I-Goji Berries Processing Line
Ukukhipha Okuhlakaniphile, Ukuvala inzalo nokugcwalisa Imikhiqizo ye-Goji
Ulayini wokucubungula amajikijolo we-goji we-EasyReal uphatha impahla eluhlaza, ukuwashwa, ukuchotshozwa, ukushisa kuqala, ukugoqa, ukukhipha i-vacuum degassing, i-homogenizing, inzalo, nokugcwaliswa kwe-aseptic. Siklama iyunithi ngayinye ukuze sivikele imisoco entekenteke kumajikijolo e-goji—njenge-polysaccharides, i-carotenoid, novithamini C. Ngokulawula okuthambile okushisayo namapayipi avaliwe, isistimu igcina izinhlanganisela ze-bioactive zingashintshile.
Ungakwazi ukucubungula amajikijolo e-goji amasha, amajikijolo omisiwe afakwe emanzini amanzi, noma izinto zokusetshenziswa ezigcinwe emakhazeni. Isakhiwo sethu se-modular sifaka iwasha ye-goji berry, ithangi lokucwiliswa, umshini wokudonsa amanzi, i-vacuum deaerator, i-multi-effect falling film evaporator, i-tube-in-tube sterilizer, kanye ne-aseptic bag filler. Ungakhetha ukukhiqiza:
●NFC goji juice (ukusetshenziswa ngokuqondile)
●I-Goji pulp (yeyogathi, ama-smoothie, ukudla kwezingane)
●I-Goji concentrate (yokuthekelisa kwe-B2B noma isisekelo sokukhipha)
Isistimu ngayinye ihlanganisa ukuhlanzwa kwe-CIP, ukuklama ukusetshenziswa kabusha kwamandla, nokulawula okuhlakaniphile okuhlanganisiwe kokulandeleka nokulawula ikhwalithi. Okuphumayo kusukela ku-500 kg/h kuye ku-10,000 kg/h, ilungele kokubili izimboni eziqalwayo nezikaliwe.
Kusukela ku-Nutraceuticals kuya kumikhiqizo Yeziphuzo—Amathuba Emakethe Angapheli
Amajikijolo e-Goji anothe nge-goji polysaccharides, i-beta-carotene, nama-antioxidants emvelo. Basekela ukungatheleleki, bavikele isibindi, futhi baguge kancane. Lokhu kubenza babe impahla eluhlaza ephezulu:
●Iziphuzo ezisebenzayo
● Amafomula e-TCM (Imithi Yendabuko YamaShayina).
● Ama-smoothies e-Vegan kanye nokuphila kahle
● Izimboni ezikhipha amakhambi
●Izinhlobo zokudla kwezingane
● Abadayisi abagxile kwamanye amazwe
Umugqa wokucubungula amajikijolo we-EasyReal usebenzela imikhakha eminingi:
●Abakhiqizi beziphuzo zezempilo nezisebenzayo
● Izinkampani zemithi ne-TCM
●Amaphrosesa womkhiqizo wezithelo e-China, Southeast Asia, EU
● Abahlinzeki bokudla okuphilayo eNyakatho Melika naseYurophu
●Abakhiqizi bezinkontileka zamalebula azimele nempilo enhle
Sisiza amaklayenti akhe izitshalo ezithobela i-GMP, ezilungele i-HACCP nezitifiketi zomhlaba wonke. Kungakhathaliseki ukuthi uthengisa izikhwama zejusi ezingu-200ml noma inqwaba yezigubhu ze-goji ezingu-200L, ulayini we-EasyReal usekela wonke amafomethi.
Qondanisa Amandla Akho, Uhlobo Lomkhiqizo, Nezidingo Zokupakisha
Lapho uklama umugqa wakho we-goji berry, cabangela izici ezilandelayo:
1.Amandla:
●Isikali esincane: 500–1,000 kg/h (amaphrojekthi okulinga, izitolo zemithi)
●Isikali esimaphakathi: 2,000–3,000 kg/h (izimboni zesiphuzo zesifunda)
●Isikali esikhulu: 5,000–10,000 kg/h (ukukhiqizwa kwebanga lokuthekelisa)
2.Izinhlobo zomkhiqizo wokugcina:
● Ijusi ye-NFC: Ukuhlunga okulula, ukugcwaliswa okuqondile
● I-Goji pulp: Ukudonsa okuningi, ukungezwani kahle
● Gxila: Idinga isistimu yokuhwamuka
●Ingxube ye-Herbal: Idinga ithangi lokuxutshwa kanye ne-pasteurization
3.Ifomethi yokupakisha:
●Okudayisa: Amabhodlela engilazi, i-PET, noma izikhwama ezinama-spouted
●Inqwaba: I-Aseptic 220L isikhwama-in-drum, 3~20L noma omunye usayizi wezikhwama ze-BIB aseptic
● I-Extract-grade: I-concentrate ewugqinsi ezigubhu zensimbi
I-EasyReal izoncoma amamojula alungile okwelashwa kwangaphambili, ukuxubha, ukufaka inzalo, nokugcwalisa ngokusekelwe kumgomo wakho womkhiqizo.Wonke amasistimu avumela ukuthuthukiswa okuzayo.
Isinyathelo ngesinyathelo ukusuka ku-Raw Goji ukuya emikhiqizweni elungele iShelf
1. Ukuphatha Izinto Ezingavuthiwe
Amajikijolo amasha noma omisiwe e-goji ayahlungwa, acwiliswe (uma omisiwe), futhi ayahlanzwa.
2. Ukucwiliswa nokuthambisa
Amajikijolo e-Goji acwiliswa emanzini afudumele imizuzu engama-30-60 ukuze abuyisele amanzi futhi athambise isikhumba.
3. Ukuchoboza &Ukushisa kuqala &Ukudonsa
Ukuchoboza i-wolfberry ibe yizinhlayiya ezincane, bese uyishisa ngaphambili ukuze uphule i-pectin futhi ukwandise isivuno se-pulp. Umshini wokudonsa we-EasyReal ungasusa amakhasi kanye nembewu futhi uthole i-pulp ye-wolfberry eluhlaza.
4. Ukuhlunga & Deaeration
Ijusi iyahlungwa bese kukhishwa umoya nge-vacuum deaerator ukuvikela umbala nokunambitha.
5. Ukuhwamuka (ongakukhetha)
I-evaporator yefilimu ewayo igxilisa ijusi kufika ku-42°Brix uma yenza ukugxilisa ingqondo.
6. Ukuvala inzalo
Isibulali magciwane se-tubular sishisisa i-pulp ibe ngu-105~125 °C ukubulala amagciwane. Futhi sebenzisa i-Tube-in-tube sterilizer yejusi egxilile.
7. Ukugcwaliswa kwe-Aseptic
Ijusi efakwe inzalo igcwaliswa ezikhwameni ze-aseptic nge-EasyReal Aseptic Bag Filler
I-Goji Washer kanye Nomshini Wokucwilisa
Lo mshini ususa inhlabathi nezinsalela zezibulala-zinambuzane kumajikijolo amasha noma omisiwe e-goji, ubuyisele amanzi omisiwe ngobumnene. Imishini yokuhlanza isebenzisa umshini wokuwasha oshaywa umoya, futhi ukunyakaza kokuwa kwengxube yamanzi omoya kugwema ngokuphumelelayo ukungqubuzana, ukungqongqoza, nokuklwebheka phakathi nenqubo yokuhlanza, okuvumela ama-wolfberries ukuthi ageleze ngokulinganayo.
I-Goji Pulping Machine
Umshini we-goji pulping usebenzisa i-mesh ecolekile kanye ne-rotor ejikelezayo enesivinini esikhulu ukuhlukanisa imbewu nesikhumba ku-pulp. Isebenza amajikijolo athambile, acwilisiwe anomonakalo omncane. Ungalungisa usayizi wesikrini ukuze uthole i-puree noma ijusi. Insimbi engagqwali imelana ne-asidi ku-goji. Lo mshini uzuza isivuno esingafika ku-90% futhi usekela ukuhlanzwa okuzenzakalelayo kwe-CIP.
I-Vacuum Deaerator ye-Goji Juice
I-vacuum deaerator isusa umoya kujusi ukuze ilondoloze umbala nezakhamzimba. Isebenzisa ithangi le-vacuum elivalekile ukuvikela i-beta-carotene futhi ivimbele i-oxidation. I-deaerator iwukhiye wokuvimbela ukuqunjelwa kwebhodlela ngesikhathi sokugcina. Isebenza ngokuzenzakalelayo futhi ilungisa izinga levacuum kumaqoqo ahlukene.
I-Falling-Film Evaporator ye-Goji Concentrate
I-evaporator yefilimu ewayo ishisa ijusi izendlalelo ezincane kumashubhu aqondile. Isusa ngokushesha amanzi emazingeni okushisa aphansi. Lokhu kuvikela i-goji polysaccharides futhi kugcina iphunga liqinile. I-evaporator isebenzisa ukufudumeza kwesitimu kanye nesistimu ye-vacuum. Ungakhetha ezinguqulweni zomphumela owodwa noma eziningi zomphumela wokonga amandla.
I-Sterilizer yemikhiqizo ye-Goji
Lesi sibulali magciwane sisebenzisa amanzi ashiswe ngokweqile ngokushintshanisa ukushisa okungaqondile nejusi ye-goji noma i-puree ukuze kufezwe inzalo. Ngokuya nge-viscosity yomkhiqizo, kungaba isibulala-magciwane se-tubular noma isibulala-magciwane se-tube-in-tube siyasetshenziswa—isakhiwo ngasinye sithuthukiselwe izici ezithile zempahla. Uhlelo luhlanganisa irekhoda lokushisa kanye ne-valve yokucindezela emuva ukuze kuqinisekiswe ukulawula okunembile. Icubungula ngempumelelo kokubili ijusi kanye ne-pulp ewugqinsi, ingasebenzi ama-enzyme futhi iqinisekise impilo yeshalofu ende.
Umshini Wokugcwalisa I-Aseptic we-Goji Extract
I-aseptic filler igcwalisa i-goji concentrate noma ijusi ezikhwameni eziyinyumba ngaphansi kwezimo ze-Class-100. Isebenzisa ama-valve afakwe inzalo ngesitimu, izihlungi ze-HEPA, namabhomu okugcwalisa angathintwa. Ungagcwalisa iziqukathi ezingu-1L, 5L, 220L, noma ezingu-1,000L. I-filler igwema ukuthintana komoyampilo futhi isekela ukugcwaliswa okushisayo noma okuzungezile. Kuhlanganisa ukukala okuzenzakalelayo kanye nokuvala uphawu.
Okokufaka Okuguquguqukayo: I-Goji Entsha, Eyomile, noma Eqandisiwe—Amafomethi Omkhiqizo Okugcina Kaningi
Umugqa wokucubungula amajikijolo we-EasyReal goji uphatha inhlobonhlobo yezinto ezingavuthiwe ezinekhwalithi yokuphuma engaguquki. Ungasebenzisa:
●Amajikijolo amasha e-goji(kusuka emapulazini asekhaya noma ezokuthutha ezibandayo)
●Amajikijolo omisiwe elangeni noma kuhhavini(iphinde ifakwe emanzini ngaphambi kokuxubha)
●Amajikijolo aqandisiwe(incishiswe ngeyunithi yokushisisa amanzi)
Uhlobo lwento ngayinye lunezidingo zokucubungula ezihluke kancane. Amajikijolo amasha adinga ukuhlungwa ngokushesha nokuchotshozwa okuthambile. Amajikijolo omisiwe adinga ukucwiliswa isikhathi eside nokuhlukaniswa kwe-fiber. Amajikijolo aqandisiwe ayazuza ekufudumaleni kancane ukuze avikele ukwakheka kwawo. Amasistimu ethu okucwiliswa emanzini kanye nama-pulping ayalungiseka ukuze afane nalokhu kuhluka.
Ukuvumelana nezimo komkhiqizo kuhlanganisa:
●Ijusi yeGoji
●I-Goji puree
●I-Goji gxila(42 Brix)
●Ukukhishwa kwe-Herbal(i-goji + jujube, longan, njll.)
Ungashintsha phakathi kwalokhu okukhiphayo ngokulungisa izinyathelo ezimbalwa zokucubungula. Isibonelo, ijusi ne-puree yabelana ngenqubo efanayo yangaphambili kodwa iyahlukana ekuhlungeni. I-Concentrate ingeza imojuli yokuhwamuka, futhi okukhishiwe kudinga ukuxutshwa namathangi okulungisa i-pH.
Sisekela ukukhiqizwa okuguquguqukayo futhi singenza ngendlela oyifisayo ulayini wokucubungula wonke ngokusekelwe ezidingweni ezihlukene zamakhasimende.
Lokhu kumodula kusiza abakhiqizi ukuthi baphendule ezimakethe ezishintshayo-njengokwenyuka kwesidingo seziphuzo ezikhuthaza umzimba noma ukudla kwezingane okungenasengezo. I-EasyReal iqinisekisa ukuguqulwa okusheshayo ngokushintsha kwamahhala kwamathuluzi kanye nokusetha ngaphambilini kwepharamitha ohlelweni lwe-PLC. Ungasebenzisa ama-SKU amaningi ngomugqa ofanayo, uthuthukise i-ROI.
I-Full-Line Automation ene-PLC, i-HMI kanye ne-Visual Monitoring
I-EasyReal ihlomisa wonke umugqa wokucubungula amajikijolo e-goji ngohlelo lokulawula oluphakathi nendawo. Ulayini usebenzisa i-Siemens PLC ukuxhumanisa izinga lokushisa, ukugeleza, i-vacuum, isivinini sokugcwalisa, nemijikelezo yokuhlanza. Ama-opharetha asebenzisa i-HMI yesikrini esithintwayo ukuqapha nokulungisa amapharamitha.
Izici ezibalulekile zifaka:
●Isitoreji seresiphi:Londoloza ukulungiselelwa kusengaphambili komkhiqizo ukuze uthole ijusi ye-NFC, noma gxilisa ingqondo.
●Ukulandeleka kweqoqo:Rekhoda ukukhiqizwa ngakunye okwenziwa ngesikhathi, izinga lokushisa, namalogi o-opharetha.
●Ama-alamu abonakalayo:ama-opharetha omhlahlandlela wokukhanya kwe-alamu ukuze ahlole ingcindezi, ukunikezwa kwesitimu, noma ukuma kwevalvu.
●Isilawuli kude:Ukusekelwa kwe-VPN noma ukulawula kwenethiwekhi yendawo kusuka kumakhompyutha asehhovisi.
●Idatha yokusebenza kahle kwamandla:Landelela isitimu, amanzi, namandla okusetshenziswa ngesikhathi sangempela.
●Ukuhlanganiswa kwe-CIP:Imijikelezo yokuhlanza amanzi ashisayo ezenzakalelayo namakhemikhali, aqoshiwe futhi afakwe.
Kumakhasimende omhlaba, sinikeza izixhumanisi ze-HMI zezilimi eziningi (isiNgisi, iSpanishi, isiShayina, isi-Arabhu, isiRashiya, njll.).
Ngalokhu kulawula okuhlakaniphile, amaqembu amancane angasebenzisa imboni yokukhiqiza okuphezulu. Isikhathi sokuphumula sincishisiwe, ukuvumelana kuyathuthukiswa, futhi yonke inqwaba ihlangabezana nokuthobela ukuphepha kokudla. Amaklayenti ase-Europe, Southeast Asia, nase-Middle East asebenzisa isistimu yethu ekukhiqizeni okuqinisekisiwe kwe-GFSI, i-FDA, kanye ne-Halal.
Thola Ukusekela Kochwepheshe kwa-EasyReal—Amacala Omhlaba Wonke, Idizayini Ngokwezifiso, Ukulethwa Okusheshayo
Kungakhathaliseki ukuthi uyinkampani ekhishwa ngamakhambi, isiqalisi sejusi yezithelo, noma iphrosesa yokudla yasezimbonini, i-EasyReal izokusiza ukuthi udizayine, wakhe, futhi uqhube isitshalo sakho sokucubungula i-goji berry. Sineminyaka engaphezu kwengu-25 yesipiliyoni sokusebenzela amakhasimende emazweni angaphezu kwama-30. Kusukela ekuhlungeni izithelo ezingaphekiwe ukuya emaphaketheni e-aseptic, siletha amasistimu e-turnkey asebenza kahle, ahlanzekile, futhi alula ukukala.
Sihlinzeka:
●Iziphakamiso zokuhlela isakhiwo sefekthri esigcwele
● Imidwebo yesakhiwo sezisetshenziswa kanye nesiqondiso sokufaka
● Ukuhlanganiswa kwangaphambili kokulethwa kanye nokuqaliswa kwesivivinyo
● Ukuthunyelwa konjiniyela endaweni kanye nokuqeqeshwa komsebenzisi
●Izinsimbi zesitoko kanye nokusekelwa okungu-7/24 ngemva kokuthengisa
Izixazululo zethu ziyaguquguquka, zingabizi, futhi zifakazelwe emkhakheni. E-China, sisekele amaphrojekthi esitshalo se-goji athobela i-GMP e-Ningxia kanye nemigqa yokucubungula i-goji yezimboni e-Xinjiang. Nge-EasyReal, uthola ukufinyelela kumakhono okukhiqiza athembekile nokusekelwa kwesevisi yendawo ngezidingo zakho zokucubungula i-goji.
Ake siguqule insiza yakho ye-goji berry ibe imikhiqizo ye-premium. Xhumana nathi namuhla ukuze uthole isiphakamiso sobuchwepheshe, uhlu lwemishini, nokubalwa kwe-ROI. Ithimba lethu lizokwenza ngokwezifiso umugqa wakho ngokusekelwe ezinhlosweni zomkhiqizo wakho nezidingo zemakethe.
