I-EasyReal'sImigca ye-UHTziinkqubo zokucubungula ezidityaniswe ngokupheleleyo ezenzelwe ukubulala iintsholongwane kunye nokupakisha ukutya okumanzi kunye neziselo ngendlela engabulali ntsholongwane.iteknoloji yobushushu obuphezulu kakhulu (UHT), iimveliso zifudunyezwa ngokukhawuleza ukuya kwi-135–150°C kwaye zigcinwe ixesha elifutshane ukuze kususwe iintsholongwane eziyingozi, ngelixa kugcinwa incasa, ubunjani, kunye nexabiso lesondlo. Imveliso ecociweyo emva koko igcwaliswa ngokungenatyhefu kwizikhongozeli ezicociweyo, nto leyo evumela ukuba ihlale ixesha elide ngaphandle kwesidingo sefriji okanye izigcini.
Umgca ngamnye we-EasyReal UHT uqukaIsicoci se-UHT(i-tubular, ipleyiti, okanye i-direct steam injection),umatshini wokuzalisa i-aseptic, kunyeInkqubo yolawulo lwe-PLC + HMIyokujonga ukusebenza ngexesha langempela. Iimodyuli ezikhethiweyo ezifanaizixhobo zokucoca ulwelo, ii-homogenizers zoxinzelelo oluphezulu, ii-evaporators ezineempembelelo ezininzikunyeIinkqubo zokucoca ze-CIP/SIPzingongezwa ukuhlangabezana neemfuno ezithile zemveliso.
Imigca yethu ye-UHT ifanelekile kwiimveliso ezahlukeneyo, kuqukaijusi yeziqhamo, ubisi, iziselo ezisekelwe kwizityalo (ezifana nobisi lwesoya okanye i-oat), iisosi, kunye neziselo ezisebenzayoYenzelwe ukusebenza ngokuqhubekayo kunye nomthamo omkhulu kwimizi-mveliso, imigca ye-EasyReal UHT inikaukusebenza okuzinzileyo, ukusebenza kakuhle okuphezulu, kunye nokuthobela imithetho yococekokwiifektri zanamhlanje zokutya neziselo kwihlabathi liphela.
Umahluko kwiUbubanzi bobushushu be-UHTikakhulu kungenxauhlobo lwesitshintshi sobushushuisetyenziswa kwinkqubo yokubulala iintsholongwane. Uyilo ngalunye luneempawu ezahlukeneyo zokudlulisa ubushushu kunye nobuchule bokuphatha imveliso:
● Ii-Sterilizer zePlate UHTngokuqhelekileyo isebenza ngaphakathi85°C ukuya kwi-150°Ckwaye zifanelekile kwiilwelo ezithambileyo nezinobumanzi obufanayo njengobisi okanye ijusi.
● Izixhobo zokucoca iityhubhuikwagubungela85°C ukuya kwi-150°Culuhlu kodwa zibonelela ngokusebenza okungcono kwiimveliso ezixineneyo okanye eziqulethe amasuntswana.
● Izixhobo zokucoca iityhubhuzihlala zikhawulelwe kwi85°C ukuya kwi-125°C, njengoko ukusebenza kakuhle kokudlulisa ubushushu kunye noyilo lwesakhiwo zilungiselelwe ukuhamba kwazo kunye neemeko ezithile zoxinzelelo.
Ke ngoko, inkxasouluhlu lobushushu bomzi-mveliso wokucubungula i-UHTkuxhomekeke ekubeni loluphi uhlobo lwe-sterilizer oludityaniswe kwinkqubo. Ukukhetha uqwalaselo olufanelekileyo kuqinisekisa umgangatho wemveliso ofanelekileyo, ukusebenza kakuhle kokucubungula, kunye nozinzo lobushushu.
Imigca ye-EasyReal UHT ifanelekile ukucutshungulwa:
1. Ijusi zeziqhamo nemifuno kunye neepurees
2. Iimveliso zobisi (ubisi, iziselo zeyogathi)
3. Iziselo ezisekelwe kwizityalo (isoya, i-oat, ubisi lwe-almond)
4. Iziselo ezisebenzayo nezinesondlo
5. Iisosi, iintlama, kunye neziqholo zolwelo
1. Ukucoca nge-UHT yoBuchule beZinto zoShishino
Imigca ye-EasyReal UHT iyasebenzaukucubungula ubushushu obuphezulu kakhulungolawulo oluchanekileyo lwexesha lokugcina. Oku kuqinisekisaukhuseleko lweentsholongwanengelixa kugcinwaincasa yendalo, umbala, kunye nokuqina kwesondloyemveliso.
2. Iinketho zeSterilizer eziguquguqukayo
Ifumaneka kwiityhubhu, ipleyitikunyei-infusion ngqo ngomphunga (i-DSI)uqwalaselo, oluvumela ukwenziwa ngokwezifiso ngokusekelweukuqaqamba kwemveliso, umxholo wamasuntswana, kunye novakalelo lobushushu.
3. Inkqubo yokuzalisa i-Aseptic edibeneyo
Iqhagamshelwe ngaphandle komthungo kwisixhobo sokucoca iintsholongwane, sethuoomatshini bokuzalisa i-asepticinkxasoibhegi ebhokisini, ibhegi-esigubhuni, okanye ezinye iifomathi ezicocekileyo. Yenzelweakukho kungcoliseka, ukuzaliswa okuqhubekayophantsi kweemeko zeKlasi ye-100.
4. Ulawulo oluPhambili lwe-Automation kunye ne-Control
Ixhotyiswe ngesixhobo esisebenziseka lulaIqonga le-PLC + HMI, inkxasoukubeka esweni ngexesha langempela, ukuloga idatha, ukuphathwa kwe-alamukunyeulawulo lweresiphikwiimveliso ezininzi okanye iibhetshi.
5. Iimodyuli ezisebenzayo ozikhethelayo
Imigca ingandiswa nge:
Isicoci se-vacuum– isusa ioksijini ukuthintela ioksijini
I-homogenizer enoxinzelelo oluphezulu– kuphucula ukuthungwa kunye nozinzo lwemveliso
I-evaporator yefilimu eneziphumo ezininzi okanye ewayo- ivumela ukugxila okungaphakathi
Isicoci sokuhlamba ngamanzi– ifanelekile kwiimveliso ezithile ezine-asidi ephantsi
6. Ukuhlanganiswa kweNkqubo ye-CIP/SIP epheleleyo
IbandakanyaUkucoca kwindawo ezenzekelayo ngokupheleleyo (i-CIP)kwayeUkubulala iintsholongwane kwindawo (SIP)iisekethe, ukuqinisekisa ukuba zigqityiweukucoca okucocekileyokwayeukuthobela imigangatho yokhuseleko lokutya yamazwe ngamazwe.
7. Uyilo lweModular kunye nolunokulinganiswa
Umgca ngamnye we-UHT wenzelweukwandiswa okulula, ukuphuculwaokanyeukuhlanganiswa nezityalo ezikhoyo, okwenza ukuba ibe yeyona ifanelekileyoisikali somqhubi, ubungakanani obuphakathikunyeimveliso enkulu yemizi-mvelisoukuseta.
8. Izixhobo zePrimiyamu-Grade
Zonke izinto eziphambili zivela kwiiimpawu ezaziwayo kwihlabathi liphelanjengeI-Siemens, USchneiderkunyeI-SPX, ukuqinisekisaukuthembeka kwexesha elide, ukulungiswa okulula, kunye nokufumaneka kwenkxaso yehlabathi.
IInkqubo yoLawulo oluQondileyoyaphuhliswa nguOomatshini beShanghai EasyRealyenzelwe ukuqinisekisaukusebenza okuchanekileyo, okuthembekileyo, nokulula ukuyisebenzisayemigca ye-UHT kunye nezinye iinkqubo zokulungisa ukutya. Yakhelwe kwisakhiwo esiphucukileyo sokwenza izinto ngokuzenzekelayo, idibanisaI-PLC (uMlawuli weLogic oHleliweyo)enempenduloI-HMI (Ujongano loMntu noMatshini)ukuze kube lula kuzo zonke izigaba zemveliso.
1. Ukubeka esweni nokulawula ngexesha langempela
Abaqhubi banokubeka esweni ngokululaubushushu, izinga lokuhamba, uxinzelelo, imeko yevalvu, kunye nee-alamu zenkqubo ngexesha langempela. Zonke iiparameter zibonwa nge-i-HMI yesikrini sokuchukumisa, okuvumela ukusebenzisana okubonakalayo kunye nokusombulula iingxaki ngokukhawuleza.
2. Ulawulo lweResiphi yeeMveliso ezininzi
Le nkqubo ixhasa ukugcinwa kunye nokukhutshelwa kwakhona kwezinto ezininziiindlela zokupheka, okuvumela ukutshintshwa ngokukhawuleza phakathi kweentlobo zeemveliso kunye neebhetshi ngeixesha elincinci lokuphumlakwayeukubambelela okuphezulu.
3. Ukufunyanwa kweMpazamo ezenzekelayo kunye neeNqakrazo
Yakhelwe ngaphakathiingqiqo yokunxibelelana okukrelekreleIphendula kwimiqondiso engaqhelekanga kwaye ithintela imisebenzi engakhuselekanga.uxilongwa ngokuzenzekelayo, ifakiwe, kwaye iboniswe ukuze kulungiswe ngokukhawuleza.
4. Ukuxilongwa okukude kunye nokuBhala idatha
Ixhotyiswe ngeimisebenzi yokurekhoda idatha kunye nokuthumela ngaphandle, le nkqubo ivumela ukulandeleka kwexesha elide. Ukufikelela kude okukhethwayo kuvumela iinjineli ze-EasyReal ukuba ziboneleleinkxaso kwi-intanethi, uhlaziyo, okanye uhlolo lwenkqubo xa kufuneka.
5.Iinxalenye zoMbane zeBanga leHlabathi
Zonke izixhobo zokulawula—kuqukaii-sensors, ii-actuators, ii-inverters, ii-relaykunyeiikhabhathi zokulawula—zivela kwiimveliso eziphambili zamazwe ngamazwe ezifanaI-Siemens, USchneiderkunyeI-Omron, ukuqinisekisaukuthembeka nokhuseleko lwexesha elide.
Inkqubo yoLawulo lwe-EasyReal Smart inceda abaprosesa bokutya ukuba bafezekiseukwenziwa kwezinto ngokuzenzekelayo okukhulu, ukuxhomekeka kwabasebenzi okuncitshisiweyokunyeuzinzo oluphezulu lwemveliso, ingakumbi kwi-UHT ebalulekileyo kucoceko kunye nokusetyenziswa kwe-aseptic.