Isivuvuli Sohlobo Lwepuleti
Ukudla Neziphuzo
• Ukuhlushwa kwamanzi kakhukhunathi (ukusebenza kwe-vacuum emazingeni okushisa aphansi ukuvikela ubusha)
• Ama-concentrates ejusi le-apula/lepheya/lamagilebhisi acacisiwe
• Izithako zobisi (i-whey, i-permeate, uketshezi olusekelwe ubisi olunokungcola okulawulwayo)
• Izinongo kanye nezinongo (isosi yesoya, izinongo zezitshalo, izisekelo zeziphuzo ezisebenzayo)
I-Bio/Pharma kanye neKhemikhali (umklamo ongawukhetha)
• Ukubuyiswa kwe-solvent / ukuhlushwa komkhiqizo lapho kudingeka khona izinto ezingagqwali
Uma umkhiqizo wakho uqukethe i-pulp ephezulu, imicu, noma izinto eziqinile ezingcolisa kakhulu, cela izinketho zefilimu ewayo noma zokujikeleza kwegazi okuphoqelelwe esikhundleni salokho.
1. Ukondla nokushisa kusengaphambili:Umkhiqizo ungena esigabeni sokushisa kwepuleti bese ulethwa eduze nokushisa okubilayo ngaphansi kwe-vacuum.
2. Ukuhwamuka kwe-vacuum:Ukucindezela okuncishisiwe kunciphisa izinga lokushisa elibilayo, okusiza ekuvikeleni uketshezi oluzwela ukushisa.
3. Ukuhlukana:Umhwamuko uhlukaniswa nokugxila ekamelweni lokuhwamuka ukuze kuvinjelwe ukungena.
4. Ukufinyela:Umhwamuko uyajikijelwa (inketho ye-plate condenser) bese uqoqwa njenge-condensate.
5. Ukukhipha nokulawula:I-concentrate ikhishwa ngepompo; izinga lokushisa, i-vacuum, kanye nokugeleza kulawulwa yi-PLC.
Ukuthuthukiswa okonga amandla okungakhethwa — i-TVR (i-thermocompressor yomusi):
Ukucindezela kabusha umusi oshisayo kusebenzisa ingxenye yomhwamuko okhiqizwayo njengomhwamuko oshisayo ukuze kuncishiswe isidingo somusi ophilayo kanye nezindleko zokusebenza.
• Isishisi sepuleti esinemiphumela eyodwa:okungcono kakhulu kuma-targets okuhlushwa okulingene, izinsiza ezilula, ukuqala okusheshayo.
• Isishisi sepuleti esinemiphumela eminingi:ukonga okungcono komusi ukuze kube namandla amakhulu kanye nokususwa kwamanzi amaningi.
• Uhlelo olusizwa yi-TVR (ongakukhetha):ukusebenza kahle komusi okuthuthukisiwe kusetshenziswa i-thermocompressor.
• Ukusebenza kahle kokudlulisa ukushisa:Amaphethini epuleti akhuthaza ukuxokozela kokushintshana kokushisa okusheshayo.
• Umzila omncane:Ama-plate packs anikeza indawo enkulu endaweni encane.
• Ukuhlushwa okuphansi kwezinga lokushisangaphansi kwe-vacuum (kungcono ukuvikela iphunga nokugcina umbala).
• Idizayini ehlanzekile nevumelana nezinsizakalo:Ama-plate packs angavulwa ukuze ahlolwe, ashintshwe ama-gasket, futhi ahlanzwe.
• Usayizi oguquguqukayo:engeza/susa amapuleti bese ulungisa indawo engaphezulu ukuze ivumelane nokushintsha komthamo.
Khethaumshini wokufudumeza ipuletinini:
• Umkhiqizoi-pulp ecacile / ephansi, ukujiya okuphansi kuya kokuphakathi
• Udingaukufakwa okuncane, ukuhlanza okusheshayo, ukushintsha okusheshayo
• Ufuna ukusebenza kwe-vacuum okushisa okuphansi koketshezi oluthambile
Cabangaifilimu ewayo / ukujikeleza okuphoqelelwenini:
• Umkhiqizo unayoizinto eziqinile kakhulu, i-pulp/fiber esindayo, ukungcola okuphezulunoma kakhuluukujiya okuphezulu
• Udinga ukujikeleza kwegazi okunamandla okulwa nokungcola kanye nesikhathi eside sokusebenza phakathi kwe-CIP
• Igumbi lokuhwamuka kwamanzi + ithangi lokulinganisela
• Isigaba se-preheater yepuleti
• I-condenser yepuleti
• Amaphampu okuphakela/okukhipha/okukhipha umoya
• Uhlelo lokuhlanza umoya
• Inketho ye-thermocompressor yomusi (i-TVR)
• Ukufakwa kwezinsimbi (izinga lokushisa / ingcindezi / ukugeleza)
• Uhlelo lokulawula lwe-Siemens PLC olune-interface yomsebenzisi (i-HMI)
• Umklamo olungele i-CIP (imodyuli ye-CIP iyakhethwa kuye ngephrojekthi)
Izinto zokwakha (ezijwayelekile):Izingxenye zokuxhumana komkhiqizo kuI-SUS316L / SUS304ezinye izinketho ezingamelani nokugqwala ziyatholakala uma ziceliwe.
• Umthamo: 100–35,000 L/h
• Izinga lokushisa lokusebenza: 40–90°C (kuya ngezinga le-vacuum kanye nomkhiqizo)
• Umfutho womusi: 0.2–0.8 MPa
• Indawo yokudlulisa ukushisa: 5–200 m²
• Izinto zepuleti: SUS316L / SUS304 / titanium (njengoba kudingeka)
Ukusetshenziswa kwamandla kokugcina kuncike ku-feed °Brix, i-target °Brix, ukukhetha imiphumela/i-TVR, kanye nezinsiza.
Q1: Ingabe i-evaporator yepuleti ingaphatha i-pulp noma imicu?
Kungcono kakhulu koketshezi olucwengekile noma oluqinile kancane. Uma ukungcola okuningi/okungcolile kakhulu, cela ifilimu ewayo noma ukujikeleza kwegazi okuphoqelelwe.
Umbuzo 2: Ingabe i-TVR iyafana ne-MVR?
Cha. I-TVR isebenzisa i-thermocompressor yomusi ukuze icindezele kabusha umusi; inciphisa isidingo somusi ophilayo futhi ithuthukise ukusebenza kahle.
Q3: Yini oyidingayo ukuze ulinganise i-evaporator?
Ukugeleza kokudla (L/h), isakhiwo esiyinhloko, ukungena/ukuphuma kwe-°Brix, izinto eziqinile/ukuqaqamba, izinga lokushisa elivumelekile lokuhwamuka, izinga le-vacuum, ukwenziwa kwegwebu, kanye nokusetshenziswa kwezinsiza (umusi/amanzi okupholisa/isicindezeli somoya/amandla).
1. Umkhiqizo (amanzi kakhukhunathi / ijusi / i-whey / isosi yesoya / i-extract)
2. Ukugeleza kokudla (L/h) kanye nokushisa kokudla
3. Ukungena kwe-°Brix (noma ubuningi obuphelele %)
4. Isilinganiso se-Target °Brix / ukuhlushwa
5. Ukuqina kanye nezinto eziqinile/izinhlayiya (uma zikhona)
6. Ukuthambekela kokukhithika/ukuzwela iphunga
7. Izinsiza (umfutho womusi, izinga lokushisa lamanzi okupholisa, ugesi)
8. Izidingo ze-CIP + amazinga endawo (CE, njll.)
Contact: [email protected]
