Layin UHT
EasyReal'sLayin UHTcikakken tsarin sarrafawa ne da aka tsara don haifuwa da fakitin aseptic na abinci da abubuwan sha. AmfaniFasahar ultra-high zafin jiki (UHT)., samfurori suna da sauri mai zafi zuwa 135-150 ° C kuma suna riƙe da ɗan gajeren lokaci don kawar da ƙwayoyin cuta masu cutarwa, yayin da suke adana dandano, rubutu, da ƙimar abinci mai gina jiki. Sa'an nan samfurin da aka haifuwa ana cika shi cikin bakararre a cikin kwantena mara kyau, yana ba da damar rayuwa mai tsawo ba tare da buƙatar firiji ko abubuwan adanawa ba.
Kowane layin EasyReal UHT ya haɗa da aUHT sterilizer(tubular, faranti, ko allurar tururi kai tsaye),na'ura mai cike da aseptic, kuma aPLC + HMI tsarin sarrafawadon saka idanu akan aiki na lokaci-lokaci. Zaɓuɓɓuka na zaɓi kamarinjin deaerators, high-matsi homogenizers, Multi-tasiri evaporators, kumaCIP/SIP tsarin tsaftacewaana iya ƙarawa don saduwa da takamaiman bukatun samarwa.
Layukan mu na UHT sun dace da samfura da yawa, gami daruwan 'ya'yan itace, madara, abubuwan sha na tushen shuka (kamar waken soya ko madara oat), miya, da abubuwan sha masu aiki.. An ƙera shi don ci gaba da aiki da ƙarfin masana'antu, EasyReal UHT Lines suna isar da subarga aiki, high iya aiki, da sanitary yardadon masana'antar abinci da abin sha na zamani a duniya.
Bambancin cikinUHT zafin jikida farko sabodanau'in musayar zafiana amfani da shi a cikin tsarin haifuwa. Kowane zane yana da halaye na canja wurin zafi daban-daban da damar sarrafa samfur:
● Plate UHT Sterilizersyawanci aiki a ciki85°C zuwa 150°Ckuma sun dace da ƙananan danko, ruwa mai kama kamar madara ko ruwan 'ya'yan itace.
● Tubular Sterilizerskuma rufe da85°C zuwa 150°Ckewayo amma suna ba da mafi kyawun aiki don ɗanɗano mai ɗanɗano ko samfuran da suka ƙunshi ɓangarorin.
● Tube-in-Tube Sterilizersgalibi ana iyakance su zuwa85°C zuwa 125°C, Kamar yadda tasirin canjin zafin su da kuma tsarin tsari ya inganta don ƙayyadaddun yanayin kwarara da matsa lamba.
Saboda haka, da goyon bayakewayon zafin jiki na masana'antar sarrafa UHTya dogara da wane nau'in sterilizer aka haɗa cikin tsarin. Zaɓin daidaitaccen tsari yana tabbatar da ingantaccen ingancin samfur, ingantaccen aiki, da kwanciyar hankali na thermal.
EasyReal UHT Lines sun dace don sarrafawa:
1.Fruit da kayan lambu juices & purees
2.Kiwo (madara, yoghurt drinks)
3. Shaye-shaye na shuka (soya, hatsi, madarar almond)
4.Ayyuka da abubuwan sha masu gina jiki
5.Sauce, pastes, da kayan abinci na ruwa
1.Masana'antu-Grade UHT Haifuwa
Ana amfani da layin EasyReal UHTultra-high zafin aikitare da madaidaicin kulawar lokaci. Wannan yana tabbatarwalafiyar ƙwayoyin cutayayin kula dadandano na halitta, launi, da amincin abinci mai gina jikina samfurin.
2. Zaɓuɓɓukan Sterilizer masu sassauƙa
Akwai a cikitubular, farantin karfe, kumaallurar tururi kai tsaye (DSI)daidaitawa, kyale gyare-gyare bisa gadanko samfurin, particulate abun ciki, da thermal hankali.
3.Integrated Aseptic Filling System
An haɗa ba tare da ƙulla ba tare da sterilizer, muaseptic cika injigoyon bayajakar-cikin-akwatin, jaka-in-dum, ko wasu tsarukan bakararre. An tsara donmara lalacewa, ci gaba da cikawaƙarƙashin yanayin Class 100.
4.Advanced Automation & Control
An sanye shi da mai sauƙin amfaniPLC + HMI dandamali, goyon bayareal-lokaci saka idanu, shigar da bayanai, sarrafa ƙararrawa, kumasarrafa girke-girkedon samfura da yawa ko batches.
5.Optional Modules Aiki
Ana iya fadada layuka tare da:
Vacuum deaerator- yana kawar da iskar oxygen don hana oxidation
Homogenizer mai girma- yana haɓaka rubutu da kwanciyar hankali samfurin
Multi-tasiri ko fadowa evaporator fim- yana ba da damar maida hankali kan layi
Water bath sterilizer- dace da takamaiman samfuran ƙarancin acid
6.Full CIP / SIP Tsarin Haɗin kai
Ya haɗa daTsaftace-in- Wuri mai cikakken atomatik (CIP)kumaBakara-in- Wuri (SIP)kewaye, tabbatar da cikakketsabtace tsabtakumabin ka'idojin amincin abinci na duniya.
7.Modular & Scalable Design
An tsara kowane layin UHT donsauki fadada, haɓakawa, kohaɗin kai tare da tsire-tsire masu wanzuwa, yin shi manufa dominma'aunin matukin jirgi, matsakaicin girman, kumamanyan masana'antu samarsaitin
8.Premium-Grade abubuwan da aka gyara
An samo duk mahimman abubuwan haɗin gwiwa dagaalamun duniya da aka sanikamarSiemens, Schneider, kumaFarashin SPX, tabbatarwadogara na dogon lokaci, kulawa mai sauƙi, da samun tallafi na duniya.
TheSmart Control Systemraya taShanghai EasyReal Machineryan tsara shi don tabbatarwamadaidaici, abin dogaro, kuma aiki mai sauƙin amfanina layin UHT da sauran tsarin sarrafa abinci. Gina kan ci-gaba na gine-gine na atomatik, yana haɗawaPLC (Mai sarrafa dabaru)tare da amsawaHMI (Ingantacciyar Injin Mutum-Inji)don daidaita kowane mataki na samarwa.
1.Real-Time Monitoring & Control
Masu aiki na iya sa ido cikin sauƙizazzabi, yawan kwarara, matsa lamba, matsayin bawul, da ƙararrawar tsarin a ainihin lokacin. Ana ganin duk sigogi ta hanyar atouchscreen HMI, ba da damar hulɗar fahimta da saurin matsala.
2.Multi-Product Recipe Management
Tsarin yana tallafawa ajiya da tunawa da yawaaiwatar da girke-girke, kyale saurin sauyawa tsakanin nau'ikan samfuri da batches tare dakadan downtimekumababban daidaito.
3.Automatic Laifi Gane & Interlocks
Gina-cikihankali interlock dabaruyana amsa sigina mara kyau kuma yana hana ayyuka marasa aminci. Laifi suneta atomatik bincikar lafiya, shiga, da kuma nunawa don amsawa mai sauri.
4.Remote Diagnostics & Data Logging
Sanye take darikodin bayanai da ayyukan fitarwa, tsarin yana ba da damar ganowa na dogon lokaci. Nesa zaɓi na zaɓi yana ba injiniyoyin EasyReal damar samarwagoyon bayan kan layi, sabuntawa, ko duba tsarin lokacin da ake buƙata.
5.Global-Grade Electric kayan aikin
Duk kayan sarrafa kayan aiki-ciki har dafirikwensin, actuators, inverters, relays, kumakula da kabad-an samo su daga manyan samfuran duniya kamarSiemens, Schneider, kumaOmron, tabbatarwadogara da aminci na dogon lokaci.
The EasyReal Smart Control System yana taimaka wa masu sarrafa abinci cimma nasarababban aiki da kai, rage dogaron aiki, kumamafi girma samar da kwanciyar hankali, musamman a cikin tsafta-mahimmancin UHT da aikace-aikacen aseptic.
