Uruganda rwa UHT Pilote rushinzwe ubushakashatsi n'iterambere ry'ibinyobwa n'imiyoboro ya pilote y'amata
Injeniyeri za EasyRealUruganda rw'igerageza rwa UHTnk'ikiraro gishobora kwaguka hagati y'uburyo bwo gukora muri laboratwari n'uburyo bwo gukora mu bucuruzi. Buri module ikurikiza uburyo bwo gushyushya mu nganda - gushyushya mbere, gusukura, gufata, gukonjesha, no kuzuza ibintu bidasembuye. Ishobora guhindurwa nk'ubwoko bwa tubular, plate, cyangwa direct-steam-injection, itwikira kugeza kuri 152 °C n'ubushyuhe bugera kuri 6 000 cP.
Ibipimo by'amazi, ibyohereza ubushyuhe/umuvuduko, na mashini zikoresha amashanyarazi zikora neza. Uburyo bwo gukora bwa Siemens PLC butuma abakoresha bashyiraho ubushyuhe bwa ΔT, igihe cyo guhagarara, n'umuvuduko w'amazi. Gushyira amakuru mu byiciro bituma haboneka amakuru arambuye.igeragezwa ry'uruganda rw'igeragezakugereranya. Amafuremu atagira umugese ashyirwa ku rubura agabanya umwanya wo hasi ariko agakomeza gukoresha uburyo bwose bwo gutekereza — ni byiza kuriinganda zitunganya ibiribwa, za kaminuza, naLaboratwari z'ibinyobwakunoza imikorere.
Kwikora ku buryo bwikora birenze ubushyuhe: homogenizer y’inline ihitamo (harimo Upstream inline homogenisation na Aseptic Downstream inline homogenisation), vacuum deaerator, na aseptic filling cabinet bihuza binyuze muri sisitemu imwe yo kugenzura. Ikoreshwa cyane mu bushakashatsi ku mata akomoka ku bimera, uruvange rw’imitobe, ibinyobwa bya kawa, isosi, cyangwa yogurt. Ubu buryo bworoshye butuma EasyReal'sUruganda rw'igerageza ry'ibinyobwaumutungo rusange w’ubushakashatsi n’iterambere ku bahanga mu by’ubumenyi n’inganda.
EasyRealUruganda rw'igerageza rwa UHTishyigikira ubwoko bwinshi bwaubushakashatsi n'iterambere ku binyobwanauruganda rw'igerageza ry'amataikoreshwa:
•Uburyo bwo gukora umutobe n'umusemburo wa Nectar– gerageza uburyo butandukanye bwo kubika Brix, aside, n'uburyohe.
•Ibinyobwa bishingiye ku mata n'ibimera– gereranya ingaruka za UHT na HTST ku miterere n'ubudahangarwa.
•Yawurute n'ibikomoka ku bimera- suzuma imiterere y'ubushyuhe kugira ngo wongere imikorere y'intangiriro.
•Ikawa, Icyayi, n'ibinyobwa bikora neza– tegura formula ziteguye kunyobwa zisaba kurinda impumuro nziza.
•Iterambere ry'isosi na puree– kora sisitemu zigoranye cyangwa utunyangingo tudashyushye.
Ku by'amashuri makuru naLaboratwari z'igerageza, umurongo ugaragaza amahame yo gukingira inzoka mu nganda. Ku bakora, ukora nk'uburyo bwoumurongo w'imashini zikora ibikoresho by'igeragezakwemeza imiterere mbere yo kongera ingufu. Hakoreshejwe uburyo bumwe bwo gusukura n'uburyo bwa CIP nk'uburyo bwose, ibisubizo byimurirwa mu buryo butaziguye - bigamije gutuma ikoranabuhanga rihinduka neza kandi bikagabanya ibyago byo gutangiza.
Gukoresha ubushyuhe bireba ubushyuhe, ibintu bikomeye na pH. Mu gihe cyo gushushanyauruganda rw'igerageza rutunganya ibiribwa, Inzira z'amazi zikoreshwa na EasyReal na serivisi zo guhinduranya ubushyuhe kuri buri gicuruzwa. Umutobe w'imbuto usaba igihe gito cyo kuguma mu ibara kugira ngo amabara agumane, mu gihe ibinyobwa by'amata na poroteyine bikenera gushyushya kimwe kugira ngo hirindwe kwangirika. Guhitamo module ikwiye y'umuyoboro ni ingenzi kugira ngo haboneke ibisubizo bihoraho.
Umutekano n'isuku ni ingenzi cyane. Imiyoboro y'isuku, gaskets zo mu rwego rw'ibiribwa, n'ibice bifite igitutu bihuye n'amahame mpuzamahanga. Gahunda za CIP zikoresha ikoranabuhanga zirinda gukura kwa mikorobe no kwanduzanya mu gihe cy'ibizamini byinshi bya buri munsi. Amadirishya yo kugenzura amaso n'imyanzuro yo gufunga birinda ababikora mu gihe cy'igitutu. Ibi bintu bitumaUruganda rw'igerageza rwa EasyReal UHTikora neza, ifite umutekano, kandi ni nziza cyane mu bushakashatsi n'iterambere bihoraho ndetse n'inganda z'igerageza.
Guhitamo imiterere ikwiye biterwa n'intego zo gukora no gukoresha. EasyReal itanga moderi 2 zisanzwe wihitiyemo. Moderi ya mbere ni 5–40 L/h cyangwa iya kabiri ni 60–120 L/h ikomeza gukoreshwa.
Ibintu by'ingenzi byo guhitamo:
• Ubushyuhe n'Ibirungo by'Umusaruro – sisitemu y'imiyoboro y'isosi nini n'ibinyobwa bidafite ubushyuhe bwinshi.
• Uburyo bwo gushyuha no kubika impumuro nziza – hitamo uburyo bwo gusinzira mu mwuka w’ibinyobwa bishobora guhumurirwa cyangwa ibinyobwa bifite ibinure byinshi cyangwa poroteyine.
• Guhuza Igenzura – Siemens PLC hamwe no kubika amakuru no gucunga uburyo bwo kuyakoresha.
• Ibikenewe mu kuzuza – bihuzwa n'akabati ko kuzuza ka EasyReal Aseptic.
• Kuzamura mu gihe kizaza – logique imwe n'imirongo y'inganda ya EasyReal yo kohereza ibipimo bya 1: 1.
Ubu buryo bufite gahunda bufasha injeniyeri n'abatari injeniyeri kuringaniza imiterere y'ibikorwa, ingengo y'imari, n'uburyo bingana, bigatuma buri shoramari ry'inganda z'ubushakashatsi n'iterambere rihinduka icyerekezo nyacyo cy'umusaruro.
1. Gutegura ibikoresho fatizo - kuvanga, kuyungurura, no kubishyushya mbere.
2. Icyiciro cyo Gushyushya Mbere yo Gushyushya – zamura ubushyuhe bwo kwinjira kugeza kuri 60–80 °C.
3. Gukuraho icyuma gishyushya amazi (si ngombwa).
4. Guhuza ibintu mu buryo bwa "Upstream Inline Homogenization" (ni ngombwa).
5. Igice cyo Gusukura - UHT (135–152 °C) binyuze mu gice cy'imiyoboro, cyangwa module ya DSI.
6. Umuyoboro wo gufata - komeza ubushyuhe bw'intego kugira ngo mikorobe zidakora.
7. Icyiciro cyo gukonjesha – guhindura ubushyuhe kugira ngo habeho kuzigama ingufu.
8. Guhuza ibice bito bito (Aseptic Downstream Inline Homogenization) (ni ngombwa).
9. Kuzuza no gupakira ibintu bidafite aside.
10. Inzira ya CIP yikora ku igerageza ritaha.
Bitewe n'ubwoko bw'ibicuruzwa (amata, ibikomoka ku bimera, umutobe), uruhererekane rushobora kurenga cyangwa kongeramo intambwe nko guhinga cyangwa guhuza. Urujya n'uruza rw'ibicuruzwa rutuma ubushyuhe bugera ku rugero rumwe kandi rugatunganywa neza kandi mu buryo bwizewe.
ItsindaUruganda rw'igerageza rwa EasyReal UHTihuza ibice bya laboratwari bipima imikorere y’inganda hamwe n’igenzura n’isuku nyaryo.
1. Konjesha (Ntabwo ari ngombwa)
Itanga amazi akonje yo gukonjesha ibice n'aho gusohokera. Gukoresha umuyoboro ufunze kuri 4–10 °C bifasha gukonjesha no kubika ibicuruzwa.
Inyungu:Guhindura ibintu mu buryo bugufi no kubika neza ibicuruzwa.
2. Homogenizer y'ikizamini cya laboratwari
Igipimo cy’umuvuduko mwinshi (kugeza kuri 60 MPa) kigabanya ingano y’uduce duto kandi kigatuma emulsions zikomeza gukoreshwa mu kunywa amata n’ibikomoka ku bimera. Dutanga Upstream Homogenization na Downstream Homogenization ku bakiriya bahitamo.
Inyungu:Imiterere yayo yarushijeho kuba myiza, ibara ringana, kandi rigatuje.
3. Umuti wo gusukura icyuma gipima ubushyuhe mu gipimo cya laboratwari (Ntabwo ari ngombwa)
Ikuraho ogisijeni yashongeshejwe mbere ya UHT kugira ngo hirindwe ko ogisijeni yangirika cyangwa ibara ritakaza. Imiyoboro y'icyumba cy'imyanda n'imiyoboro itera imbaraga zo gukuraho imyuka neza ndetse no ku bintu bitose.
Inyungu:Igihe kirekire cyo kubika no kurinda uburyohe.
4. Imashini yo mu bwoko bwa UHT Sterilizer yo mu bwoko bwa Pilot Scale
Uburyo bwo gushyushya neza (kugeza kuri 152 °C) no gufata uburyo bwo guhagarika mikorobe bwakoreshejwe mu guteka Siemens PLC no kugenzura PID.
Inyungu:Gusukura mu buryo bw'inganda mu buryo buto.
5. Gutera umwuka mu buryo butaziguye (DSI) Icyuma gishyushya (cyangwa gikoreshwa mu gusukura)
Ishyira umwuka wo guteka mu buryo butaziguye mu gicuruzwa kugira ngo gishyushye ako kanya kandi gikonjeshe mu buryo bwihuse.
Inyungu:Impumuro nziza cyane kandi ibara rikadahinduka.
6. Akabati ko kuzura amazi adafite udukoko
Agapfunyika k'umwuka mwiza ka HEPA ka Class-100 gafite isuku kandi gafite umwuka mwiza wo kuzuza amacupa cyangwa agafuka, gafite ubushyuhe n'umuvuduko.
Inyungu:Kwemeza neza ko nta mavuta akoreshwa mu gupakira mu buryo bw'igerageza.
Uruganda rwa EasyReal UHT Pilot rwakira ibikoresho bitandukanye:
• Amata akomoka ku mata n'ibimera – inka, soya, ingano, amande, uruvange rw'amata n'amata y'ibimera.
• Imitobe na Nectar – ubwoko bw'ibinure cyangwa ibinure nka mango, pome, orange, karoti.
• Ibikoresho Birimo Umusemburo – ibinyobwa bya yawurute n'ibinyobwa bya probiotic.
• Isosi n'ibirungo – puree y'inyanya, isosi ya chili, isupu y'amata.
• Ibinyobwa byihariye – ikawa, icyayi, formula z'intungamubiri.
Modules zifata ibintu bishya, bikonjeshejwe, byiganjemo, cyangwa bidafite aside. Ibikoresho birekura vuba byemerera guhindura uburyo bwo guteka vuba, kandi amahitamo yo kubisohora arimo gushyushya, gukonjesha, cyangwa gupakira bidafite aside. Uku guhinduka bituma Beverage Pilot Plant iba urubuga rwo guhanga udushya ku isi yose.
Kwikora ku buryo bworoshye gutuma ibintu bisubiramo. Siemens PLC ihuza module zose binyuze kuri HMI ya ecran yo mu bwoko bwa ecran. Abakoresha bashobora guhitamo resept, bagahindura ibipimo, kandi bagakurikirana ubushyuhe, ubwinshi bw'amazi n'umuvuduko mu gihe nyacyo.
Imirimo y'ingenzi:gucunga uburyo bwo guteka, sisitemu y'intabaza, kwandika amakuru, gusuzuma amakuru hakoreshejwe ikoranabuhanga (nta bushake), n'urwego rwo kuyakoresha. Kohereza amakuru mu buryo bwa CSV/PDF ku nyandiko za QA cyangwa HACCP. Ubu buryo bw'ikoranabuhanga butuma buri ikizamini cy'uruganda rw'igeragezairahoraho kandi yiteguye gukopororwa mu nganda.
Uretse ibikoresho byo mu nganda,Shanghai EasyReal Machinery Co., Ltd.ikora neza kandi ikora nezaIkigo gishinzwe ubushakashatsi n'iterambere ry'ibinyobwa n'ibizamini by'igeragezayakira abakiriya bo mu gihugu no mu mahanga.
Iki kigo cyemerera abakora ibicuruzwa, ibigo bishya, na za kaminuza gukora igerageza nyaryo bakoresheje EasyReal'sUruganda rw'igerageza rwa UHT, Sisitemu ya Laboratwari ya HTST, n'ibindiibikoresho byo muri laboratwari y'ibinyobwambere yo gushora imari mu gukora umusaruro wose.
Abakiriya bashobora:
• Gutanga igerageza ry'igerageza aho hantu mu kigo cya EasyReal kiri i Shanghai.
• Ohereza ibikoresho fatizo cyangwa ibivanze mbere kugira ngo bikore isuzuma rya kure birinzwe na NDA.
• Jya mu biganiro byo kuri interineti mu buryo bwihuse ukoresheje videwo imbonankubone kugira ngo urebe ibipimo by'ibikorwa n'ingero zo gukusanya.
• Suzuma ingero zarangiye kugira ngo urebe imiterere, ibara, uburyohe, n'uburyohe bw'ibikoresho mbere yo kuzigura.
Ikigo gishyigikira imishinga nk'amata akomoka ku bimera, amata akoreshwa mu bundi buryo, imitobe y'imbuto, isosi, icyayi, ikawa n'ibinyobwa bikomoka kuri probiotic. Buri gerageza rikora raporo ya tekiniki igaragaza ubushyuhe, umuvuduko w'amazi, imiterere y'umuvuduko, n'ibyavuye mu bicuruzwa - bifasha abakiriya kwemeza neza imiti ikoreshwa mu buryo bunoze.
Iyi politiki ya laboratwari ifunguye igaragaza ubwitange bwa EasyReal bwo kuba uruganda rukora imashini gusa. Dukora nk'abashinzweumufatanyabikorwa nyawe mu guhanga udushya mu binyobwa, itanga ibikoresho, ubuhanga, n'ibidukikije ku matsinda y'ubushakashatsi n'iterambere kugira ngo habeho uburyo bushya bwo gukora ubushakashatsi.
Abakiriya bashobora gutegura gahunda yo gusura, kuganira ku mishinga, cyangwa gusaba isuzuma rya interineti igihe icyo ari cyo cyose binyuze ku rubuga rwacu rwemewe rwo guhana amakuru.
Tegura ikizamini cyangwa inama: [email protected]
Sura Ikigo cyacu cy’ubushakashatsi n’iterambere:https://www.easireal.com/contact-us/
Waba urimo gushyirahoLaboratwari y'ubushakashatsi n'iterambere ry'ibinyobwakwagurauruganda rw'igerageza ry'amatacyangwa kubakaikigo cy'igerageza ry'ibiribwaEasyReal itanga ibisubizo kuva ku iherezo kugeza ku iherezo:
1. Ibisobanuro by'ibicuruzwa → urwego rw'ibicuruzwa n'ubushobozi bwabyo.
2. Imiterere n'igishushanyo mbonera cya P&ID.
3. Inganda n'ibinure muri Shanghai.
4. Amahugurwa yo gushyiraho no gukoresha ibikoresho.
5. Inkunga y'umwaka wa mbere w'igerageza no gutunganya.
6. Ibikoresho by'igihe kirekire byo gusimburana na serivisi ya tekiniki.
Hamwe naImyaka 25 y'uburamben'abakiriya muriIbihugu 30, Shanghai EasyReal Machinery Co., Ltd.yizewe n'ibigo na za kaminuza ku isi. Buri ruganda rwa UHT Pilot Plant ruhuza ibitekerezo n'umusaruro - urubuga rwizewe rwo guhanga udushya no kwagura ibikorwa.
Umuntu wo kuvugana nawe: [email protected]
Urubuga:https://www.easireal.com/contact-us/
1. Uruganda rw'igerageza rwa UHT rukora ibishushanyo mbonera bya Modular.
2. Kwigana burundu ubushyuhe bw'inganda.
3. Kwizerwa no kwitabwaho cyane.
4. Gusana bike.
5. Byoroshye gushyiramo no gukoresha.
6. Ingano nto y'umuvuduko.
7. Ikora neza.
8. CIP na SIP byubatswemo.
| 1 | Izina | Uruganda rwa Modular Lab UHT HTST Pasteurizer |
| 2 | Icyitegererezo | ER-S20, ER-S100 |
| 3 | Ubwoko | Uruganda rwa Laboratwari rwa UHT HTST n'urukora Pasteurizer rw'ikigo cy'ubushakashatsi n'iterambere na Laboratwari |
| 4 | Igipimo cy'umuvuduko w'amazi gitanzwe | 20 l/isaha na 100 l/isaha |
| 5 | Igipimo cy'umuvuduko uhindagurika | 3~40 l/isaha na 60~120 l/isaha |
| 6 | Umuvuduko ntarengwa | Akabari 10 |
| 7 | Ibiryo by'ingenzi byibuze | Litiro 3 ~ 5 na litiro 5 ~ 8 |
| 8 | Imikorere ya SIP | Iyubakiwemo |
| 9 | Imikorere ya CIP | Iyubakiwemo |
| 10 | Imbere mu murongo Guhuza ibintu mu buryo bumwe | Ubusa |
| 11 | Umurongo wo hasi Ubwiyongere bw'aseptic | Ubusa |
| 12 | Moduli ya DSI | Ubusa |
| 13 | Kuzuza mu buryo bwa Aseptic | Biraboneka |
| 14 | Ubushyuhe bwo gusukura | 85~150 ℃ |
| 15 | Ubushyuhe bwo gusohokera hanze | Irashobora guhindurwa. hasi cyane ishobora kugera kuri ≤10℃ hakoreshejwe icyuma gikonjesha amazi |
| 16 | Igihe cyo gutegereza | Amasegonda 5 na 15 na 30 |
| 17 | Umuyoboro wa 300S ufata | Ubusa |
| 18 | Umuyoboro wa 60S ufata | Ubusa |
| 19 | Moteri y'umwuka | Iyubakiwemo |
ModuliUruganda rwa Pilot UHT/HTST Sterilizer rufite litiro 20 kugeza 100byigana neza uburyo umusaruro w’inganda ukorwamo, wubaka ikiraro kuva ku kigo cy’ubushakashatsi n’iterambere kugeza ku rwego rw’inganda. Amakuru yose y’igerageza yabonetse ku ruganda rwa UHT Sterilization Pilot Plant ashobora gukopwa burundu kugira ngo akoreshwe mu bucuruzi.
Igeragezwa ritandukanye ribera kuriUruganda rwa Micro Pilot UHT/HTSTaho ushobora gukora no gutunganya ibicuruzwa mu bihe bitandukanye ukoresheje uburyo bwo kuzuza ibiryo bishyushye, uburyo bwa HTST, uburyo bwa UHT, n'uburyo bwa Pasteurization.
Muri buri kizamini, imiterere y’ikoreshwa ry’amakuru ifatwa hakoreshejwe uburyo bwa mudasobwa, bigatuma ushobora kuyasuzuma kuri buri cyiciro ukwacyo. Aya makuru ni ingirakamaro cyane mu bushakashatsi bwo gusesengura aho ibizamini bitandukanye by’imikorere bigereranywa kugira ngo imiterere yabyo ihindurwe kugira ngo birusheho kuba byiza no gukora neza.
RekaUruganda rwa Pilot UHT/HTST Pasteurizer rufite litiro 20 kugeza 100 Ubushakashatsi bwa LaboratwariBa umufasha wawe w’inshuti mu bushakashatsi bwawe mbere yo kuzamuka ukajya mu bucuruzi.
1. Ishami ry'uruganda rw'igerageza rwa UHT
2. Homogenizer iri ku murongo
3. Sisitemu yo Kuzuza Ifu Idasembuye
4. Imashini ikora amazi y'urubura
5. Kompressor y'umwuka
Kuki wahitamo Shanghai EasyReal?
Ikoranabuhanga rya EasyReal.ni Ikigo cy’ikoranabuhanga rihanitse gifite icyemezo cya Leta giherereye mu Mujyi wa Shanghai, mu Bushinwa, cyabonye icyemezo cy’ubuziranenge cya ISO9001, icyemezo cya CE, icyemezo cya SGS, nibindi. Dutanga ibisubizo byo ku rwego rw’i Burayi mu nganda z’imbuto n’ibinyobwa kandi twashimiwe cyane n’abakiriya baturutse mu gihugu no mu mahanga. Imashini zacu zimaze koherezwa mu mahanga yose harimo ibihugu bya Aziya, ibihugu bya Afurika, ibihugu bya Amerika, ndetse n’ibihugu by’i Burayi. Kugeza ubu, uburenganzira bw’umutungo bwite mu by’ubwenge burenga 40 bwaramaze kwigarurirwa.
Ishami rishinzwe ibikoresho bya laboratwari n'ibipilote n'ishami rishinzwe ibikoresho by'inganda byakozwe mu buryo bwigenga, kandi n'uruganda rwa Taizhou rurimo kubakwa. Ibi byose bishyiraho urufatiro rukomeye rwo gutanga serivisi nziza ku bakiriya mu gihe kizaza.
Ibicuruzwa bifitanye isano
