I-Peach Processing Line
I-EasyRealI-Peach Processing Lineisebenzisa ukulandelana kwezinyathelo zemishini nezishisayo ukuze iguqule amapentshisi aluhlaza abe yimikhiqizo ehlanzekile, ezinzile, futhi enambitheka.
Siqala ngokuphakela amapentshisi amasha sisebenzisa iwasha yebhamuza neyunithi yokuxubha ukuze sisuse ukungcola nefuzz. Umshini we-Destoning & Pulping and Refining uhlukanisa imbewu futhi uhlephule inyama ibe yi-pulp efanayo. Ukuze uthole ijusi ecacile, sisebenzisa ukwelashwa kwe-enzymatic kanye nokuhlukaniswa kwe-decanter. Ku-puree noma ujamu, sigcina ukuthungwa okwengeziwe kanye nefayibha ngesikhathi sokucwengisiswa.
Izinyathelo ezibalulekile zokushisa zihlanganisaikhefu elishisayonomaikhefu elibandayoukucubungula kuye ngohlobo lomkhiqizo. Sisebenzisa amashubhu noma izishintshi zokushisa zamashubhu ukuze zibe mnene, ngisho nokushisisa. Ama-evaporator ethu anciphisa okuqukethwe kwamanzi ngokusetshenziswa kwamandla amancane. Ukuvala inzalo kwenzekaama-tube-in-tube pasteurizersnomaI-DSI (Ukujova okuqondile kwesitimu)izinhlelo ze-high-viscosity puree.
Ulayini uphetha ngezinketho zokugcwalisa eziguquguqukayo:ibhodlela lengilazi, ibhodlela le-PET, isikhwama, isigubhu, ithini likathayela, nomaisikhwama aseptic. Uhlelo oluhlakaniphile lwe-PLC-HMI lulawula inqubo egcwele futhi lugcina idatha yakho ibonwa futhi ilandeleka.
Ungasebenzisa lolu hlelo ezigabeni ezahlukahlukene zomkhakha ngokuya ngesu lakho lomkhiqizo:
● Abakhiqizi bejusiingenza ijusi yepentshisi ecacile noma eguqubele, i-NFC noma igxile.
● Izimboni zokubeka amathiniingakhiqizaamapentshisi ahlutshiwe, ahhafu, noma aqoshiwe isiraphu noma ijusi, epakishwe emathini noma ezitsheni.
● Abakhiqizi bokudla kwezingane noma ama-dessertangasebenzisai-peach pureenomaunama bushelelezinjengesithako.
● Abathekelisaangalungiselelai-aseptic peach puree noma ama-cubesngamaketanga okunikezela ngamazwe ngamazwe.
● Abenzi beJam futhi balondolozeingakha imikhiqizo yamapentshisi anoshukela owenzeka ngokwezifiso kanye namazinga e-Brix.
Ulayini usekelaipentshisi eliphuzi, ipentshisi elimhlophe, futhiipentshisi eliyisicabaizinhlobo. Ngokuguquguquka okuphezulu kokucubungula, ihlangabezana nezidingo zemakethe yesifunda e-Asia, Europe, Middle East, Latin America naseNyakatho Afrika.
Ukukhetha umugqa olungile kuncike kuweukugxila komkhiqizo, umthamo, futhiamagoli okupakisha.
● Uma umgomo wakho uwukuthiijusi ecacile, udinga ingxenye ye-enzymatic kanye ne-ultrafiltration.
● Uma uhlela ukwenzai-puree noma ujamu, khetha i-vacuum evaporator ne-sterilizer.
● Ngobaukukhiqizwa kwepentshisi ekheniwe, udinga ingxenye yokucwecwa (i-lye noma i-steam), imishini yokuhlukanisa uhhafu, ukulungiswa kwesiraphu, kanye namayunithi okugcwalisa/okuthunga.
● Uma ufunai-aseptic peach pulp, sebenzisa isihluzi sethu se-tubular sterilizer + aseptic bag filler for 220L noma 1000L izigubhu.
Amandla omugqa angalungiselelwa ukusuka500 kg/h isikali somshayeliku20,000 kg/h okukhiphayo kwezohwebo. Yonke imigqa i-modular. Ungangeza izinketho zokugcwalisa noma isitoreji esibandayo ukuze unwebe ngokuhamba kwesikhathi.
Ipentshisi Eliluhlaza
→ Ukugeza (Ibhamuza + Iwasha Ibhulashi)
→ Ukuhlunga Nokuhlola Mathupha
→ Ukucekela phansi (Ukucekela phansi Imbewu)
→ Ukudonsa kanye Nokucwengisiswa (Ukudonsa okuphindwe kabili kanye nokucwengisiswa kwePuree/Juice)
→ Ukushisa
→ Ukukhishwa Kwejusi noma Ukuqoqwa Kwe-Pulp
→ Ukwelashwa Kwe-enzyme (Ngejusi Elicacile)
→ Ukuhlunga / Ukukhipha / Isihlukanisi Sediski
→ I-Concentration (I-Falling-Film Evaporator)
→ Ukuvala inzalo (Uhlobo Lweshubhu / uhlobo lweshubhu yeshubhu / DSI)
→ Ukugcwalisa (Isikhwama Se-Aseptic / Ithini Ithini / Ibhodlela / Isikhwama)
→ Ukupholisa, Ukulebula, Ukupakisha
Indlela ngayinye ingancika kuye ngomkhiqizo wokugcina (ijusi, i-puree, ikani, ujamu).
1. I-Peach Bubble Washer & Iyunithi yokuxubha
Lo mshini uhlanza ukungcola, uthuli, ne-peach fuzz usebenzisa ukunyakazisa kwebhamuza namabhulashi athambile. Amanzi aphinde asetshenziswe ngezihlungi. Uhlaka lwensimbi engagqwali luqinisekisa inhlanzeko nokusebenzisa isikhathi eside. Uma kuqhathaniswa namawasha okufutha kuphela, inikeza ukuhlanzeka okungcono kwesithelo esingaqondakali njengamapentshisi.
2. Peach Destonumshini
Le mishini ihlukanisa imbewu nenyama ngesivinini esikhulu. Ihlephula i-peach ibe yizinhlayiya ezincane, ilungiselele ukucwengwa noma ukucwiliswa kwejusi. Isebenza kokubili i-clingstone kanye namapentshisi e-freestone. Uma kuqhathaniswa nokuklama okwenziwa ngesandla noma okunensayo, kwandisa umthamo futhi kunciphisa imfucuza.
3. Izigaba ezimbiliPulping futhiRefinumshini
Lo mshini uguqula amapentshisi achotshoziwe abe yi-puree ebushelelezi ngokuhlunga osayizi ababili besikrini. Isigaba sokuqala sisusa imicu eqinile nezikhumba. Isigaba sesibili sikhiqiza i-pulp enhle. Igcina ukunambitheka kwesithelo ngenkathi ilawula usayizi wezinhlayiyana. Iphatha amathani angu-2–20/ihora ngomklamo olungele i-CIP.
4. I-Peach Falling-Film Evaporator
Le yunithi igxilisa ijusi noma i-puree ngokuhwamulisa amanzi ngaphansi kwe-vacuum. Isebenzisa idizayini yefilimu ewayo yokudlulisa ukushisa okusheshayo nokusebenzisa amandla aphansi. Igcina ukunambitheka kwepentshisi nombala uqinile. Idizayini ye-modular ivumela umphumela owodwa noma eminingi yokulawula i-Brix eguquguqukayo.
5. I-Peach Sterilization System
Izinketho zifaka i-tube-in-tube, izinhlobo zamashubhu. Ku-puree noma umpe, sisebenzisa isibulala-magciwane se-tubular esinokulawula izinga lokushisa kwe-PID. Ukuze uthole i-high-viscosity peach jam noma i-concentraate, uhlobo lwe-tube-in tube luqinisekisa ngisho nokushisa. Zonke izibulali magciwane zilandelela amajika esikhathi sesikhashana futhi zinqande ukupheka ngokweqile.
6. Umshini Wokugcwalisa I-Peach Aseptic
Lesi sigcwalisi sipakisha i-puree enziwe inzalo noma ijusi ibe yizikhwama ezingama-220L noma eziyi-1000L ngaphakathi kwezigubhu. Isebenzisa umoya oyinyumba, imijikelezo ye-CIP/SIP, nokulawula isisindo. I-valve negumbi kuhlala ngaphansi kokuvikelwa kwesitimu. Uma kuqhathaniswa nezindlela ezenziwa ngezandla, lokhu kuqinisekisa impilo yeshalofu ende kanye nokuthekelisa okuphephile.
Uhlelo lwe-EasyReal lusebenza naloamapentshisi aphuzi, amapentshisi amhlophe, namapentshisi ayisicabakusukela ezinkathini ezahlukene zonyaka nasezifundeni. Ukuthi impahla yakho iza nayoi-fuzz ephezulu, inyama eqinile, nomaushukela ophezulu, sikusiza ukuthi ulungiselele ama-crushers afanelekile, izihlungi, nezihlungi.
Ungakwazi ukucubungula izithelo nge-peel noma ngaphandle kwayo. Ngojamu nemikhiqizo ekheniwe, siyakusekelaukukhipha i-lye, ukuxebuka kwesitimu, nomaukusika ngomshinikuye ngokuthanda kwakho.
Ohlangothini lokuphumayo, ungashintsha phakathiijusi ecacile, ijusi eliguqubele, ijusi eligxilile, i-puree, ujamu, futhiuhhafu osemathinini. Ngayinye inendlela yokugeleza ehluke kancane, kodwa yabelana ngezinto eziningi ezingaphambili nezishisayo. Lokhu kuvumelana nezimo kukusiza ukuthi ulungiselele okukhiphayo kwesizini noma uqondise amabanga omkhiqizo ahlukene ezimakethe ze-B2B ne-B2C.
I-EasyReal ihlomisa i-Peach Processing Line ngokuhlanganiswa ngokugcwelePLC + HMI uhlelo lokulawula. Le sistimu ehlakaniphile ivumela iqembu lakho ukuthi lisebenze, liqaphe, futhi lilungise umugqa ngesikhathi sangempela ngokusebenzisa isixhumi esibonakalayo sesikrini esithintwayo esimaphakathi.
Isistimu ilandelela amapharamitha enqubo yokhiye afana nalokhu:
● Amazinga okushisa okushisa nawokuvala inzalo
● Ukugcwalisa izisindo nokunemba kwevolumu
● Ukusetshenziswa kwamanzi nesitimu
● Isivinini sephampu, izinga lokugeleza, nemijikelezo ye-CIP
● Ama-alamu amaphutha namalogi okukhiqiza
Ama-opharetha angashintsha kalula izilungiselelo zemikhiqizo ehlukene—ngokwesibonelo, ukushintsha ekubulaleni inzalo yejusi (ku-95°C) ukuya ekubulaleni inzalo okuhlanzekile (ku-120°C) ngokuthepha okumbalwa. Imibukiso ye-HMIamagrafu aphilayo, amajika amathrendi, futhiizinto zokubala zeqoqoukusiza abaphathi bokukhiqiza benze izinqumo ngokushesha.
Ezimbonini ezinkulu, sinikezaamamojula okufinyelela kudeukuze onjiniyela bakho bahlole ukusebenza komugqa ehhovisi noma phesheya. Siphinde sisekeleukuhlanganiswa nezinhlelo ze-ERP noma ze-MESukuze uthole ukulandeleka okungcono nokulawulwa kwezindleko.
Lolu hlelo lokulawula oluhlakaniphile lunciphisa amaphutha omqhubi, lunciphise ukusetshenziswa kwamandla, futhi luthuthukise ukungaguquguquki komkhiqizo kuwo wonke amashifu.
Uma uhlela ukukhiqizaijusi yepentshisi, i-puree, ujamu, noma amapentshisi ethini, i-EasyReal isilungele ukusekela imigomo yakho. Sinikeza:
● Ngaphezulu kweminyaka engama-25 yesipiliyoni somhlaba wonke ekucutshungulweni kwezithelo
● Amaphrojekthi alethwa emazweni angaphezu kwama-30
● Imishini yokwenza ngokwezifiso yakho kokubili ukusetha kwezimboni ezincane nezinkulu
● Ukwesekwa kochwepheshe ekwakhiweni kwesakhiwo, ukufakwa, kanye nesevisi yangemuva kokuthengisa
Kungakhathaliseki ukuthi unweba imboni ekhona noma wakha isitshalo esisha, sikusiza ukuthi ukhethe ukugeleza okulungile nezinto zokusebenza.
Xhumana nathi namuhlaukuze uqale iphrojekthi yakho:
Iwebhusayithi: www.easireal.com/contact-us
I-imeyili:sales@easyreal.cn
Vumela i-EasyReal ikusize uguqule amapentshisi akho abe yimikhiqizo ephambili—ngokuphephile, ngempumelelo, nangenzuzo.
Awuwutholanga umugqa wokucubungula wesithelo sakho noma imifino ethile?
Ungakhathazeki—i-Shanghai EasyReal Machinery Co., Ltd. inikeza izixazululo ezenziwe ngokwezifiso ezihambisana nezakhiwo ezihlukile zomkhiqizo wakho. Ithimba lethu lonjiniyela lingahlola izinto zakho zokusetshenziswa futhi liphakamise ukulungiselelwa okuhambisanayo kumasistimu ethu okucubungula akhona.
Xhumana nathi namuhlaukuxoxa ngezidingo zakho ezithile: www.easireal.com/contact-us noma i-imeyilisales@easyreal.cn.
Kungenzeka ukuthi sesivele sinesixazululo esivumelana nezimo esifanelana nesicelo sakho.
