Acai Berry Processing Line
Malizitsani Kukonza kwa Acai kuchokera ku Zipatso Zatsopano kupita ku Zogulitsa Zokonzeka Kumsika
EasyReal imapanga mizere yokwanira yamadzi a mabulosi a acai, ndi puree. Njirayi imayamba ndizipatso zatsopano kapena zowuma, ndikuwongolera gawo lililonse -kusanja, kuphwanya, chithandizo cha enzymatic, kuwunikira, kutuluka kwa nthunzi, kutsekereza, ndi kudzaza.
Zipatso za Acai zimakhala ndi mafuta ochulukirapo komanso zikopa zakuda. Izi zimapangitsade-seeding ndi ozizira pulpingzofunika kwa zokolola ndi kukoma. Zathumakina opangira ma acaigwiritsani ntchito makina olondola a rotor-stator kuchotsa njere ndikusunga zamkati zokhala ndi michere ndi liwiro lozungulira 1470 rpm.
Timapereka zonse ziwiribatch ndi pasteurization mosalekezazosankha. Kwa puree, mankhwalawa amawunikidwa pa 95-110 ° C pogwiritsa ntchitomachubu-mu-chubu zolera. Madzi amafotokozedwa ndienzymatic hydrolysisndi ma centrifuges othamanga kwambiri.
Popanga ufa, madziwo amadutsavacuum concentrationotsatidwa ndimachitidwe owumitsa aumitsa, ndi chinyezi cholamulidwa ndi 5%.
Machitidwe onse adapangidwa kuti achepetse kutulutsa mpweya komansokusunga anthocyanins-zinthu zofiirira zofiirira zakuda mu acai. Njira yathu imagwiritsidwa ntchito304/316L chitsulo chosapanga dzimbiri, kuyeretsa kwanzeru kwa CIP, ndi makina athunthu a PLC+HMI kuti atetezeke komanso nthawi yake.
Kupereka Zaumoyo Zaumoyo, Zakumwa, ndi Msika Wazakudya Zopatsa thanzi M'makontinenti Onse
Zipatso za Acai nthawi zambiri zimakololedwa ku Brazil ndipo zimatengedwa zitazizira kapena kuzizira. Akakonzedwa, amakhala zinthu zofunika kwambirizakumwa zoziziritsa kukhosi, zosakaniza za smoothie, zakudya zopatsa thanzi, zokometsera khungu, ndi zopaka zouma zowumitsidwa.
EasyReal's acai processing mzere suti:
● Opanga zakumwakupanga majusi osakhazikika pa shelufu kapena osakaniza madzi
● Mafakitole owonjezerakupanga ufa wa acai wowumitsidwa wa makapisozi kapena matumba
● Export hubsikufunika mapaketi a aseptic kuti atumizidwe kumayiko ena
● OEM co-packerszomwe zimafuna kukula kwa batch ndikusintha mwachangu
● Magawo oyambira ndi kafukufukukupanga zakudya zogwira ntchito
Mukhoza kukhazikitsa mzerewu m'madera otentha pafupi ndi malo okolola kapena kumalo osungiramo zinthu zakunja. Maonekedwe athu a modular amagwirizana ndi kukula kwa mbewu komanso zomwe timakonda. Kaya mukufuna 500kg/h kapena matani 10/h, timapereka njira yotsika mtengo ndithandizo lamphamvu padziko lonse lapansi pambuyo pa malonda.
Tailor Output to Product Type, Packaging Format, ndi Market Channel
Kusankha mzere woyenera zimadalira wanumapeto mankhwalandichandamale mphamvu. Umu ndi momwe timawongolera makasitomala athu:
Kwa Acai Juice Bottling (yoyera kapena yamtambo):
Gwiritsani ntchito kumveketsa kwa enzymatic, kupatukana kwapakati, kenako pasteurize ndikudzaza magalasi kapena mabotolo a PET. Tikupangira mzere wa 1-5 matani / h ndimadzi pasteurizer + botolo filler.
Kwa Acai Puree (yogwiritsa ntchito B2B):
Dumphani kufotokoza. Sungani zamkati kudzera muzosefera zolimba. Gwiritsani ntchito chubu-in-chubu sterilizer + aseptic bag-in-drum filler. Sankhani kuchokera pa 500kg/h mpaka matani 10/h.
Kwa Acai Powder (wowumitsidwa):
Onjezerani madzi concentrator ndi lyophilizer. Sungani chinyezi <5%. Gwiritsani ntchito makapisozi kapena ufa wa smoothie. Ndibwino kuti mutenge 200-1000 kg / tsiku.
Zazinthu Zambiri:
Timapereka malingaliro agawo lakumtunda(kuchapa + kukoka) ndinjira ziwiri zopita pansiWina wa puree, wina wa juwisi.
Timathandizanso makasitomala kusankhamagetsi motsutsana ndi kutentha kwa nthunzi, mtanda vs. mosalekeza processing, ndi mtundu wa chidebe (chikwama-m'bokosi, ng'oma, sachet, thumba).
Mainjiniya athu aphunzira zinthu zanu zopangira, bajeti, ndi zida kuti apange yankho lothandiza kwambiri.
Kuchokera Kukolola mpaka Kuyika Zamalonda - Kuyenda Kwaukadaulo Kwathunthu
1.Kulandila & Kusanja
Tsitsani zipatso za acai zowumitsidwa kapena zozizira. Chotsani zonyansa ndi zachilendo.
2.Kuchapa & Kuyendera
Gwiritsani ntchito kusanja washer + wodzigudubuza kuchotsa nthaka ndi zipatso zofewa.
3.De-seeding & Pulping
Gwiritsani ntchito ma acai pulper othamanga kwambiri okhala ndi zowonetsera mauna kuti muchotse zamkati, kuchotsa njere ndi zikopa.
4.Chithandizo cha Enzymatic (Msuzi Wokha)
Onjezani pectinase pa 45-50 ° C kwa maola 1-2 kuti mugwetse makoma a cell.
5.Kufotokozera kwa Centrifugal (Madzimadzi Okha)
Gwiritsani ntchito decanter kuti mulekanitse madzi ndi tinthu tating'onoting'ono.
6.Vacuum Evaporation (kwa Concentrate kapena Ufa)
Wiritsani madzi osakwana 70 ° C pogwiritsa ntchito evaporator yamafilimu akugwa.
7.Kutseketsa
Gwiritsani ntchito chubu-mu-chubu kapena sterilizer mbale pa 95-110 ° C kupha majeremusi ndi michere.
8.Kudzaza
Aseptic bag-in-drum, thumba-in-box, botolo, kapena sachet-kutengera zosowa zamsika.
9.Kuwumitsa-Kuwumitsa (Ufa Wokha)
Dyetsani kwambiri mu lyophilizer kwa sublimation kuyanika.
10.Kupaka & Kulemba zilembo
Gwiritsani ntchito katoni, kukopera, ndi palletizing.
Acai Berry De-seeder & Pulper
Makinawa amachotsa njere ndi zikopa zolimba ku zipatso za acai. Imagwiritsa ntchito ng'oma yozungulira + yobowoleza. Rotor imaphwanya zipatso pang'onopang'ono. Zamkati zimadutsa mu mauna; mbewu kukhala mkati. Timasintha kukula kwa mauna (0.4-0.8 mm) kutengera zosowa zomaliza. Poyerekeza ndi ma pulpers wamba a zipatso, mtundu wathu wa acai umakana kutsekeka ndikusunga zokolola zambiri za zipatso zowuma.
Tanki Yochizira Enzymatic yokhala ndi Agitator
Tanki iyi imatenthetsa madzi a acai mpaka 45-50 ° C ndikuisunga kwa maola 1-2 ndikuyambitsa pang'ono. Agitator amaonetsetsa kuti ma enzymes amasakanikirana mofanana. Amagwiritsa ntchito chitsulo chosapanga dzimbiri chosapanga dzimbiri komanso chitsulo chosapanga dzimbiri. Matanki a EasyReal akuphatikiza mipira yopopera ya CIP ndi masensa a temp. Makasitomala amapindula ndi nthawi yokhazikika komanso kuchepa kwa ma enzyme.
Decanter Centrifuge for Juice Clarification
Decanter yathu yopingasa imagwiritsa ntchito kuzungulira kwapawiri kuti ilekanitse zamkati ndi madzi. Madzi a acai amalowa kudzera mupaipi ya chakudya. Ng'oma imazungulira 3000-7000 rpm kuti ipange mphamvu yamphamvu ya G (Yogwirizana ndi Flowrate). Zamkati zabwino zimatuluka mbali imodzi; analongosola madzi ena. Makinawa amathandizira kumveketsa kwamadzi ndikuwongolera kusefa.
Kugwa-Film Vacuum Evaporator
Chigawochi chimayika madzi a acai pansi pa kutentha kochepa. Madzi amayenda pansi machubu ofukula ngati filimu yopyapyala. Mkati mwake, mphamvu ya vacuum imachepetsa kuwira mpaka 65-70 ° C. Zovala za nthunzi zimatenthetsa machubu. Chotsatira chake ndi madzi apamwamba kwambiri okhala ndi mtundu wamphamvu ndi fungo. Poyerekeza ndi mapoto otseguka, dongosololi limagwiritsa ntchito mphamvu zochepa ndikusunga zakudya.
Tube-in-Tube Sterilizer ya Acai Puree
Cholera ichi chili ndi machubu okhazikika. Nthunzi idzasinthana kutentha idzathirira madzi poyamba ndiyeno gwiritsani ntchito momwe madzi asinthira kutentha ndi mankhwala. Madzi otentha amayenda mu jekete lakunja, kutenthetsa puree mkati mwa chubu chamkati. Imasunga 95-110 ° C kwa masekondi 15-30. Chojambulacho chimagwira viscous acai puree popanda kuwotcha. Pambuyo pa kutentha, mankhwalawa amalowa mu ozizira ozizira. Timagwiritsa ntchito SS316L yazakudya komanso kuwongolera kwa digito PID.
Aseptic Bag-in-Drum Filler
Chodzaza ichi chimayika zinthu za acai zosawilitsidwa m'matumba a aluminiyamu osabala bwino mkati mwa ng'oma. Chojambuliracho chimagwiritsa ntchito jakisoni wa nthunzi + ma valve aseptic. Selo yonyamula imatsimikizira kudzazidwa kolondola (± 1%). Othandizira amawunika chilichonse kudzera pa HMI yojambula. Imalepheretsa kukhudzana ndi mpweya ndikuonetsetsa kuti alumali ya miyezi 12 pa kutentha kozungulira.
Gwirani Acai Wakutchire, Wozizira, kapena Wosakanizidwa Ndi Kusintha Kochepa
Makina a EasyReal amatha kukonza:
● Acai wokololedwa mwatsopanokuchokera kumafamu am'deralo
● Zipatso za IQF zoziziram'malo otumiza kunja
● Acai pulp pureekuchokera kwa ogulitsa chipani chachitatu
● Zosakaniza zosiyanasiyanandi nthochi, mabulosi abulu, kapena apulo
Zathuzipatso akugwira gawoamasintha kukula ndi kuuma. Ma Pulpers ndi zosefera zimasintha kukula kwa mauna mosavuta. Kwa mizere ya ufa, timapereka zosiyanamilingo ya evaporation (25–65 Brix)ndi kukula kwa thireyi kuzizira.
Zomaliza zikuphatikiza:
● Chotsani madzi m'mabotolo a PET
● Acai puree mu ng'oma za aseptic
● Madzi okhazikika a B2B
● Ufa wowuma mufiriji m'matumba kapena makapisozi
Timamangazomera zamitundu yambirizomwe zimasintha pakati pa juisi ndi mawonekedwe a puree. Mapangidwe a modular amalola kukweza kwamtsogolo kwa zinthu zatsopano kapena mphamvu zowonjezera.
Kugwiritsa Ntchito Mokwanira Mokwanira Ndi Kuwunika Nthawi Yeniyeni ndi Kuwongolera Maphikidwe
EasyReal ikuphatikiza aPLC + HMI smart control systemkudutsa mzere wokonza acai. Gawo lirilonse lofunika—kutenthetsa, kutsekereza, kuika maganizo, kudzaza—amatsatiridwa ndi kulamulidwa munthawi yeniyeni. Othandizira amatha kusintha kutentha, kuthamanga, komanso kuthamanga kuchokera pakompyuta yapakati.
Mawonekedwe athu a HMI amawonetsa zojambula zowoneka bwino, zipika za ma alarm, zowerengera nthawi ya batch, komanso zowongolera. Dongosololi limaphatikizapo:
● Siemens
● Ma HMI amtundu wa touchscreenndi chithandizo cha zinenero zambiri
● Zowongolera kutentha kwa digito ndi ma flow meters
● Module yofikira kutalikwa kuthetsa mavuto pa intaneti
● Batch recipe memoryzotsatira zobwerezedwa
Dongosolo limasunga mbiri yakale, kuti mutha kutsata mtundu wa batch, kugwiritsa ntchito mphamvu, komanso kuyeretsa. Izi zimathandizira kutsata njira zopangira ndikuchepetsa nthawi yophunzitsira antchito.
Dongosolo lowongolerali limapanga mzere wanu wopanga acaiodalirika, ogwira mtima, komanso otetezeka- ngakhale pakuchita zazikulu kapena 24/7.
Gwirizanani ndi Shanghai EasyReal Machinery Co., Ltd. Kukhazikitsa kapena Kukulitsa Ntchito Yanu ya Acai
Shanghai EasyReal ili ndi zaka zopitilira 25zida zopangira zipatso ndi masamba. Mizere yathu yopangira acai tsopano ikuyendaLatin America, Southeast Asia, ndi Europe, kupanga puree wokhazikika, madzi a m'botolo, ndi ufa wamtengo wapatali.
Timapereka:
● Custom engineering designkwa kukula kwanu kwa mbewu ndi mtundu wazinthu
● Thandizo loyika ndi maphunziropa intaneti kapena pa intaneti
● Zida zosinthira ndi mapulani okonzakwa kudalirika kwa nthawi yayitali
● Global service networkndi mainjiniya olankhula Chingerezi
● Zosankha zamtundu wosinthikakuchokera 500 kg/h mpaka matani 10/h
Kaya mukukhazikitsa zanugawo loyamba la kupanga acaikapenakukulitsa fakitale yopangira zinthu zambiri, EasyReal imapereka mayankho omwe amagwirizana ndi zolinga zanu ndi bajeti. Gulu lathu limagwira ntchito limodzi ndi inu kuyambira pakuwunika kwazinthu zopangira mpaka pakubweretsa makiyi.
Lumikizanani nafe lerokuti muyambe ntchito yanu yokonza acai:
www.easireal.com/contact-us
Imelo:sales@easyreal.cn
Tikuthandizani kupanga mzere wogwira mtima, wosinthika, komanso wokonzeka kutumiza kunja.
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