Ƙunƙarar Fashin Ƙarƙashin Ƙaƙwalwar Ƙaƙwalwar Ƙaura
TheƘunƙarar Fashin Ƙarƙashin Ƙaƙwalwar Ƙaƙwalwar Ƙauradaga Shanghai EasyReal Machinery Co., Ltd. an gina shi a kusa da ka'idar centrifugal ɓangaren litattafan almara. Wurin da ke kwance yana fitar da faifan helical a cikin silinda mai bakin karfe wanda aka yi masa layi tare da allon injina daidai. Yayin da ɓangaren litattafan 'ya'yan itace ke gudana, paddles ɗin suna danna su goge shi akan allon, barin ruwan 'ya'yan itace da ɓangaren litattafan almara su wuce yayin da suke ƙin manyan zaruruwa da iri zuwa ƙarshen fitarwa.
Kowace naúrar tana da sauƙin tsaftacewa, tare da ƙwallayen fesa da taro masu saurin fitowa don tsaftacewa da sauri. Shaft ɗin yana gudana akan hatimin kayan abinci don hana zubar samfur. Masu aiki suna sarrafa duk sigogi ta hanyar HMI panel da ke da alaƙa da Siemens PLC.
Ƙaƙwalwar sawun injin ɗin da shimfidar bututun tsafta sun sa ya dace don duka aiki na tsaye da haɗin kai a cikin cikakkun layin sarrafa 'ya'yan itace kamar mango puree, manna tumatir, da tsire-tsire apple miya. Ƙaƙƙarfan ƙarfinsa da ƙirar allo mai jurewa yana taimakawa tsawaita rayuwar sabis da rage farashin aiki ta hanyar rage raguwar lokacin amfani da kayan aiki.
TheNau'in Rubutun 'Ya'yan itace da Injin RefinerAna amfani da ko'ina cikin ruwan 'ya'yan itace, puree, jam, da layin samar da abinci na jarirai. Ayyukan tacewa a hankali yana kare tsarin tantanin halitta da launi na samfurin, yana sa ya dace da 'ya'yan itatuwa masu mahimmanci kamar strawberry, kiwifruit, da guava.
Aikace-aikace na yau da kullun sun haɗa da:
• Layukan sarrafa tumatur don cire fatun da iri bayan murkushe su.
• Mangoro, gwanda, da ayaba puree tace don santsin kayan zaki.
• sarrafa Apple da pear don samun ruwan 'ya'yan itace ko ɓangaren litattafan almara don miya.
• Citrus da sarrafa Berry don samar da ingantaccen ɓangaren litattafan almara don gaurayawan yoghurt da gauran abin sha.
Na'urori masu sarrafawa suna daraja ikonsa don kiyaye daidaitaccen ɗanƙon fitarwa da rage oxidation. Injin yana goyan bayan canje-canjen allo mai sauri don daidaita girman raga don nau'ikan 'ya'yan itace daban-daban ko samfuran ƙarewa, yana ba da damar saurin sauya SKU yayin lokutan kololuwar yanayi. Wannan juzu'in yana fassara zuwa mafi girman amfani da tsire-tsire da ƙarancin korafe-korafen abokin ciniki daga rashin daidaiton rubutu ko ragowar iri.
Ingantaccen tacewar ɓangaren litattafan almara yana buƙatar daidaita daidaitaccen layi na sama da ƙasa. Raw kayan sun zo tare da bambancin fiber da abun ciki iri; idan an ciyar da shi ba tare da riga-kafin riga-kafi ba, ɗorawar allo yana tashi da faɗuwar kayan aiki. Saboda haka, EasyReal yana ba da shawarar haɗawa daƘunƙarar Fashin Ƙarƙashin Ƙaƙwalwar Ƙaƙwalwar Ƙauratare da kwazo da murkushe shi, pre-dumama, da kuma de-aeration kayayyaki. Waɗannan tsarin suna daidaita zafin abinci da danko kafin a tacewa, rage damuwa na inji akan allo da bearings.
Abubuwan da ke da ɗanɗano ko pectin (kamar apricot ko guava puree) na iya buƙatar bututu a cikin bututu don kula da ruwa da hana gelling cikin injin. Tsafta wani abu ne mai mahimmanci: Cire ragowar ɓangaren litattafan almara da iri bayan kowace gudu, kawar da haɗarin ƙananan ƙwayoyin cuta da gurɓataccen ɗanɗano.
Ta hanyar daidaita abubuwan haɗin layi don zafin jiki, kwarara, da ma'auni mai ƙarfi, EasyReal yana taimaka wa abokan ciniki samun ci gaba mai ƙarfi da tazarar sabis na allo. Sakamakon shine cikakken tsarin sarrafa 'ya'yan itace wanda ya haɗu da babban ƙarfin aiki tare da daidaito da amincin abinci.
Zaɓin madaidaicin Paddle Finisher yana farawa tare da ayyana kewayon samfur da ƙarar yau da kullun. Ƙarfin tsari da girman raga suna ƙayyade saurin tacewa da ingancin ɓangaren litattafan almara. Misali, allon raga mai kyau (0.5-0.8 mm) sun dace da samar da ruwan 'ya'yan itace, yayin da manyan raƙuman ruwa (1.0-2.05 mm) suka dace da aikace-aikacen miya ko miya.
Mahimman abubuwan da za a yi la'akari:
1. Abun iya aiki:Samfuran masana'antu na yau da kullun suna ɗaukar tan 2-30 a cikin awa ɗaya dangane da nau'in 'ya'yan itace da daidaiton ciyarwa.
2. Tsarin allo:Single vs masu karewa mataki-biyu don matakan tacewa daban-daban.
3. Gudun rotor:Motar mitar mai canzawa tana ba da damar daidaitawa tsakanin 300-1200 rpm gudun motar don dacewa da danko.
4. Sauƙin kulawa:Rubutun ƙarshen buɗewa da sauri da madaidaitan ramukan suna sauƙaƙe binciken yau da kullun.
5. Abu:Duk sassan lamba a cikin SS316L don juriya na lalata da aikin tsafta.
Ƙungiyoyin injiniya na EasyReal suna ba da gwajin sikelin matukin jirgi don tantance mafi kyawun raga da sauri kafin haɓakawa. Wannan tsarin yana rage lokacin gwaji akan rukunin yanar gizon kuma yana tabbatar da layin ƙarshe ya dace da mahaɗin albarkatun ku da ɗankowar samfur. Kowane aikin yana zuwa tare da keɓantaccen tsari, shirin amfani, da tallafin farawa don lokacin samarwa na farko.
Da ke ƙasa akwai ƙaƙƙarfan kwarara don hakar ɓangaren litattafan almara na masana'antu da layukan tacewa ta amfani daƘunƙarar Fashin Ƙarƙashin Ƙaƙwalwar Ƙaƙwalwar Ƙaura:
1. Karbar 'ya'yan itace da Rarraba→ Cire gutsuttsura da abubuwan waje.
2. Wanka da Dubawa→ tabbatar da tsaftar saman.
3. Crush / Pre-dumama→ Yankakken 'ya'yan itace da kashe enzymes.
4. Primary Pulper→ Farkon rabuwa da ɓangaren litattafan almara daga kwasfa da tsaba.
5. Ƙwararren Ƙwallon Ƙaƙwalwar Ƙaƙwalwar Ƙaƙwalwar Ƙaƙwalwa→ tsaftacewa mai kyau ta hanyar tantancewa da ke motsawa.
6. Vacuum Deaeration→ cire kumfa mai iska don hana iskar oxygen.
7. Pasteurization / UHT Jiyya→ daidaitawar thermal don tsawon rayuwar shiryayye.
8. Tashar Cikawar Aseptic / Hot-Fill→ shirye don ajiya ko amfani da ƙasa.
Hanyoyin reshe suna wanzu don nau'ikan samfuri daban-daban: layukan tsaftataccen santsi suna amfani da masu karewa biyu a jere, yayin da layukan miya na chunky suna riƙe da kyallen fuska don adana bakin ciki. Ta hanyar daidaita waɗannan hanyoyin, masu aiki za su iya canzawa tsakanin ruwan 'ya'yan itace, nectar, da samar da puree a cikin shimfidar shuka guda ɗaya.
A cikeNau'in Rubutun 'Ya'yan itace da Injin Refinerlayi yana haɗa nau'ikan sarrafawa da yawa waɗanda ke aiki tare don daidaiton yawan amfanin ƙasa da kwanciyar hankalin samfur. Kowane bangare yana taka muhimmiyar rawa wajen inganta rubutu, rage sharar gida, da tabbatar da aikin tsafta.
1. Yayan itace Crusher
Kafin 'ya'yan itacen su shiga cikin fitilun fitilun, mai murkushe shi ya karya shi zuwa ɓangarorin iri ɗaya. Wannan matakin yana hana wuce gona da iri na allo kuma yana tabbatar da ciyarwa mai santsi. Masu murkushe masana'antu na EasyReal sun ƙunshi madaidaitan ruwan wukake da tuƙi mai nauyi, mai ikon sarrafa mango, apple, tumatir, da sauran 'ya'yan itace masu fibrous tare da ƙarancin kulawa.
2. Pre-Heater / Enzyme Deactivator
Wannan tubular zafi mai musayar zafi a hankali yana dumama ɓangaren litattafan almara zuwa 60-90 ° C don sassauta bangon tantanin halitta da kashe enzymes kamar pectin methylesterase. Yana rage bambance-bambancen danko kuma yana daidaita dandano. Zazzabi da lokacin zama ana sarrafa su daidai ta hanyar saitunan Siemens PLC don sakamako mai maimaitawa.
3. Ƙunƙarar Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙaƙwalwar Ƙaƙwalwar Ƙaƙwalwar Ƙaƙwalwar Ƙaƙwalwar Ƙaƙwalwar Ƙaƙwalwa
Zuciyar layin tacewa - tana raba tsaba, bawo, da zaruruwa masu ƙanƙara ta amfani da faci-faɗi mai saurin gudu da allon bakin karfe. Rotor geometry da kusurwar farar an inganta su don mafi girman kayan aiki tare da ƙaramin ƙarfi. Bangaren kanti yana nuna nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in halitta da kyalli na halitta, wanda aka shirya don ƙarin natsuwa ko naƙasa.
4. Tankin tattara ruwan 'ya'yan itace & Canja wurin famfo
Bayan tacewa, ruwan 'ya'yan itace da ƙaƙƙarfan ɓangaren litattafan almara sun faɗi cikin tankin da aka rufe. Famfu mai tsafta yana canja samfurin zuwa mataki na gaba. Duk sassan da aka jika sune SS316L, tare da haɗin haɗin kai don sauƙin rarrabawa da tsaftacewar CIP.
5. Vacuum Deaerator
Intrained iska zai iya haifar da hadawan abu da iskar shaka da kumfa a lokacin pasteurization. Mai amfani da injin yana cire iska a matakan matsa lamba (-0.08 MPa na yau da kullun), yana adana launi mai haske da ƙamshi. Ƙirar layi na deaerator yana ba da damar ci gaba da aiki tare da ƙaramin sawun ƙafa.
6. Ciwon Aseptik
Za'a iya tattara ɓangaren litattafan da aka tace da kuma deaerated a cikin jakunkuna na aseptic ko ganguna don ajiya na dogon lokaci. EasyReal's aseptic filler ya haɗa da shingaye bakararre, madaukai na haifuwa, da shugabannin cike da zafin jiki don tabbatar da amincin abinci da babban aiki.
Kowane tsarin ƙasa na zamani ne kuma an ɗora shi don saurin shigarwa da kiyayewa. Tare, suna samar da cikakken layin sarrafawa mai sarrafa kansa wanda ke ba da kwanciyar hankali °Brix, kyakkyawar jin bakin ciki, da ingantaccen kuzari.
Layin Pulp Paddle Finisher na 'ya'yan itace yana goyan bayan kayan shigarwa da yawa da salon samarwa, yana ba masu sarrafawa sassauci cikin shekara.
Siffofin shigarwa:
'Ya'yan itace sabo (mangoro, tumatir, apple, pear, guava, da sauransu)
• Daskararre ɓangaren litattafan almara ko mai da hankali mai aseptic
• Haɗaɗɗen gauraye ko sake gina su don wuraren abin sha
Zaɓuɓɓukan fitarwa:
• Smooth purée don abincin jarirai, matsi, da sansanonin kayan zaki
• Share ruwan 'ya'yan itace ko nectar bayan tace mai kyau
• Babban ɓangaren litattafan almara don miya, cika gidan burodi, ko ripple-cream
• Babban-Brix maida hankali don ajiya da fitarwa
Godiya ga tsarin allo na zamani da tsarin rotor, masu aiki zasu iya canza girman raga ko daidaita matakin gamawa a cikin ƙasa da mintuna 20. Canje-canje na yanayi a cikin ingancin 'ya'yan itace - daga farkon lokacin laushi zuwa taurin ƙarshen kakar - ana iya sarrafa shi ta hanyar daidaita saurin rotor da matakan matsa lamba na allo ta hanyar dubawar PLC. Wannan karbuwa yana ba da damar daidaiton yawan amfanin ƙasa da rubutu ko da ƙarƙashin yanayin ɗanyen abu mai canzawa.
Ƙungiyar injiniya ta EasyReal tana taimaka wa masu sarrafawa wajen ayyana girke-girke, hawan CIP, da sigogin aiki waɗanda aka keɓance da kowane nau'in samfur. Sakamakon haka, layi ɗaya na iya ɗaukar nau'ikan SKUs yayin kiyaye tsaftacewa da ƙarancin ƙarancin lokaci.
Yin aiki da kai shine tsakiya ga falsafar ƙira ta EasyReal. Layin Paddle Finisher ana sarrafa shi ta hanyar Siemens PLC tare da ƙirar HMI mai fahimta wanda ke ba masu aiki cikakkiyar ganuwa cikin masu canjin tsari - saurin rotor, kwararar ciyarwa, matsa lamba na allo, da nauyin mota.
Fasalolin sarrafa mahimman bayanai sun haɗa da:
• Gudanar da girke-girke na kowane nau'in 'ya'yan itace (tumatir, mango, apple, da dai sauransu)
• Taswirar Trend da fitar da bayanan tarihi don ingantaccen tantancewa
• Makullin ƙararrawa da tsaro na rufewa don wuce gona da iri ko matsi
• Batch ID tagging da rahotannin fitarwa don ganowa
• Goyan bayan sa ido na nesa da bincike ta hanyar Ethernet
An riga an shirya hawan keke na CIP mai sarrafa kansa don wanke duk wuraren tuntuɓar juna, gami da ɗakin rotor, fuska, da bututu, yana tabbatar da juyawa cikin sauri tsakanin batches samarwa. Haɗin tsarin tare da raka'a na sama da na ƙasa (crusher, hita, deaerator, filler) yana ba da izini a tsakiya - ma'aikaci ɗaya zai iya kula da duk sashin tacewa daga allo ɗaya.
Wannan gine-ginen dijital yana inganta maimaita tsari, yana rage kuskuren mai aiki, kuma yana tabbatar da dogaro na dogon lokaci. Hakanan yana goyan bayan kiyaye tsinkaya ta hanyar sa ido na al'ada, yana taimaka wa abokan ciniki su guje wa raguwar lokacin da ba a tsara su ba da kuma kare saka hannun jari na kayan aiki.
Shanghai EasyReal Machinery Co., Ltd. yana ba da mafita na ƙarshen-zuwa-ƙarshe don sarrafa 'ya'yan itace da kayan marmari. Daga gwaje-gwajen ma'aunin matukin jirgi zuwa cikakkun layin samar da masana'antu, injiniyoyinmu suna kula da kowane mataki - ƙira, tsarawa, tsara kayan aiki, ƙirƙira, shigarwa, ƙaddamarwa, da horar da ma'aikata.
Gudun aikin aiki:
- Ƙayyade ɗanyen abu da burin samfur (ruwan 'ya'yan itace, puree, miya, da sauransu)
- Gudanar da gwajin matukin jirgi tare da madaidaitan masu karewa don tantance girman girman allo da saurin rotor
- Samar da cikakken tsari da zanen P&ID wanda aka keɓance ga shukar ku
- Ƙirƙira da masana'anta-gwajin duk kayayyaki ƙarƙashin ƙa'idodin ingancin EasyReal
- Taimaka tare da shigarwa a kan-site, ƙaddamarwa, da tallafin samar da lokacin farko
- Isar da horar da ma'aikata, fakitin kayan gyara, da sabis na kulawa na dogon lokaci
Tare da ƙare25 shekaru gwanintada shigarwa cikinKasashe 30+, Kayan aiki na EasyReal an san shi don daidaito, karko, da ƙimar kuɗi. Layukanmu suna taimaka wa masu sarrafawa su rage sharar gida, haɓaka yawan amfanin ƙasa, da haɓaka ingancin samfur yayin saduwa da ƙa'idodin amincin abinci na duniya.
Tuntube mu a yaudon tattauna aikinku ko neman gwajin matukin jirgi:
www.easireal.com/contact-us/
sales@easyreal.cn
