Layin Processing na Acai Berry
Cikakken Tsarin Acai daga Fresh Berries zuwa Kayayyakin Shirye-shiryen Kasuwa
EasyReal yana gina cikakken layukan ƙarfi don ruwan 'ya'yan itacen acai, da puree. Tsarin yana farawa dasabo ne ko daskararre berries, kuma yana sarrafa kowane mataki-rarrabuwa, murkushewa, maganin enzymatic, bayyanawa, evaporation, haifuwa, da cikawa.
Acai berries sun ƙunshi ɓangaren litattafan almara mai yawan mai da fatun masu kauri. Wannan ya sade-seeding da sanyi pulpingmuhimmanci ga yawan amfanin ƙasa da dandano. Muacai pulping injiYi amfani da madaidaicin tsarin rotor-stator don cire tsaba yayin adana ɓangaren litattafan almara mai wadataccen abinci tare da jujjuyawar aiki 1470 rpm.
Mun bayar duka biyutsari da ci gaba da pasteurizationzažužžukan. Don puree, samfurin yana haifuwa a 95-110 ° C ta amfani da shitube-in-tube sterilizers. An fayyace ruwan 'ya'yan itace daenzymatic hydrolysisda kuma high-gudun decanter centrifuges.
Don samar da foda, ruwan 'ya'yan itace yana wucewainjin maida hankalita biyo bayatsarin bushewa daskarewa, tare da sarrafa danshi a ƙasa da 5%.
An tsara dukkan tsarin don rage iskar oxygen da kumakiyaye anthocyanins- da duhu purple lafiya mahadi a acai. Layin mu yana amfani304/316L bakin karfe, mai wayo CIP tsaftacewa, da kuma cikakken PLC + HMI aiki da kai don aminci da lokacin aiki.
Bayar da Abinci, Abin sha, da Kasuwannin Gina Jiki Lafiya a Faɗin Nahiyoyi
Acai berries ana girbe galibi a Brazil kuma ana jigilar su daskararre ko sanyi. Da zarar an sarrafa su, sun zama mahimman kayan abinci donabubuwan sha na kiwon lafiya, gaurayawan santsi, kayan abinci na abinci, dabarun kula da fata, da busassun toppings.
EasyReal's acai aiki line dace:
● Masu kera abin shasamar da shiryayye-barga ruwan 'ya'yan itace ko ruwan 'ya'yan itace blends
● Kariyar masana'antuyin daskare-bushewar acai foda don capsules ko sachets
● Wuraren fitarwabuƙatar buƙatun aseptic don jigilar kayayyaki na duniya
● OEM co-packersana buƙatar masu girman tsari masu sassauƙa da canje-canjen tsari mai sauri
● Rukunin farawa da bincikehaɓaka samfuran abinci masu aiki
Kuna iya shigar da wannan layin a cikin yankuna masu zafi kusa da wurin girbi ko a cikin tsire-tsire masu maimaitawa na ƙasashen waje. Tsarin mu na zamani ya dace da girman shuka da maƙasudin samfurin ƙarshe. Ko kuna buƙatar 500kg / h ko 10 ton / h, muna ba da mafita mai inganci tare dagoyon bayan tallace-tallace mai ƙarfi na duniya.
Fitarwa Tailor zuwa Nau'in Samfur, Tsarin Marufi, da Tashar Kasuwa
Zaɓin layin da ya dace ya dogara da nakukarshen samfurinkumamanufa iya aiki. Ga yadda muke jagorantar abokan cinikinmu:
Don Acai Juice Bottling (bayyanannu ko gajimare):
Yi amfani da bayanin enzymatic, rabuwa na centrifugal, sannan pasteurize da zafi-cika a gilashin ko kwalabe na PET. Muna ba da shawarar layin 1-5 ton/h tare daruwan 'ya'yan itace pasteurizer + kwalban kwalba.
Don Acai Puree (don amfanin sinadarin B2B):
Tsallake bayani. Ci gaba da ɓangaren litattafan almara ta cikin manyan tacewa. Yi amfani da bututu-in-tube sterilizer + aseptic jakar-in-drum filler. Zabi daga 500kg/h zuwa 10 ton/h.
Don Foda Acai (daskare-bushe):
Add ruwan 'ya'yan itace concentrator da lyophilizer. Rike danshi <5%. Yi amfani da capsules ko foda mai santsi. Ba da shawarar 200-1000 kg / rana.
Don Kayayyakin Kayayyakin Samfura:
Muna ba da shawarar aan raba sashe na sama(wanke + pulping) dahanyoyi biyu na kasa-daya don puree, daya don ruwan 'ya'yan itace.
Muna kuma taimaka wa abokan ciniki su zaɓilantarki vs. tururi dumama, tsari vs. ci gaba da aiki, da nau'in akwati (jakar-cikin-akwatin, ganga, jakar jaka, jaka).
Injiniyoyin mu za su yi nazarin albarkatun ku, kasafin kuɗi, da dabaru don tsara mafi inganci mafita.
Daga Girbi zuwa Marufi na Kasuwanci - Cikakkun Gudun Fasaha
1.Karɓa & Rarraba
Zazzage daskararre ko sanyin berries acai. Cire ƙazanta da abubuwan waje.
2.Wanka & Dubawa
Yi amfani da mai wanki + abin nadi don cire ƙasa da berries mai laushi.
3.De-seeding & Pulping
Yi amfani da acai pulper mai sauri tare da allon raga don cire ɓangaren litattafan almara, cire iri da fatun.
4.Maganin Enzymatic (Juice Kawai)
Ƙara pectinase a 45-50 ° C na tsawon awanni 1-2 don rushe bangon tantanin halitta.
5.Bayanin Centrifugal (Juice Kawai)
Yi amfani da decanter don raba ruwan 'ya'yan itace daga ƙananan barbashi.
6.Vacuum Evaporation (don tattarawa ko foda)
Tafasa ruwa a ƙasa da 70 ° C ta amfani da fanko mai faɗuwa.
7.Haifuwa
Yi amfani da tube-in-tube ko faranti sterilizer a 95-110 ° C don kashe ƙwayoyin cuta da enzymes.
8.Ciko
Aseptic bag-in-drum, jakar-cikin-akwatin, kwalban, ko buhu-bisa buƙatun kasuwa.
9.Daskare-Bushewa (Foda Kawai)
Ciyar da hankali a cikin lyophilizer don bushewar sublimation.
10.Marufi & Lakabi
Yi amfani da cartoning ta atomatik, coding, da palletizing.
Acai Berry De-seeder & Pulper
Wannan injin yana cire tsaba da fata masu tauri daga berries acai. Yana amfani da ruwan wukake mai jujjuya + ganga mai raɗaɗi. Rotor yana murƙushe berries a hankali. Pulp yana wucewa ta raga; tsaba zauna a ciki. Mun keɓance girman raga (0.4-0.8 mm) dangane da bukatun samfur na ƙarshe. Idan aka kwatanta da daidaitattun ɓangarorin 'ya'yan itace, ƙirar acai ɗinmu tana tsayayya da toshewa kuma tana kiyaye yawan amfanin ƙasa don berries masu yawa.
Tankin Jiyya na Enzymatic tare da Agitator
Wannan tanki yana dumama ruwan acai zuwa 45-50 ° C kuma yana riƙe da shi tsawon sa'o'i 1-2 tare da motsawa mai laushi. Agitator yana tabbatar da haɗuwa da enzymes daidai. Yana amfani da kayan abinci mai jakin bakin karfe da rufi. Tankunan EasyReal sun haɗa da ƙwallan feshin CIP da na'urori masu auna zafi. Abokan ciniki suna amfana daga kwanciyar hankali lokacin amsawa da rage yawan amfani da enzyme.
Decanter Centrifuge don Bayyana Juice
Decanter ɗinmu na kwance yana amfani da jujjuyawar sauri-biyu don raba ɓangaren litattafan almara da ruwan 'ya'yan itace. Ruwan acai yana shiga ta bututun ciyarwa. Drum ɗin yana jujjuya a 3000-7000 rpm don ƙirƙirar ƙarfin G-ƙarfi (wanda ke da alaƙa da Flowrate). Kyakkyawan ɓangaren litattafan almara yana fita gefe ɗaya; ruwan 'ya'yan itace da sauran. Wannan injin yana haɓaka tsabtataccen ruwan 'ya'yan itace kuma yana haɓaka iya tacewa.
Fadowa-Fim Vacuum Evaporator
Wannan rukunin yana maida hankali akan ruwan acai a ƙarƙashin ƙarancin zafin jiki. Ruwan 'ya'yan itace yana gudana ƙasa da bututun tsaye azaman fim na bakin ciki. A ciki, matsa lamba mai matsa lamba yana saukar da wurin tafasa zuwa 65-70 ° C. Jaket ɗin tururi suna zafi da bututu. Sakamakon shine ruwan 'ya'yan itace mai girma tare da launi mai karfi da ƙanshi. Idan aka kwatanta da buɗaɗɗen kwanon rufi, wannan tsarin yana amfani da ƙarancin kuzari kuma yana adana abubuwan gina jiki.
Tube-in-Tube Sterilizer don Acai Puree
Wannan sterilizer yana da bututu masu kama da juna. Turi zai musanya zafi zai sha ruwa da farko sannan yayi amfani da yadda ruwa zai musanya zafi da samfur. Ruwan zafi yana gudana a cikin jaket na waje, yana dumama puree a cikin bututu na ciki. Yana kiyaye 95-110 ° C don 15-30 seconds. Ƙirar tana ɗaukar viscous acai puree ba tare da konewa ba. Bayan dumama, samfurin ya shiga cikin filasha mai sanyaya. Muna amfani da matakin abinci SS316L da sarrafa PID na dijital.
Aseptic Bag-in-Drum Filler
Wannan filler yana sanya haifuwar samfuran acai cikin jakunkuna na aluminium da aka riga aka sanya su a cikin ganguna. Filler yana amfani da allurar tururi + bawuloli aseptic. Load cell yana tabbatar da cikakken cikawa (± 1%). Masu aiki suna lura da komai ta hanyar tabawa HMI. Yana hana hulɗar iska kuma yana tabbatar da rayuwar rayuwar watanni 12 a yanayin zafi.
Karɓar Daji, Daskararre, ko Haɗe-haɗe Acai tare da Karamin Gyara
Tsarin EasyReal na iya aiwatarwa:
● Acai da aka girbe sabodaga gonakin gida
● Daskararre IQF berriesa cikin wuraren fitarwa
● Acai pulp pureedaga masu ba da kayayyaki na ɓangare na uku
● Mixed blendstare da banana, blueberry, ko apple
Musashin kula da 'ya'yan itacedaidaita girman da taurin. Pulpers da tacewa suna daidaita girman raga cikin sauƙi. Don layin foda, muna ba da daban-dabanMatakan evaporation (25-65 Brix)da girman tire mai bushewa.
Ƙarshen samfuran sun haɗa da:
● Tsabtace ruwan 'ya'yan itace a cikin kwalabe na PET
● Acai puree a cikin ganguna aseptic
● Ruwan da aka tattara don samar da B2B
● Daskare-bushewar foda a cikin jaka ko capsules
Muna ginawaMulti-manufa shuke-shukewanda ke canzawa tsakanin ruwan 'ya'yan itace da tsarin puree. Ƙirar ƙira tana ba da damar haɓakawa na gaba don sabbin samfura ko ƙarin ƙarfi.
Cikakken Aiki Mai sarrafa kansa tare da Kulawa na Lokaci na Gaskiya da Sarrafa Abinci
EasyReal ya haɗa aPLC + HMI tsarin kula da wayofadin layin sarrafa acai. Kowane mahimmin mataki - dumama, haifuwa, maida hankali, cikawa - ana bin sa kuma ana sarrafa shi a ainihin lokacin. Masu aiki za su iya daidaita zafin jiki, ƙimar kwarara, da matsa lamba daga allon taɓawa ta tsakiya.
Ƙwararrun mu na HMI yana nuna zane-zane na gani mai gudana, rajistan ayyukan ƙararrawa, masu ƙidayar lokaci, da saƙon kulawa. Tsarin ya ƙunshi:
● Siemens
● Launi tabawa HMIstare da tallafin harsuna da yawa
● Masu kula da zafin jiki na dijital da mitoci masu gudana
● Moduluwar samun nisadon magance matsalar kan layi
● Batch girke-girke memorydon sakamako mai maimaitawa
Tsarin yana adana bayanan tarihi, don haka zaku iya bin diddigin ingancin tsari, amfani da kuzari, da tsaftar hawan keke. Wannan yana inganta yanayin samarwa kuma yana rage lokacin horo ga ma'aikata.
Wannan tsarin sarrafawa yana sa layin samar da acai kumafi aminci, inganci, kuma mai aminci- ko da a cikin babban girma ko 24/7 ayyuka.
Haɗin gwiwa tare da Shanghai EasyReal Machinery Co., Ltd. don Kaddamarwa ko Fadada Aikin Acai naku
Shanghai EasyReal yana da fiye da shekaru 25 na gogewa a cikikayan sarrafa 'ya'yan itace da kayan lambu. Layinmu na sarrafa acai yanzu suna shigaLatin Amurka, Kudu maso Gabashin Asiya, da Turai, samar da shiryayye-barga puree, kwalban ruwan 'ya'yan itace, da high-daraja foda.
Muna bayar da:
● Tsarin injiniya na al'adadon girman shukar ku da nau'in samfurin ku
● Tallafin shigarwa da horoa kan-site ko online
● Kayan kayan gyara da tsare-tsaren kulawadon dogaro na dogon lokaci
● Cibiyar sadarwa ta duniyada injiniyoyi masu magana da Ingilishi
● Zaɓuɓɓukan ƙarfin layi masu sassauƙadaga 500 kg / h zuwa 10 ton / h
Ko kuna saita nakufarko acai samar naúrarkofadada masana'anta da yawa, EasyReal yana ba da mafita waɗanda suka dace da burin ku da kasafin kuɗi. Ƙungiyarmu tana aiki tare da ku tun daga kimantawar albarkatun ƙasa zuwa isar da layin maɓalli.
Tuntube mu a yaudon fara aikin sarrafa acai:
www.easireal.com/contact-us
Imel:sales@easyreal.cn
Za mu taimake ka gina ingantaccen, sassauƙa, kuma shirye-shiryen fitar da kaya.
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