Mochini oa Fruit Pulper oa indasteri
EasyRealLitholoana Pulper Machinee sebelisa moralo o otlolohileng oa phepelo o nang le likhetho tsa rotor tse mekhahlelo e 'meli bakeng sa karohano e ntle le e mahoashe. Rotor e kentsoe li-scraper blades tse hatellang tholoana ka bonolo khahlanong le sefe e nang le pefo, e ntšang makhasi a hloekileng ha e hana matlalo le lipeo ka sekoti se inehetseng.
Kopano eohle e hahiloe ho tsoa ho SS 304 ea boemo ba lijo kapa SS 316L, e nang le li-clamps tse tsoang kapele bakeng sa ho nkela skrini sebaka habonolo. Ts'ebetso e sa sisinyeheng e netefatsa boleng bo tsitsitseng ba sehlahisoa, ha li-bearings tse tiisitsoeng le liphaephe tsa bohloeki li sireletsa litekanyetso tsa bohloeki.
Mochini oa EasyReal Fruit Pulper o sebelisoa haholo lijalong tsa indasteri tse hlahisang lero la litholoana, li-puree, matute, li-concentrate le lisoso. Lisebelisoa tse tloaelehileng li kenyelletsa mochini oa pulper oa apole bakeng sa lijo tsa bana, mochini oa tamati pulper bakeng sa ketchup le pasta sauce, le lisebelisoa tsa mango pulper bakeng sa limela tsa tropike puree export. E boetse e loketse ho sebetsa guava, fragola, rantipole, mokopu le lisebelisoa tse ling tse tala.
Bahlahisi ba lijo, li-co-packers, le baetsi ba lino-mapholi ba rua molemo ho liphetoho tse potlakileng lipakeng tsa linako tsa selemo le lihlahisoa. Ka ho boloka sebopeho se tsitsitseng sa pulp le viscosity, mochini oa EasyReal o fokotsa litletlebo tsa bareki mme o ntlafatsa botsitso ba phano bakeng sa liketane tsa phepelo ea mabenkele le tsa indasteri.
Ea boleng bo holimopulper ea litholoanae hantle feela jwaloka mola o e fepang. Litholoana tse nang le fiber e fapaneng kapa maemo a asiti li hloka ho futhumatsoa pele, ho chesoa ka majoe kapa ho siloa pele ho ntšoa makhasi. EasyReal e rala mela e felletseng e kenyelletsang li-crusher, pre-heaters, pulpers, le finishers ho sebetsana le libopeho tse fapaneng tsa sehlahisoa le sepheo sa °Brix.
Tšireletseho le bohloeki li tiisetsoa ka meralo e kentsoeng le balebeli ba loheletsoeng. Libaka tsohle tsa khokahanyo ea lihlahisoa li na le li-welds tse boreleli le likhutlo tsa radius ho qoba masalla.
Ho khetha tokelomochine oa pulperho itšetlehile ka mofuta oa litholoana, tlhahiso e lakatsehang, le pulp fineness. EasyReal e fana ka likarolo tsa mohato o le mong bakeng sa litholoana tse bonolo tse kang banana kapa papaya, le mehlala ea mekhahlelo e 'meli bakeng sa lisebelisoa tse thata tse kang apole le tamati. Phallo e tloha ho lithane tse 1 ho isa ho tse 30 ka hora, ka boholo ba lesoba la skrine ho tloha ho 0.4 ho isa ho 2.0 mm.
Ha u lekola theko ea mochini oa fruit pulper, nahana ka matla a motlakase, phihlello ea tlhokomelo, le ho fumaneha ha karolo e setseng. Mechini ea EasyReal e leka-lekanya matsete a pele le ho boloka matla a nako e telele le litšenyehelo tse tlase tsa ts'ebetso. Sehlopha se seng le se seng se lekoa tlas'a maemo a sebele a tlhahiso ho netefatsa ts'ebetso e tsitsitseng le ho fokotsa nako e fokolang.
1. Kamohelo ea Litholoana le Tlhahlobo - Litholoana tse tala lia hlatsuoa le ho hlophisoa ho tlosa lintho tse tsoang linaheng tse ling.
2. Ho senya / Ho futhumatsa pele - E loketse haholo-holo bakeng sa ho sila litholoana le meroho e sa tšoaneng, ho akarelletsa le tamati, liapole, lipere, fragole, celery, ferns, joalo-joalo E sebelisetsoa ho silakanya litholoana le meroho le lisebelisoa tse ling tse tala hore e be likaroloana tse nang le li-diameter tse nyenyane, tse loketseng ho sebetsa le ho sebelisoa ts'ebetsong e latelang.
3. Ho futhumatsa pele ho mocheso: Ho futhumatsa ho fihla ho 65-75 °C ho nolofatsa 'mele le ho ntlafatsa bokhoni ba ho ntša.
4. Pulping ea Mathomo - Mochini o etsang makhasi a litholoana o ntša lero le makhasi ka skrineng e nang le perforated tlas'a lebelo le laoloang le khatello.
5. Ho hloekisa / ho Qetella - Mohato oa bobeli o tlosa fiber le lipeo hore li be bonolo.
6. De-aeration & Homogenization - Moea oa tlosoa 'me boholo ba likaroloana bo lekanyelitsoe pele ho pasteurization.
7. Sterilization & Aseptic Filling - Pulp e hloekisoa tsamaisong ea UHT 'me e tlatsitsoe ka mekotleng ea aseptic kapa lipakete tsa retort.
Mohato o mong le o mong o laoloa ke PLC ho netefatsa li-setpoints tse nepahetseng le boleng bo ka phetoang ho pholletsa le lihlopha. Moralo oa phallo o ka etsoa ka mokhoa o ikhethileng bakeng sa li-viscosities le lits'ebetso tse fapaneng - ho tloha ho lero le boreleli ho isa ho chunky sauce.
1. Industrial Fruit Pulper
Theindasteri ea litholoana pulperke pelo ea mola. E sebelisa sesebelisoa sa lebelo le phahameng sa rotor-stator se arolang makhasi a letlalo le lipeo ka skrine ea tšepe e sa hloekang e nang le pefo. Lebelo la rotor, khatello le lekhalo li ka fetoloa ka litlolo tsa PLC ho ntlafatsa ho ntšoa ha litholoana tse fapaneng. Ha ho bapisoa le li-pulpers tse tloaelehileng, moralo oa EasyReal o finyella chai e phahameng ka khatello e tlaase ea mochine, ho boloka 'mala oa tlhaho le monko o monate. Foreimi ea yuniti ea bohloeki le li-clamps tse lokollang kapele li thusa ho hloekisa ka botlalo ka mor'a metsotso e seng mekae, ho fokotsa nako.
2. Litholoana Crusher
Holimo ho tloha pulper, thesefate sa litholoanae lokisa thepa e tala ka ho e pshatla likotoana tse tšoanang bakeng sa ho hula hantle. E na le li-blade tsa serrated le li-drive tse feto-fetohang ho tsamaisana le libopeho tse fapaneng tsa litholoana-ebang ke liapole tse thata kapa tamati. Ho silakanya ho laoloang ho thibela oxidation e feteletseng le ho ntlafatsa ts'ebetso ea ho phalla ha mekhoa e tlaase.
3. Pre-heater / Enzyme Inactivation System
Bakeng sa lihlahisoa tse kang liapole, tamati le monokotsoai, ho futhumatsa ka 85-95 °C ho tima li-enzyme pele li phunya. Tanka e futhumatsang pele ea EasyReal e tiisa hore mocheso o ajoa ka mokhoa o ts'oanang, o fokotsa bosootho le ho ntlafatsa ho boloka mebala.
4. Mohloekisi
Ka mor'a pulping ea pele, amohloekisie tlosa likhoele tse ntle le lipeo tse setseng ho fihlela makhasi a boreleli. Boholo ba marang-rang (0.4-2.0 mm) bo ka khethoa ho latela viscosity ea sehlahisoa le kopo ea ho qetela-lero, puree kapa peista. Li-pulpers tsa mekhahlelo e 'meli li kopanya mesebetsi ea mantlha le ea ho hloekisa, ho nolofatsa ho kenya le ho ntlafatsa ts'ebetso ea matla.
5. Vacuum Deaerator
Moea o koaletsoeng nakong ea pulping o ka ama 'mala le bophelo ba sethala. Thevacuum deaeratore felisa oksijene e qhibilihisitsoeng, ho tsitsisa pH le viscosity. Mohato ona o bohlokoa haholo bakeng sa mochini oa tomate pulp le mela ea apole e kenang UHT sterilization.
6. Aseptic Filling System
Hang ha e se e sebelitsoe, makhapetla a hloekisoa 'me a tlatsoe ka mokhoa o hloekileng ka mekotleng ea 220 L kapa lijaneng tse ling tse sa hloekang. EasyReal's e kopaneng ea aseptic filler e netefatsa ho paka ha ho na tšoaetso, ho lelefatsa bophelo ba lishelefo ntle le li-preservative. Mokotla oa othomathike oa filler le taolo ea mocheso li tiisa ho tiisa ho ts'epahala le tahlehelo e nyane ea sehlahisoa.
Mochini o mong le o mong oa mohala o latela litekanyetso tsa bohloeki ba indasteri mme o ka etsoa bakeng sa phallo, viscosity le mofuta oa sehlahisoa. Hammoho, ba theha tsamaiso e kopanetsoeng ea tlhahiso e eketsang katleho le botšepehi ba sehlahisoa.
Mochini oa EasyReal's fruit pulper o sebetsana le mefuta e mengata ea lihlahisoa tse tala-tse ncha, tse leqhoa, tse entsoeng ka makotikoting kapa tsa aseptic fruit pulpapple, tomaot, mango, pere le guava. Bahlahisi ba nako ba ka fetoha ho tloha ho apole ho ea ho tamati kapa ho tloha mangong ho ea ho guava ka nako e le 'ngoe. Moralo oa modular o lumella ho nkeloa sebaka ka potlako ha li-skrini le li-rotor ho lumellana le botenya ba pulp kapa boholo ba peo.
Likhetho tse hlahisoang li kenyelletsa:
• Puree kapa pulp concentrate bakeng sa ho romelloa kantle le ho lokisa bocha indastering.
• Lero la tlhaho kapa lero la ho kopanya lino tse tahang.
• Paste ea tamati kapa setsi sa soso bakeng sa baetsi ba lijo.
• Lijo tsa bana kapa jeme e nang le fiber e laoloang.
Ho feto-fetoha ha maemo ho thusa lifeme ho fokotsa nako ea ho se sebetse le ho lokisa merero ea tlhahiso ho ipapisitse le phumaneho ea thepa le tlhoko ea 'maraka. E boetse e ts'ehetsa liphetoho tse potlakileng lipakeng tsa lits'ebetso tse monate le tse monate - ntle le ho senya bohloeki kapa botsitso ba tatso.
Mehaho ea taolo ea EasyReal pulping line e hahiloe ho potaSiemens PLCsethala se nang le HMI ea skrineng. Basebelisi ba ka lekola mefuta e fapaneng ea ts'ebetso joalo ka sekhahla sa phepelo, lebelo la rotor, mocheso oa sehlahisoa, le boemo ba vacuum ka nako ea nnete. Karolo e 'ngoe le e' ngoe ea mochini - crusher, pulper, finisher, deaerator le filler - e notletsoe bakeng sa polokeho 'me e hokahanngoa ka mokhoa oa ho etsa recipe.
Li-log tsa data li boloka lihlopha tsa tlhahiso, lialamo, le linako tsa ho hloekisa, ho nolofatsa mokhoa oa ho latella lintho nakong ea lihlahlobo. Ho fihlella hole ho lumella baenjiniere ba EasyReal ho thusa ka tlhahlobo ea mafu, ho lekanya, le liapdeite tsa software. Sistimi ena e ts'ehetsa ho itlhoekisa ka boiketsetso (CIP) le sterilization (SIP), ho netefatsa hore libaka tsohle tsa tšepe tse sa hloekang li boloka litekanyetso tsa bohloeki esita le nakong ea ts'ebetso ea lihlahisoa tse ngata.
Taolo e bohlale ha e tsitsise boleng ba tlhahiso feela empa hape e fokotsa tšebeliso ea matla le metsi-ho etsa hore tharollo ea EasyReal e be e tsitsitseng le e theko e tlaase.
Shanghai EasyReal Machinery Co., Ltd. e fana ka tharollo e felletseng ea li-turnkey bakeng sa indasteripulper ea litholoanale mekhoa ea ho ntša litholoana. Sehlopha sa rona sa boenjiniere se rala meralo ea ts'ebetso e felletseng e kenyelletsang li-crusher, li-pre-heaters, pulpers, deaerator, le li-filler tsa aseptic, tse etselitsoeng bokhoni ba hau le maemo a ts'ebeliso. Ho tloha tekong ea lifofane ho ea ho ts'ebetso ea indasteri, re tataisa bareki mohatong o mong le o mong - moralo oa sebopeho, ts'ebetso, koetliso ea opareitara le netefatso ea ts'ebetso.
Ka lilemo tse fetang 25 tsa boiphihlelo ba indasteri le lits'ebetso linaheng tse 30+, EasyReal e netefatsa hore mohala o mong le o mong oa tlhahiso o fana ka ts'ebetso e tsitsitseng, bophelo bo bolelele ba ts'ebeletso le litšenyehelo tse tlase tsa ts'ebetso.
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