Imigqa ye-UHT
I-EasyRealImigqa ye-UHTziyizinhlelo zokucubungula ezididiyelwe ngokugcwele eziklanyelwe ukuvala inzalo kanye nokupakishwa kwe-aseptic kokudla okuwuketshezi neziphuzo. UkusebenzisaUbuchwepheshe bezinga lokushisa eliphezulu kakhulu (UHT)., imikhiqizo ishisa ngokushesha ku-135-150 ° C futhi ibanjwe isikhathi esifushane ukuze iqede ama-microorganisms ayingozi, kuyilapho igcina ukunambitheka, ukuthungwa, kanye nenani lokudla okunomsoco. Umkhiqizo ovalwe inzalo ube usugcwaliswa nge-aseptically ezitsheni ezingenalutho, okuvumela impilo yeshalofu ende ngaphandle kwesidingo sesiqandisi noma izilondolozi.
Umugqa ngamunye we-EasyReal UHT uhlanganisa aI-sterilizer ye-UHT(umjovo we-tubular, plate, noma oqondile we-steam),umshini wokugcwalisa i-aseptic, kanye aPLC + HMI uhlelo lokulawulaukuqapha ukusebenza kwesikhathi sangempela. Amamojula ozikhethela afanavacuum deaerators, high-pressure homogenizers, ama-evaporator anemiphumela eminingi, futhiI-CIP/SIP yokuhlanza izinhleloingangezwa ukuhlangabezana nezidingo ezithile zokukhiqiza.
Imigqa yethu ye-UHT ifanele uhla olubanzi lwemikhiqizo, kuhlanganisaijusi yezithelo, ubisi, iziphuzo ezisekelwe esitshalweni (njengesoya noma ubisi lwe-oat), amasoso, neziphuzo ezisebenzayo. Idizayinelwe ukusebenza okuqhubekayo kanye nomthamo wezimboni, imigqa ye-EasyReal UHT iyalethwaukusebenza okuzinzile, ukusebenza kahle okuphezulu, nokuhambisana nokuhlanzekazezimboni zokudla neziphuzo zesimanje emhlabeni wonke.
Ukuhluka kweAmazinga okushisa e-UHTngokuyinhloko kungenxa yeuhlobo lwesishintshi sokushisaesetshenziswa ohlelweni lokuvala inzalo. Idizayini ngayinye inezici ezihlukile zokudlulisa okushisayo namandla okuphatha umkhiqizo:
● Izibulala-magciwane ze-Plate UHTngokuvamile isebenza ngaphakathi85°C kuya ku-150°Cfuthi ifanele i-low-viscosity, uketshezi olufana nobisi noma ijusi.
● Izibulala-magciwane ze-Tubularfuthi amboze i85°C kuya ku-150°Cububanzi kodwa unikeze ukusebenza okungcono kwemikhiqizo ene-viscous kancane noma enezinhlayiya.
● Izibulala-magciwane ze-Tube-in-Tubengokuvamile kunqunyelwe85°C kuya ku-125°C, njengoba ukusebenza kahle kokudlulisa ukushisa kwabo kanye nomklamo wesakhiwo kulungiselelwa ukugeleza okukhethekile nezimo zokucindezela.
Ngakho-ke, asekelweububanzi bezinga lokushisa le-UHT processing plantkuya ngokuthi yiluphi uhlobo lwesibulala-magciwane oluhlanganiswe ohlelweni. Ukukhetha ukucushwa okulungile kuqinisekisa ikhwalithi ephezulu yomkhiqizo, ukusebenza kahle kokucubungula, nokuzinza kwe-thermal.
Imigqa ye-EasyReal UHT ilungele ukucutshungulwa:
1.Amajusi wezithelo nemifino namapuree
2.Imikhiqizo yobisi (ubisi, iziphuzo zeyogathi)
3.Iziphuzo ezisekelwe kwizitshalo (soy, oat, ubisi lwe-almond)
4.Iziphuzo ezisebenzayo nezinomsoco
5.Amasoso, ama-paste, nama-condiments awuketshezi
1.I-Industrial-Grade UHT Sterilization
Imigqa ye-EasyReal UHT iyasebenzaukucubungula izinga lokushisa eliphezulu kakhulungokulawula isikhathi sokugcina okunembile. Lokhu kuqinisekisaukuphepha kwe-microbialngenkathi sigcina iukunambitheka kwemvelo, umbala, nobuqotho bokudla okunomsocoyomkhiqizo.
2.Izinketho Zenzalo Eziguquguqukayo
Itholakala kui-tubular, ipuleti, futhii-direct steam injection (DSI)ukucushwa, okuvumela ukwenza ngokwezifiso okusekelwei-viscosity yomkhiqizo, okuqukethwe kwe-particle, kanye nokuzwela ukushisa.
3.Isistimu Yokugcwalisa I-Aseptic Edidiyelwe
Ixhumeke ngaphandle komthungo kusibulala-magciwane, yethuimishini yokugcwalisa asepticukusekelaesikhwameni-ebhokisini, isikhwama-esigubhu, noma amanye amafomethi angenalutho. Idizayinelweukugcwaliswa okungangcoliswanga, okuqhubekayongaphansi kwezimo ze-Class 100.
4.Okuzenzakalela Okuthuthukile Nokulawula
Ifakwe okusebenziseka kalulaInkundla ye-PLC + HMI, ukusekelaukuqapha ngesikhathi sangempela, ukungena kwedatha, ukuphathwa kwe-alamu, futhiukuphathwa kweresiphingemikhiqizo eminingi noma amaqoqo.
5.Amamojula Asebenzayo Okuzikhethela
Imigqa inganwetshwa ngokuthi:
Vacuum deaerator- iqeda i-oxygen ukuvimbela i-oxidation
I-homogenizer enengcindezi ephezulu- kuthuthukisa ukuthungwa nokuzinza komkhiqizo
I-Multi-effect noma i-evaporator yefilimu ewayo- yenza ukugxilisa ingqondo emgqeni
I-sterilizer yokugeza amanzi- ilungele imikhiqizo ethile ene-asidi ephansi
6.Ukuhlanganiswa Okugcwele Kwesistimu ye-CIP/SIP
Kuhlanganisai-automatic ngokugcwele Clean-in-Place (CIP)futhiSterilize-in-Place (SIP)izifunda, ukuqinisekisa epheleleukuhlanza okuhlanzekilefuthiukuhambisana namazinga okuphepha kokudla emhlabeni jikelele.
7.I-Modular & Scalable Design
Ulayini ngamunye we-UHT uklanyelweukunwetshwa okulula, ukuthuthukisa, nomaukuhlanganiswa nezitshalo ezikhona, okwenza kube ekahleisikali somshayeli, usayizi ophakathi, futhiukukhiqizwa kwezimboni ezinkuluukusetha.
8.Izingxenye ze-Premium-Grade
Zonke izingxenye ezibalulekile zitholakala kuyoimikhiqizo eyaziwa emhlabeni jikelelenjengeSiemens, Schneider, futhiSPX, ukuqinisekisaukwethembeka kwesikhathi eside, ukunakekelwa okulula, nokutholakala kosekelo lomhlaba jikelele.
II-Smart Control Systemithuthukiswe nguShanghai EasyReal Imishiniyakhelwe ukuqinisekisaukusebenza okunembayo, okuthembekile, nokusebenziseka kalulayemigqa ye-UHT nezinye izinhlelo zokucubungula ukudla. Yakhelwe ekwakhiweni kwe-automation ethuthukisiwe, ihlanganisaI-PLC (I-Programmable Logic Controller)ngosabelayoI-HMI (I-Human-Machine Interface)ukwenza lula zonke izigaba zokukhiqiza.
1.Ukuqapha Nokulawula Isikhathi Sangempela
Ama-opharetha angakwazi ukuqapha kalulaizinga lokushisa, izinga lokugeleza, ingcindezi, isimo se-valve, nama-alamu esistimu ngesikhathi sangempela. Wonke amapharamitha aboniswa nge-aisikrini esithintwayo HMI, okuvumela ukusebenzisana okunembile nokuxazulula izinkinga ngokushesha.
2.Ukuphathwa Kweresiphi Yemikhiqizo Eminingi
Uhlelo lusekela ukugcinwa nokukhumbula okuningiinqubo zokupheka, okuvumela ukushintsha okusheshayo phakathi kwezinhlobo zomkhiqizo namaqoqo ngeisikhathi esincane sokuphumulafuthiukungaguquguquki okuphezulu.
3.Ukutholwa Kwephutha Okuzenzakalelayo & Ukukhiya
Kwakhelwe ngaphakathii-interlock logic ehlakaniphileiphendula kumasignali angavamile futhi ivimbele ukusebenza okungaphephile. Amaphuthakuhlonzwe ngokuzenzakalelayo, ifakwe, futhi iboniswe ukuze kuphendulwe ukulungiswa okusheshayo.
4.I-Remote Diagnostics & Data Logging
Ifakweukurekhoda kwedatha nemisebenzi yokuthekelisa, uhlelo luvumela ukulandeleka kwesikhathi eside. Ukufinyelela okukude ngokuzithandela kuvumela onjiniyela be-EasyReal ukuthi banikezeukwesekwa ku-inthanethi, izibuyekezo, noma ukuhlolwa kwesistimu lapho kudingeka.
5.Izingxenye zikagesi zeGlobal-Grade
Zonke izingxenyekazi zekhompuyutha zokulawula—kuhlanganiseizinzwa, ama-actuator, ama-inverters, ama-relay, futhiukulawula amakhabethe-zitholakala ezinkampanini eziphezulu zamazwe ngamazwe njengeSiemens, Schneider, futhiu-Omron, ukuqinisekisaukwethembeka nokuphepha kwesikhathi eside.
I-EasyReal Smart Control System isiza abacubungula ukudla ukuthi bazuzeokuzenzakalelayo okukhulu, ukunciphisa ukuncika emsebenzini, futhiukuzinza okuphezulu kokukhiqiza, ikakhulukazi ku-UHT ebaluleke kakhulu kwezempilo kanye nezinhlelo zokusebenza ze-aseptic.
