Litholoana Pulp Paddle Finisher
TheLitholoana Pulp Paddle Finisherho tloha Shanghai EasyReal Machinery Co., Ltd. e hahiloe ho pota-pota molao-motheo oa ho hloekisa makhasi a centrifugal. Moqomo o tšekaletseng o tsamaisa li-helical paddles ka har'a silindara ea tšepe e entsoeng ka mochini o kentsoeng hantle. Ha makhapetla a tholoana a ntse a phalla, li-paddles li li penya le ho li hohola skrineng, li lumella lero le lero le monate hore li fete ha li ntse li hana likhoele tse kholoanyane le lipeo ho ea pheletsong ea ho tsoa.
Karolo e 'ngoe le e' ngoe e bonolo ho hloekisa, ka libolo tsa spray le likopano tse lokolloang ka potlako bakeng sa ho hloekisa kapele. Shaft e sebetsa holim'a litiiso tsa mochini tsa boemo ba lijo ho thibela ho tsoa ha lihlahisoa. Basebelisi ba laola liparamente tsohle ka phanele ea HMI e hokahantsoeng le Siemens PLC.
Mehato e kopaneng ea mochini le sebopeho sa liphaephe tsa bohloeki li etsa hore e be e loketseng bakeng sa ts'ebetso e ikemetseng le ho kopanngoa ka har'a mela e felletseng ea ho lokisa litholoana joalo ka mango puree, peista ea tamati le limela tsa souce ea apole. Mokhoa oa eona oa ho khanna o baballang matla le moralo oa skrineng o sa sebetseng o thusa ho lelefatsa bophelo ba ts'ebeletso le ho theola litšenyehelo tsa ts'ebetso ka ho fokotsa nako le tšebeliso ea likarolo tse ling.
TheMochini oa ho Hlatsoa Litholoana le Mochini o Hloekisange sebelisoa haholo ho pholletsa le lero la litholoana, puree, jeme, le melapo ea tlhahiso ea lijo tsa bana. Ketso ea eona e bonolo ea ho e hloekisa e sireletsa sebōpeho sa lisele le 'mala oa sehlahisoa, e leng se etsang hore e tšoanele litholoana tse sa utloeng bohloko tse kang fragola, kiwifruit le guava.
Lisebelisoa tse tloaelehileng li kenyelletsa:
• Lithapo tsa tomate bakeng sa ho tlosa matlalo le lipeo ka mor'a ho sila.
• Ho hloekisa mango, papaya, le banana puree bakeng sa lijo tse theolelang tse boreleli.
• Ho sebetsa ha liapole le lipere ho fumana lero le hlakileng kapa makhapetla a soso.
• Ho etsoa ha li-citrus le monokotšoai ho hlahisa makhasi a boleng bo holimo bakeng sa metsoako ea yogurt le motsoako oa lino.
Basebelisi ba ananela bokhoni ba eona ba ho boloka viscosity e tsitsitseng le ho fokotsa oxidation. Mochini o ts'ehetsa liphetoho tse potlakileng tsa skrineng ho ikamahanya le boholo ba marang-rang bakeng sa mefuta e fapaneng ea litholoana kapa lihlahisoa tsa ho qetela, ho lumella li-switchover tse potlakileng tsa SKU nakong ea linako tse phahameng haholo. Mokhoa ona oa ho feto-fetoha o fetolela tšebeliso e phahameng ea limela le litletlebo tse fokolang tsa bareki ho tsoa ho ho se lumellane ha sebopeho kapa masalla a peo.
Ho hloekisoa hantle ha pulp ho hloka mokhoa o leka-lekaneng o holimo le o tlase. Lisebelisoa tse tala li fihla li na le fiber le peo e fapaneng; haeba e feptjoa ntle le ho silakanya ka mokhoa o ts'oanang, ho phahama ha skrine ho phahama le ho theoha ha lisebelisoa. Ka hona, EasyReal e khothaletsa ho kopanyaLitholoana Pulp Paddle Finisherka li-module tsa eona tse inehetseng tsa ho pshatla, ho futhumatsa pele, le ho fokotsa moea. Sistimi ena e tsitsisa mocheso oa phepelo le viscosity pele e hloekisoa, e fokotsa khatello ea mochini skrineng le li-bearings.
Lihlahisoa tse nang le viscous kapa pectin (tse kang apricot kapa guava puree) li ka hloka li-tube-in heat exchangers ho boloka metsi le ho thibela ho phalla ka har'a mochine. Bohloeki ke ntlha e 'ngoe ea bohlokoa: Tlosa makhasi a setseng le lipeo ka mor'a nako e' ngoe le e 'ngoe, ho felisa likotsi tsa likokoana-hloko le tšilafalo e fapaneng.
Ka ho bapisa likarolo tsa mohala bakeng sa mocheso, phallo, le tekanyo ea ho kuta, EasyReal e thusa bareki ho fumana chai e tsitsitseng le linako tse telele tsa tšebeletso ea skrine. Sephetho ke mokhoa o kopantsoeng ka ho feletseng oa ho lokisa litholoana o kopanyang bokhoni bo phahameng le ho nepahala le polokeho ea lijo.
Ho khetha Paddle Finisher e nepahetseng ho qala ka ho hlalosa mefuta ea lihlahisoa le bophahamo ba letsatsi le letsatsi. Bokhoni ba batch le boholo ba mesh li khetholla lebelo la ho hloekisa le boleng ba makhasi. Mohlala, li-fine-mesh screens (0.5–0.8 mm) li sutu tlhahiso ea lero, ha meshes e mahoashe (1.0–2.05 mm) e lekana puree kapa soso.
Lintlha tsa bohlokoa tse lokelang ho nahanoa:
1. Tlhokahalo ea bokhoni:Mefuta e tloaelehileng ea liindasteri e sebetsana le lithane tse 2-30 ka hora ho latela mofuta oa litholoana le phepelo e tsitsitseng.
2. Moralo oa skrini:Bafenyi ba mekhahlelo e le 'ngoe vs habeli bakeng sa maemo a fapaneng a ntlafatso.
3. Lebelo la rotor:Ho feto-fetoha ha frequency drive ho lumella phetoho lipakeng tsa 300-1200 rpm lebelo la enjene ho tsamaisana le viscosity.
4. Tlhokomelo e bonolo:Likoahelo tse bulehileng ka potlako le li-shafts tse leka-lekaneng li nolofatsa tlhahlobo ea letsatsi le letsatsi.
5. Boitsebiso:Likarolo tsohle tsa ho ikopanya ho SS316L bakeng sa ho hanyetsa kutu le ts'ebetso ea bohloeki.
Sehlopha sa boenjiniere sa EasyReal se fana ka liteko tsa boemo ba sefofane ho fumana mesh le lebelo le nepahetseng pele ho ntlafatsoa. Mokhoa ona o fokotsa nako ea teko sebakeng sa marang-rang mme o netefatsa hore mohala oa ho qetela o lumellana le motsoako oa hau oa thepa e tala le viscosity ea sehlahisoa. Morero o mong le o mong o tla le moralo o hlophisitsoeng, moralo oa ts'ebeliso, le ts'ehetso ea ho qala bakeng sa sehla sa pele sa tlhahiso.
Ka tlase ke phallo e tloaelehileng bakeng sa ho ntšoa ha makhasi a liindasteri le mela e hloekisang e sebelisangLitholoana Pulp Paddle Finisher:
1. Ho Fumana Litholoana le ho Hlopha→ tlosa likotoana tse senyehileng le lintho tse tsoang kantle ho naha.
2. Ho Hlatsoa le ho Hlahlobisisa→ netefatsa bohloeki ba bokaholimo.
3. Ho pshatla / Ho futhumatsa pele→ Litholoana tse sithabetseng le ho tima li-enzyme.
4. Primary Pulper→ karohano ea pele ea lekhapetla le lipeo.
5. Sephetho sa Litholoana sa Bobeli sa Litholoana→ tlhoekiso e ntle ka ho hlahlobisisa ho tsamaisoang ka mekolokotoane.
6. Vacuum Deaeration→ tlosa lipululana tsa moea ho thibela oxidation.
7. Phekolo ea Pasteurization / UHT→ botsitso ba mocheso bakeng sa bophelo bo bolelele ba sethala.
8. Aseptic Filling / Hot-Fill Station→ e loketse ho bolokoa kapa ho sebelisoa ka tlase ho noka.
Litsela tsa lekala li teng bakeng sa mefuta e fapaneng ea lihlahisoa: mela e boreleli ea puree e sebelisa li-finisher tse habeli ka tatellano, athe li-chunky sauce li boloka li-skrini tse mahoashe ho boloka molomo. Ka ho leka-lekanya litsela tsena, basebetsi ba ka fetola pakeng tsa lero, lero le tlhahiso ea puree ka har'a sebopeho se le seng sa semela.
E tletsengMochini oa ho Hlatsoa Litholoana le Mochini o Hloekisangline e kopanya li-module tse 'maloa tsa ts'ebetso tse sebetsang hammoho bakeng sa chai e tsitsitseng le botsitso ba sehlahisoa. Karolo e 'ngoe le e' ngoe e na le karolo e ikhethileng ea ho ntlafatsa sebopeho, ho fokotsa litšila le ho netefatsa ts'ebetso ea bohloeki.
1. Litholoana Crusher
Pele tholoana e kena ka paddle finisher, crusher e e pshatla hore e be likaroloana tse tšoanang. Mohato ona o thibela ho tlala ha skrine le ho netefatsa phepo e ntle. Li-crusher tsa indasteri tsa EasyReal li na le li-blades tse feto-fetohang le koloi e boima, e khonang ho tšoara mango, apole, tamati le litholoana tse ling tse nang le fiber ntle le tlhokomelo e fokolang.
2. Pre-Heater / Enzyme Deactivator
Mocheso ona oa tubular o futhumatsa makhasi ka bonolo ho 60-90 ° C ho lokolla mabota a lisele le ho tima li-enzyme tse kang pectin methylesterase. E fokotsa phapang ea viscosity mme e tsitsisa tatso. Thempereichara le nako ea ho lula li laoloa ka nepo ka li-setpoints tsa Siemens PLC bakeng sa liphetho tse phetoang.
3. Litholoana Pulp Paddle Finisher
Pelo ea mohala oa ho hloekisoa - e arola lipeo, matlalo, le likhoele tse mahoashe ka ho sebelisa mekotla ea lebelo le holimo le likirini tsa tšepe tse sa hloekang. Rotor geometry le pitch angle li ntlafalitsoe bakeng sa tlhahiso e ngata ka ho kuta ho fokolang. Pulp ea outlet e bonts'a sebopeho se ts'oanang le botlolo ba tlhaho, bo itokiselitse ho tsepamisa mohopolo kapa pasteurization.
4. Tanka ea Pokello ea Juice & Pump ea Phetiso
Kamora ho hloekisoa, lero le makhasi a matle li oela ka tanka ea pokello e koetsoeng. Pompo ea bohloeki e fetisetsa sehlahisoa sethaleng se latelang. Likarolo tsohle tse kolobisitsoeng ke SS316L, e nang le likhokahanyo tse tharo tsa li-clamp bakeng sa ho qhaqholla habonolo le ho hloekisa CIP.
5. Vacuum Deaerator
Moea o kentsoeng o ka lebisa ho oxidation le ho phophoma nakong ea pasteurization. Vacuum deaerator e tlosa moea maemong a laoloang a khatello (−0.08 MPa e tloaelehileng), e boloka 'mala o khanyang le monko o monate. Moralo oa inline oa deaerator o lumella ts'ebetso e tsoelang pele e nang le mehato e fokolang.
6. Aseptic Filler
Sekhahla se hloekisitsoeng le se senyehileng se ka kenngoa ka mekotleng ea aseptic kapa meropa bakeng sa polokelo ea nako e telele. EasyReal's aseptic filler e kenyelletsa litšitiso tse nyopa, loops ea sterilization ea mouoane, le lihlooho tsa ho tlatsa tse laoloang ke mocheso ho netefatsa polokeho ea lijo le tlhahiso e phahameng.
Sistimi e 'ngoe le e' ngoe e na le modular 'me e kentsoe ka skid bakeng sa ho kenya le ho lokisoa kapele. Ka kopanelo, ba theha mohala o itirisang o felletseng o fanang ka °Brix e tsitsitseng, molomo o motle haholo, le ts'ebetso e phahameng ea matla.
Mohala oa Fruit Pulp Paddle Finisher o ts'ehetsa lisebelisoa tse ngata tsa ho kenya le mefuta ea lihlahisoa tsa tlhahiso, e fa li-processor tenyetseha ho pholletsa le selemo.
Liforomo tsa ho kenya:
• Litholoana tse ncha (mango, tamati, apole, pere, guava, joalo-joalo)
• Lekhapetla le leqhoa kapa motsoako oa aseptic
• Metsoako kapa motsoako o tsosolositsoeng bakeng sa lino tse tahang
Likhetho tsa tlhahiso:
• Li-puree tse boreleli bakeng sa lijo tsa bana, jeme le lijo tse theolelang
• Hlakola lero kapa lero ka mor'a ho hloekisa hantle
• Mahoashe a mahoashe bakeng sa souso, ho tlatsoa ka bakery, kapa ice cream ripple
• High-Brix concentrate bakeng sa ho boloka le ho romela kantle
Ka lebaka la skrine ea modular le sistimi ea rotor, basebelisi ba ka fetola boholo ba mesh kapa sebopeho sa sethala ka nako e ka tlase ho metsotso e 20. Liphetoho tsa nako ea boleng ba litholoana - ho tloha ho bonolo ba nako ea pele ho ea ho boima ba nako ea morao-rao - e ka laoloa ka ho fetola lebelo la rotor le maemo a khatello ea skrine ka sebopeho sa PLC. Ho ikamahanya le maemo ho etsa hore ho be le chai e ts'oanang le sebopeho leha e le tlas'a maemo a fapaneng a lintho tse tala.
Sehlopha sa boenjiniere sa EasyReal se thusa li-processor ho hlalosa litlolo, lipotoloho tsa CIP, le liparamente tsa ts'ebetso tse etselitsoeng mofuta o mong le o mong oa sehlahisoa. Ka lebaka leo, mohala o tšoanang o ka sebetsana le li-SKU tse fapaneng ha o ntse o boloka litšenyehelo tsa ho hloekisa le ho theola nako li le tlase.
Automation e bohareng ba filosofi ea moralo ea EasyReal. Mohala oa Paddle Finisher o laoloa ke Siemens PLC e nang le sebopeho se hlakileng sa HMI se fanang ka basebedisi ponahalo e feletseng ho mefuta-futa ea ts'ebetso - lebelo la rotor, phallo ea phepelo, khatello ea phapang ea skrine, le mojaro oa motlakase.
Likarolo tsa taolo ea Core li kenyelletsa:
• Taolo ea lirepe bakeng sa mofuta o mong le o mong oa litholoana (tamati, mango, apole, joalo-joalo)
• Lichate tse tsebahalang le ho romelloa ha data historing bakeng sa tlhahlobo ea boleng
• Li-interlock tsa alamo le li-shutdown tsa ts'ireletso bakeng sa boima bo feteletseng kapa khatello ea maikutlo
• Ho beha li-ID tsa sehlopha le litlaleho tsa thomelontle bakeng sa ho latelloa
• Ts'ehetso ea ho shebella le ho hlahloba ka thōko ka Ethernet
Lipotoloho tse ikemetseng tsa CIP li hlophisitsoe esale pele ho hlatsoa libaka tsohle tsa ho ikopanya, ho kenyeletsoa kamore ea rotor, li-skrini le liphaephe, ho netefatsa phetoho e potlakileng lipakeng tsa lihlopha tsa tlhahiso. Khokahano ea sistimi le li-unit tse holimo le tse tlase (crusher, heater, deaerator, filler) e lumella taelo e bohareng - opereishene e le 'ngoe e ka okamela karolo eohle ea tlhoekiso ho tsoa skrineng se le seng.
Moralo ona oa dijithale o ntlafatsa ho pheta-pheta ha batch, o fokotsa phoso ea opareitara, mme o netefatsa ts'epo ea nako e telele. E boetse e ts'ehetsa tokiso e boletsoeng esale pele ka ho lekola mekhoa, ho thusa bareki ho qoba nako e sa reroang le ho sireletsa matsete a lisebelisoa.
Shanghai EasyReal Machinery Co., Ltd. e fana ka tharollo ea ho qetela bakeng sa ho lokisa litholoana le meroho. Ho tloha litekong tsa maemo a holimo ho isa litsing tse felletseng tsa tlhahiso ea indasteri, lienjineri tsa rona li sebetsana le mohato o mong le o mong - moralo, moralo, moralo oa ts'ebeliso, ho qapa, ho kenya, ho kenya tšebetsong, le koetliso ea boits'oaro.
Ts'ebetso ea projeke:
- Hlalosa sepheo sa thepa e tala le sehlahisoa (lero, puree, sauce, joalo-joalo)
- Etsa liteko tsa mofofisi ka li-paddle finishers ho fumana boholo bo nepahetseng ba skrine le lebelo la rotor
- Fana ka sebopeho se qaqileng le litšoantšo tsa P&ID tse etselitsoeng semela sa hau
- Hlahisa le ho lekola li-module tsohle tlas'a maemo a boleng a EasyReal
- Thusa ka ho kenya setšeng, ho laela, le tšehetso ea tlhahiso ea nako ea pele
- Fana ka lithupelo tsa li-operator, liphutheloana tsa likarolo tse ling, le litšebeletso tsa nako e telele tsa tlhokomelo
Ka hofetaLilemo tse 25 tsa boiphihlelole ho kenyaLinaha tse 30+, Thepa ea EasyReal e tsebahala ka ho nepahala, ho tšoarella, le boleng ba chelete. Mehala ea rona e thusa li-processor ho fokotsa litšila, ho ntlafatsa chai, le ho ntlafatsa boleng ba sehlahisoa ha re ntse re kopana le litekanyetso tsa lefats'e tsa polokeho ea lijo.
Ikopanye le rona kajenoho buisana ka morero oa hau kapa ho kopa tlhahlobo ea sefofane:
www.easireal.com/contact-us/
sales@easyreal.cn
