matambudziko.
2.Multi-Chigadzirwa Recipe Management
Iyo sisitimu inotsigira kuchengetedza uye kuyeuka kweakawandaprocess recipes, kubvumira kukurumidza switchover pakati pemhando dzechigadzirwa uye mabhechi aneshoma downtimeuyekuenderana kwepamusoro.
3.Automatic Fault Detection & Interlocks
Yakavakwa-mukatiintelligent interlock logicinopindura kune zviratidzo zvisina kujairika uye inodzivirira kushanda kusina kuchengeteka. Mhosva dziripokuvhenekwa otomatiki, yakanyorwa, uye inoratidzwa kuti iite nokukurumidza kugadzirisa mhinduro.
4.Remote Diagnostics & Data Logging
Akashongedzerwa nedata kurekodha uye ekisipoti mabasa, sisitimu inogonesa kurongeka kwenguva refu. Optional kure kure inobvumira EasyReal mainjiniya kupaonline rutsigiro, zvigadziriso, kana system inoongorora pazvinenge zvichidiwa.
5.Global-Grade Electrical Components
Yese yekudzora Hardware-kusanganisirasensors, actuators, inverters, relays,uyekudzora makabati-anowanikwa kubva kumhando dzepamusoro dzepasirese dzakadaiSiemens, Schneider,uyeOmroni, kuchengetedzakuvimbika kwenguva refu uye kuchengeteka.
Iyo EasyReal Smart Control System inobatsira ma processors echikafu kubudiriraotomatiki yakakura, kuderera kwekutsamira kwevashandi,uyeyakakwirira kugadzirwa kugadzikana, kunyanya muhutsanana-yakakosha UHT uye aseptic application.
