Acai Berry ua kab
Ua kom tiav Acai ua los ntawm cov txiv hmab txiv ntoo tshiab rau cov khoom lag luam-npaj
EasyReal tsim cov kab muaj peev xwm puv rau cov kua txiv hmab txiv ntoo acai, thiab puree. Cov txheej txheem pib nrogtshiab los yog khov berries, thiab tuav txhua theem-sorting, crushing, enzymatic kev kho mob, clarification, evaporation, sterilization, thiab filling.
Acai berries muaj ib tug tuab roj nplua nyeem pulp thiab tuab tawv. Qhov no ua raude-seeding thiab txias pulpingqhov tseem ceeb rau kev tawm los thiab tsw. Pebacai pulping tshuabsiv cov txheej txheem rotor-stator kom tshem tawm cov noob thaum khaws cov khoom noj muaj txiaj ntsig zoo nrog kev sib hloov ua haujlwm ceev 1470 rpm.
Peb muab ob qho tib sibatch thiab tsis tu ncua pasteurizationkev xaiv. Rau puree, cov khoom yog sterilized ntawm 95-110 ° C sivtube-hauv-tube sterilizers. Kua txiv yog clarified los ntawmenzymatic hydrolysisthiab high-speed decanter centrifuges.
Rau hmoov ntau lawm, cov kua txiv mus dhaulub tshuab nqus tsev concentrationua raws lifreeze-drying systems, nrog noo noo tswj hauv qab 5%.
Txhua lub tshuab yog tsim los txo cov pa oxygen thiabkhaws cov anthocyanins- cov ntshav liab qab noj qab nyob zoo hauv acai. Peb kab siv304/316L stainless hlau, ntse CIP tu, thiab tag nrho PLC + HMI automation rau kev nyab xeeb thiab uptime.
Pab Kev Noj Qab Haus Huv Khoom Noj, Dej Haus, thiab Nutraceutical Markets thoob plaws sab av loj
Acai berries feem ntau yog sau nyob rau hauv Brazil thiab thauj khov los yog chilled. Thaum ua tiav, lawv dhau los ua cov khoom xyaw tseem ceeb raudej qab zib noj qab haus huv, smoothie blends, khoom noj khoom haus, cov qauv kev tu tawv nqaij, thiab khov-dried toppings.
EasyReal's acai ua kab suits:
● Haus dej manufacturersua cov kua txiv hmab txiv ntoo ruaj khov los yog kua txiv hmab txiv ntoo
● Ntxiv cov factoriesua kom khov-qhuav acai hmoov rau cov tshuaj ntsiav lossis sachets
● Export hubsxav tau aseptic ntim rau kev xa khoom thoob ntiaj teb
● OEM co-packersyuav tsum tau hloov pauv batch qhov ntau thiab tsawg thiab hloov hom ntawv ceev
● Startups thiab research unitstxhim kho cov khoom noj khoom haus zoo
Koj tuaj yeem nruab cov kab no hauv cov cheeb tsam chaw sov nyob ze ntawm qhov chaw sau qoob loo lossis hauv cov chaw ntim khoom txawv teb chaws. Peb modular layout adapts rau cog loj thiab cov khoom kawg lub hom phiaj. Txawm hais tias koj xav tau 500kg / h lossis 10 tons / h, peb muab cov kev daws teeb meem zoo nrogmuaj zog thoob ntiaj teb kev txhawb nqa tom qab muag.
Tailor Output rau cov khoom hom, ntim hom, thiab Market Channel
Xaiv txoj kab yog nyob ntawm kojkhoom kawgthiabphiaj peev xwm. Nov yog qhov peb qhia peb cov neeg siv khoom:
Rau Acai Juice Bottling (ntshiab los yog huab):
Siv enzymatic clarification, sib cais centrifugal, ces pasteurize thiab kub-sau rau hauv iav los yog PET fwj. Peb pom zoo 1-5 tons / h kab nrogkua txiv pasteurizer + lub raj mis muab tub lim.
Rau Acai Puree (rau B2B cov khoom xyaw siv):
Hla kev qhia meej. Khaws pulp los ntawm coarse lim. Siv tube-hauv-tube sterilizer + aseptic hnab-hauv-nruas muab tub lim. Xaiv los ntawm 500kg / h txog 10 tons / h.
Rau Acai Powder (freeze-dried):
Ntxiv kua txiv concentrator thiab lyophilizer. Khaws noo noo <5%. Siv rau cov tshuaj ntsiav los yog smoothie hmoov. Pom zoo 200-1000 kg / hnub.
Rau Multi-Product Facilities:
Peb qhia aqhia ua ntu zus(ntxuav + pulping) thiabob txoj kev downstream- ib tug rau puree, ib tug rau kua txiv.
Peb kuj pab cov neeg siv khoom xaivhluav taws xob vs. chav cua sov, batch vs. nruam ua, thiab ntim hom (bag-in-box, nruas, sachet, hnab).
Peb cov engineers yuav kawm txog koj cov khoom siv raw, pob nyiaj siv, thiab kev thauj mus los los tsim cov kev daws teeb meem zoo tshaj plaws.
Los ntawm sau qoob mus rau kev ntim khoom lag luam - Tag nrho cov txheej txheem ntws
1.Txais & Sorting
Unload khov los yog chilled acai berries. Tshem tawm impurities thiab txawv teb chaws.
2.Ntxuav & Tshuaj xyuas
Siv npuas ntxhua khaub ncaws + cov menyuam sorting kom tshem tawm cov av thiab mos berries.
3.De-seeding & Pulping
Siv high-speed acai pulper nrog mesh cov ntxaij vab tshaus kom tshem tawm cov tawv nqaij, tshem tawm cov noob thiab tawv nqaij.
4.Enzymatic Treatment (Kua txiv nkaus xwb)
Ntxiv pectinase ntawm 45-50 ° C rau 1-2 teev los rhuav tshem cov phab ntsa ntawm tes.
5.Centrifugal Clarification (Juice nkaus xwb)
Siv decanter cais kua txiv los ntawm coarse hais.
6.Vacuum Evaporation (rau Concentrate los yog hmoov)
Boil tawm dej hauv qab 70 ° C siv cov evaporator ntog.
7.Sterilization
Siv lub raj-hauv-tube lossis phaj sterilizer ntawm 95-110 ° C txhawm rau tua cov kab mob thiab cov enzymes.
8.Sau
Aseptic bag-in-drum, bag-in-box, bottle, or sachet —raws li kev lag luam xav tau.
9.Freeze-Drying (Powder nkaus xwb)
Pub concentrate rau hauv lyophilizer rau sublimation ziab.
10.Ntim & Labeling
Siv tsis siv neeg cartoning, coding, thiab palletizing.
Acai Berry De-seeder & Pulper
Lub tshuab no tshem tawm cov noob thiab tawv tawv los ntawm acai berries. Nws siv lub rotating hniav + perforated nruas. Lub rotor crushes berries maj mam. Pulp dhau los ntawm mesh; noob nyob hauv. Peb kho mesh loj (0.4-0.8 hli) raws li cov khoom xav tau kawg. Piv nrog rau cov txiv hmab txiv ntoo pulpers txheem, peb cov qauv acai tiv thaiv clogging thiab tswj siab yield rau ntom berries.
Enzymatic Treatment Tank nrog Agitator
Lub tank no heats acai kua txiv mus rau 45-50 ° C thiab tuav nws rau 1-2 teev nrog maj mam nplawm. Lub agitator ua kom cov enzymes sib tov sib npaug. Nws siv cov khoom noj-qib jacketed stainless hlau thiab rwb thaiv tsev. EasyReal cov tso tsheb hlau luam suav nrog CIP cov khoom txau thiab cov ntsuas kub. Cov neeg siv khoom tau txais txiaj ntsig los ntawm lub sijhawm ua haujlwm ruaj khov thiab txo kev siv enzyme.
Decanter Centrifuge rau Kua Dej Clarification
Peb kab rov tav decanter siv dual-ceev kev sib hloov los cais cov pulp ntawm kua txiv. Cov kua txiv acai nkag los ntawm cov yeeb nkab pub. Lub nruas spin ntawm 3000-7000 rpm los tsim kom muaj zog G-force (Related to Flowrate). Fine pulp tawm ntawm ib sab; clarified kua txiv rau lwm tus. Lub tshuab no boosts kua txiv clarity thiab txhim kho filterability.
Falling-Film Vacuum Evaporator
Chav tsev no concentrates acai kua txiv nyob rau hauv qis kub. Kua txiv ntws los ntsug hlab li ib zaj duab xis nyias. Sab hauv, lub tshuab nqus tsev siab txo qis kub taw tes rau 65-70 ° C. Cov tsho sov ua kom sov lub raj. Qhov tshwm sim yog cov kua txiv hmab txiv ntoo uas muaj zog nrog cov xim muaj zog thiab aroma. Muab piv rau cov lauj kaub qhib, qhov system no siv lub zog tsawg dua thiab khaws cov khoom noj.
Tube-hauv-Tube Sterilizer rau Acai Puree
Qhov no sterilizer muaj concentric hlab. Chav yuav pauv cov cua sov yuav dej ua ntej thiab tom qab ntawd siv dej los pauv cov khoom cua sov li cas. Cov dej kub ntws hauv lub tsho sab nrauv, ua kom sov cov dej ntshiab hauv cov raj sab hauv. Nws tuav 95-110 ° C rau 15-30 vib nas this. Tus tsim tuav viscous acai puree yam tsis tau hlawv. Tom qab cua sov, cov khoom nkag mus rau lub flash cooler. Peb siv cov zaub mov-qib SS316L thiab digital PID tswj.
Aseptic Hnab-hauv-Nruas Filler
Qhov muab tub lim no tso cov khoom lag luam acai sterilized rau hauv cov hnab yas ua ntej ua kom tsis muaj menyuam hauv cov nruas. Cov muab tub lim siv chav txhaj tshuaj + aseptic li qub. Load cell xyuas kom raug sau (± 1%). Cov neeg ua haujlwm saib xyuas txhua yam ntawm touchscreen HMI. Nws tiv thaiv huab cua tiv thaiv thiab ua kom 12-hli lub txee lub neej ntawm qhov kub thiab txias.
Kov Tsiaj qus, Frozen, lossis Blended Acai nrog kev hloov me me
EasyReal's system tuaj yeem ua tiav:
● Fresh harvested acailos ntawm cov liaj teb hauv zos
● Frozen IQF berriesnyob rau hauv export chaw
● Acai pulp txiv hmab txiv ntoolos ntawm cov neeg muab khoom thib peb
● Sib tov sib xyawnrog txiv tsawb, blueberry, los yog txiv apples
Pebseem tuav txiv hmab txiv ntooadjusts qhov loj thiab hardness. Pulpers thiab lim hloov mesh loj yooj yim. Rau cov kab hmoov, peb muab qhov sib txawvevaporation theem (25-65 Brix)thiab khov-drying tais qhov ntau thiab tsawg.
Cov khoom kawg suav nrog:
● Cov kua txiv hmab txiv ntoo ntshiab hauv PET lub raj mis
● Acai puree hauv aseptic nruas
● Concentrated kua txiv rau B2B muab
● Cov hmoov qhuav qhuav hauv hnab los yog tshuaj ntsiav
Peb tsimntau hom nroj tsuaguas hloov ntawm kua txiv hmab txiv ntoo thiab puree hom. Modular tsim tso cai rau yav tom ntej hloov khoom dua tshiab rau cov khoom tshiab lossis muaj peev xwm ntxiv.
Kev Ua Haujlwm Zoo Tshaj Plaws nrog Kev Tshawb Fawb Txog Lub Sijhawm thiab Kev Tswj Daim Ntawv Qhia
EasyReal integrates aPLC + HMI ntse tswj qhov systemhla ntawm acai ua kab. Txhua theem tseem ceeb - cua sov, ua kom tsis muaj menyuam, ua kom pom tseeb, txhaws - yog taug qab thiab tswj tau raws sijhawm. Cov neeg ua haujlwm tuaj yeem kho qhov kub thiab txias, tus nqi ntws, thiab lub siab los ntawm lub hauv paus kov npo.
Peb lub HMI interface qhia pom cov duab kos duab, tswb lub cav, batch timers, thiab cov lus qhia tu. Qhov system muaj xws li:
● Siemens
● Xim touchscreen HMIsnrog kev txhawb nqa ntau hom lus
● Digital ntsuas kub tswj thiab ntsuas ntsuas
● Chaw taws teeb tswj modulerau kev daws teeb meem online
● Batch daim ntawv qhia ncorau cov txiaj ntsig rov ua tau
Lub kaw lus khaws cov ntaub ntawv keeb kwm, yog li koj tuaj yeem taug qab batch zoo, kev siv lub zog, thiab kev tu lub voj voog. Qhov no txhim kho kev tsim khoom traceability thiab txo lub sijhawm kev cob qhia rau cov neeg ua haujlwm.
Qhov kev tswj hwm no ua rau koj cov kab ntau lawmntau txhim khu kev qha, ua tau zoo, thiab muaj kev nyab xeeb-Txawm tias nyob rau hauv qhov ntim siab lossis 24/7 ua haujlwm.
Koom tes nrog Shanghai EasyReal Machinery Co., Ltd. los nthuav tawm lossis nthuav koj qhov project Acai
Shanghai EasyReal muaj tshaj 25 xyoo ntawm kev paub hauvtxiv hmab txiv ntoo thiab zaub ua khoom siv. Peb acai cov kab ua haujlwm tam sim no tau khiav hauvLatin America, Southeast Asia, thiab Europe, ua cov txee ruaj khov, cov kua txiv hmab txiv ntoo, thiab cov hmoov muaj txiaj ntsig zoo.
Peb muab:
● Kev cai engineering tsimrau koj cov nroj tsuag loj thiab hom khoom
● Kev txhawb nqa thiab kev cob qhiaon-site los yog online
● Cov khoom seem thiab cov phiaj xwm khorau kev ntseeg tau ntev
● Kev pabcuam thoob ntiaj tebthiab engineers hais lus Askiv
● Saj zawg zog kab muaj peev xwm xaivLos ntawm 500 kg / h mus rau 10 tons / h
Seb koj tab tom teeb tsa kojthawj acai ntau lawm unitlos yogexpanding ib tug ntau yam khoom Hoobkas, EasyReal muab cov kev daws teeb meem uas phim koj lub hom phiaj thiab pob nyiaj siv. Peb pab neeg ua haujlwm ze nrog koj los ntawm kev ntsuam xyuas cov khoom raw mus rau turnkey kab xa khoom.
Tiv tauj peb hnub nopib koj qhov project acai ua:
www.easireal.com/contact-us
Email:sales@easyreal.cn
Peb yuav pab koj tsim kom muaj txiaj ntsig, hloov tau, thiab xa tawm-npaj kab.
Cov khoom qeb
