Imbuto Zimbuto Zirangiza
UwitekaImbuto Zimbuto Zirangizakuva muri Shanghai EasyReal Machinery Co., Ltd. yubatswe hafi yihame ryo gutunganya pulrifugal. Uruzitiro rutambitse rutwara uduce twinshi imbere muri silindiri idafite ingese ikozwe na ecran yakozwe neza. Mugihe imbuto zimbuto zinyura, paddles irakanda hanyuma ukayikubita kuri ecran, bigatuma umutobe nimbuto nziza bitambuka mugihe wanze fibre nini nimbuto bigana kumpera.
Buri gice cyoroshye gusukura, hamwe nudupira twa spray hamwe ninteko irekura byihuse kugirango isukure vuba. Uruzitiro rukora kuri kashe yo mu rwego rwo hejuru kugirango ikingire ibicuruzwa. Abakoresha bagenzura ibipimo byose bakoresheje akanama ka HMI gahujwe na Siemens PLC.
Imashini yoroheje yikirenge hamwe nuburyo bwo gutunganya isuku bituma biba byiza kubikorwa byonyine no kwishyira hamwe mumirongo yuzuye yo gutunganya imbuto nka mango puree, paste yinyanya, nibihingwa bya sosi ya pome. Igikoresho cyayo gikoresha ingufu hamwe nubushakashatsi bwihanganira kwambara bifasha kongera ubuzima bwa serivisi no kugabanya amafaranga yo gukora binyuze mugihe gito cyo kugabanya no gukoresha igice.
UwitekaImashini itanga imbuto hamwe nimashini itunganyaikoreshwa cyane mumitobe yimbuto, pure, jam, hamwe numurongo wibyokurya byabana. Igikorwa cyacyo cyo gutunganya neza kirinda imiterere yimikorere yibicuruzwa byamabara, bigatuma bikwiranye nimbuto zoroshye nka strawberry, kiwifruit, na guava.
Porogaramu zisanzwe zirimo:
• Imirongo yo gutunganya inyanya kugirango ikureho uruhu nimbuto nyuma yo kumenagura.
• Umwembe, papayi, n'ibitoki bya pure bitunganijwe neza.
• Gutunganya pome na puwaro kugirango ubone umutobe usobanutse cyangwa ifu ya sosi.
• Gutunganya Citrus n'imbuto kugirango bitange umusaruro mwiza wo kuvanga yogurt hamwe n'ibinyobwa bivangwa.
Abatunganya baha agaciro ubushobozi bwayo kugirango bagumane umusaruro uhoraho kandi bagabanye okiside. Imashini ishyigikira byihuse ecran kugirango ihindure ingano ya mesh kubwoko butandukanye bwimbuto cyangwa ibicuruzwa byanyuma, bituma SKU yihuta mugihe cyibihe. Ubu buryo bwinshi busobanurwa mugukoresha ibihingwa byinshi hamwe no kutitotomba kwabakiriya biturutse kumiterere idahuye cyangwa ibisigazwa byimbuto.
Gutunganya neza impyisi bisaba kuringaniza neza hejuru no kumurongo wo hasi. Ibikoresho bibisi bigera hamwe na fibre zitandukanye hamwe nimbuto; niba igaburiwe mbere yo guhonyora, ecran yikuramo irazamuka kandi igabanuka. Kubwibyo, EasyReal irasaba guhuza iImbuto Zimbuto Zirangizahamwe no gusya kwayo, mbere yo gushyushya, na de-aeration modules. Ubu buryo butuma ubushyuhe bwibiryo bugabanuka mbere yo gutunganya, bikagabanya imihangayiko ya ecran kuri ecran.
Ibicuruzwa bikungahaye kuri Viscous cyangwa pectine (nka apicot cyangwa guava puree) birashobora gusaba guhinduranya imiyoboro yubushyuhe kugirango ibungabunge amazi kandi irinde kwanduza imashini. Isuku ni ikindi kintu gikomeye: Kuraho ifu nimbuto zisigaye nyuma yo kwiruka, bikuraho ingaruka za mikorobe no kwanduza uburyohe.
Muguhuza ibice bigize ubushyuhe, gutembera, no kuringaniza, EasyReal ifasha abakiriya kugera kumusaruro uhamye hamwe na serivise ndende ya interineti. Igisubizo nuburyo bwuzuye bwo gutunganya imbuto zihuza ubushobozi buhanitse hamwe nibiribwa byumutekano.
Guhitamo iburyo bwa Paddle Kurangiza bitangirana no gusobanura ibicuruzwa nubunini bwa buri munsi. Ubushobozi bwa batch nubunini bwa mesh bigena umuvuduko wo gutunganya nubwiza bwa pulp. Kurugero, ecran nziza-mesh (0.5-0.8 mm) ikwiranye numutobe w umutobe, mugihe meshes coarser (1.0-22.05 mm) ikwiranye na pure cyangwa isosi.
Ibintu by'ingenzi ugomba gusuzuma:
1. Ubushobozi busabwa:Inganda zisanzwe zikoresha toni 2-30 mu isaha bitewe n'imbuto n'imbuto bihoraho.
2. Igishushanyo cya ecran:Ingaragu vs ibyiciro bibiri birangiza kurwego rutandukanye.
3. Umuvuduko wa rotor:Imiyoboro ihindagurika ituma ihinduka hagati ya 300–1200 rpm umuvuduko wa moteri kugirango uhuze nubwiza.
4. Kuborohereza kubungabunga:Gufungura vuba vuba imifuniko hamwe na shitingi iringaniza byoroha kugenzura buri munsi.
5. Ibikoresho:Ibice byose byitumanaho muri SS316L kugirango birwanye ruswa no gukora isuku.
Itsinda ryubwubatsi bwa EasyReal ritanga igeragezwa ryikigereranyo kugirango hamenyekane neza mesh n'umuvuduko mbere yo kwipimisha. Ubu buryo bugabanya igihe cyo kugerageza kurubuga kandi butuma umurongo wanyuma uhuza ibikoresho byawe bivanze hamwe nubwiza bwibicuruzwa. Buri mushinga uzana imiterere yihariye, gahunda yingirakamaro, hamwe ninkunga yo gutangira igihembwe cyambere cyo gukora.
Hasi nuburyo busanzwe bwo gukuramo inganda no gutunganya imirongo ukoreshejeImbuto Zimbuto Zirangiza:
1. Kwakira imbuto no gutondekaKuraho ibice byangiritse nibintu byamahanga.
2. Gukaraba no Kugenzura→ kwemeza isuku yo hejuru.
3. Kumenagura / Mbere yo gushyushyaImbuto zajanjaguwe kandi uhagarika imisemburo.
4. Impapuro zibanzeGutandukanya kwambere kwimbuto nimbuto.
5. Icyiciro cya kabiri cyimbuto Pulp Paddle KurangizaGutunganya neza binyuze muri paddle-yerekanwa.
6. Gutakaza VacuumKuraho umwuka mwinshi kugirango wirinde okiside.
7. Kuvura Pasteurisation / UHTSt stabilisation yumuriro kumara igihe kirekire.
8. Kwuzuza Aseptic / Gushyushya-Kwuzuza Sitasiyo→ yiteguye kubika cyangwa gukoresha hasi.
Inzira zishami zibaho muburyo butandukanye bwibicuruzwa: imirongo yoroheje ya pure ikoresha imirongo ibiri ikurikirana, mugihe imirongo yisosi ya chunky igumana ecran ya coarser kugirango ibungabunge umunwa. Muguhuza izi nzira, abashoramari barashobora guhinduranya umutobe, nectar, hamwe numusaruro wa pure muburyo bumwe.
ByuzuyeImashini itanga imbuto hamwe nimashini itunganyaumurongo uhuza ibintu byinshi byo gutunganya bikorana kugirango umusaruro uhoraho hamwe nibicuruzwa bihamye. Buri kintu kigira uruhare runini mugutezimbere imiterere, kugabanya imyanda, no gukora isuku.
1. Crusher
Mbere yuko imbuto zinjira mu kirangantego, igikonjo kijanjagura mo ibice bimwe. Iyi ntambwe irinda ecran kurenza kandi ikagaburira neza. Inganda zo mu nganda za EasyReal zirimo ibyuma bishobora guhinduka hamwe na disikuru iremereye, ishobora gukoresha imyembe, pome, inyanya, nizindi mbuto za fibrous hamwe no kuyitaho bike.
2. Mbere yo gushyushya / Gukuraho Enzyme
Iyi tubular yubushyuhe ihindura ubushyuhe buhoro kugeza kuri 60-90 ° C kugirango yorohereze inkuta za selile kandi ikureho imisemburo nka pectin methylesterase. Igabanya guhinduka kwijimye kandi igahindura uburyohe. Ubushyuhe nigihe cyo gutura bigenzurwa neza binyuze muri Siemens PLC kugirango ibisubizo bisubirwe.
3. Kurangiza imbuto
Umutima wumurongo wo gutunganya - utandukanya imbuto, ibishishwa, hamwe nudusimba twinshi dukoresheje padi yihuta cyane hamwe na ecran ya feri idafite ibyuma. Rotor geometrie hamwe na angle inguni byashyizwe mubikorwa byinshi byinjira hamwe na shear ntoya. Ibisohoka bisohoka byerekana imiterere imwe nuburabyo busanzwe, byiteguye gukomeza kwibanda cyangwa pasteurisation.
4. Ikusanyirizo ry'umutobe Tank & Transfer Pomp
Nyuma yo gutunganywa, umutobe nimbuto nziza bigwa mubigega bifunze. Pompe yisuku yimura ibicuruzwa murwego rukurikira. Ibice byose bitose ni SS316L, hamwe na tri-clamp ihuza kubisenya byoroshye no gusukura CIP.
5. Umuyoboro wa Vacuum
Umwuka uhumeka urashobora gushikana kuri okiside no kubira ifuro mugihe cya pasteurisation. Vacuum deaerator ikuraho umwuka kurwego rwumuvuduko (−0.08 MPa isanzwe), ikingira ibara ryiza nimpumuro nziza. Igishushanyo mbonera cya deaerator cyemerera gukomeza gukora hamwe nintambwe ntoya.
6. Uzuza Aseptic
Impanuka itunganijwe kandi yangiritse irashobora gupakirwa mumifuka ya aseptic cyangwa ingoma kugirango ubike igihe kirekire. EasyReal yuzuza aseptic ikubiyemo inzitizi zidafite imbaraga, izunguruka zangiza, hamwe n’imitwe yuzuye igenzurwa nubushyuhe kugirango umutekano wibiribwa kandi utange umusaruro mwinshi.
Buri sisitemu ni modular na skid-yashizweho kugirango yinjire vuba kandi ibungabunge. Hamwe na hamwe, bakora umurongo wuzuye wo gutunganya utanga ° Brix ihamye, umunwa mwiza cyane, hamwe ningufu nyinshi.
Imbuto Pulp Paddle Kurangiza umurongo ishyigikira ibikoresho byinshi byinjiza nibisohoka mubicuruzwa, bitanga abatunganya ibintu mumwaka.
Impapuro zinjira:
• Imbuto nshya (imyembe, inyanya, pome, amapera, guava, nibindi)
• Ifumbire ikonje cyangwa yibanze ya aseptic
• Uruvange cyangwa uruvange rwibanze rwibinyobwa
Amahitamo asohoka:
• Byoroheje purée kubiryo byabana, jama, hamwe na dessert
• Kuramo umutobe cyangwa nectar nyuma yo kuyungurura neza
• Ifu yuzuye isosi, kuzuza imigati, cyangwa ice-cream ripple
• High-Brix yibanda kububiko no kohereza hanze
Turabikesha moderi ya ecran na rotor sisitemu, abakoresha barashobora guhindura mesh ingano cyangwa kurangiza icyiciro cya minisiteri mugihe kitarenze iminota 20. Imihindagurikire yigihe cyubwiza bwimbuto - kuva mugihe cyambere-cyoroshye kugeza igihe cyanyuma-gishobora gucungwa no guhindura umuvuduko wa rotor hamwe nigitutu cya ecran ikoresheje interineti ya PLC. Uku guhuza n'imihindagurikire y'ikirere itanga umusaruro uhoraho ndetse no mu bihe bitandukanye.
Itsinda ryubwubatsi bwa EasyReal rifasha abatunganya mugusobanura ibisobanuro, inzinguzingo za CIP, hamwe nibikorwa bikora bijyanye na buri bwoko bwibicuruzwa. Nkigisubizo, umurongo umwe urashobora gukora SKU zitandukanye mugihe ukomeza gukora isuku nigihe cyo hasi.
Automation ni ingenzi kuri filozofiya yo gushushanya ya EasyReal. Umurongo wa Paddle Finisher ucungwa na Siemens PLC hamwe ninteruro ya HMI iha abashoramari kugaragara neza mubihinduka - umuvuduko wa rotor, kugaburira ibiryo, umuvuduko utandukanye wa ecran, hamwe nuburemere bwa moteri.
Ibintu byingenzi bigenzura birimo:
• Gucunga neza buri bwoko bwimbuto (inyanya, imyembe, pome, nibindi)
• Imbonerahamwe yerekana amakuru n'amateka yohereza hanze kugenzura neza
• Guhamagarira guhuza no guhagarika umutekano kubintu birenze urugero cyangwa umuvuduko ukabije
• Gufata indangamuntu kuranga no kohereza raporo kugirango bikurikiranwe
• Inkunga ya kure yo kugenzura no gusuzuma ikoresheje Ethernet
CIP yizunguruka yateguwe mbere yo koza ibintu byose byandikirwa, harimo icyumba cya rotor, ecran, hamwe na pipine, bigatuma ihinduka ryihuse hagati yibyakozwe. Sisitemu yo kwishyira hamwe hamwe nu gice cyo hejuru (epfo na ruguru, umushyushya, deaerator, uwuzuza) yemerera itegeko ryibanze - umukoresha umwe ashobora kugenzura igice cyose cyo gutunganya uhereye kuri ecran imwe.
Ubu buryo bwa digitale butezimbere icyiciro gisubirwamo, kigabanya ikosa ryabakoresha, kandi cyemeza igihe kirekire. Ifasha kandi kubungabunga ibiteganijwe binyuze mugukurikirana ibyerekezo, ifasha abakiriya kwirinda igihe cyateganijwe no kurinda ishoramari ryibikoresho.
Shanghai EasyReal Machinery Co., Ltd itanga ibisubizo byanyuma kugeza kubitunganya imbuto n'imboga. Kuva mubigeragezo byikigereranyo kugeza kumurongo wuzuye winganda, injeniyeri zacu zikora buri cyiciro - igishushanyo, imiterere, igenamigambi ryingirakamaro, guhimba, gushiraho, gutangiza, no guhugura abakoresha.
Ibikorwa byumushinga:
- Sobanura ibikoresho bibisi n'intego z'ibicuruzwa (umutobe, pure, isosi, nibindi)
- Kora igeragezwa ryikigereranyo hamwe na paddle irangiza kugirango umenye ingano ya ecran nziza na rotor yihuta
- Tanga imiterere irambuye hamwe n'ibishushanyo bya P&ID byashizwe mubihingwa byawe
- Gukora no gukora uruganda-gerageza module zose munsi yubuziranenge bwa EasyReal
- Fasha hamwe no kwishyiriraho, gutangiza, hamwe nigihembwe cyambere cyo gutanga umusaruro
- Tanga amahugurwa y'abakoresha, ibikoresho-bikoresho, hamwe na serivisi zigihe kirekire
ByarangiyeUburambe bwimyaka 25n'ibikoresho muriIbihugu 30+, Ibikoresho bya EasyReal bizwi neza neza, biramba, nagaciro kumafaranga. Imirongo yacu ifasha abatunganya kugabanya imyanda, kuzamura umusaruro, no kuzamura ubwiza bwibicuruzwa mugihe byujuje ubuziranenge bwibiribwa ku isi.
Twandikire uyu munsikuganira kumushinga wawe cyangwa gusaba ikizamini cyindege:
www.easireal.com/ibiganiro-us/
sales@easyreal.cn
