Umurongo wo gutunganya Acai Berry
Gutunganya Acai Byuzuye Biturutse Mubitoshye bishya kugeza kubicuruzwa-Biteguye
EasyReal yubaka imirongo yuzuye yumutobe wa acai, na pure. Inzira itangiranaimbuto nziza cyangwa ikonje, kandi ikora buri cyiciro -gutondeka, kumenagura, kuvura enzymatique, gusobanura, guhumeka, guhagarika, no kuzuza.
Imbuto za Acai zirimo amavuta yuzuye amavuta menshi hamwe nimpu zibyibushye. Ibi bitumade-imbuto no gukonjeshangombwa kugirango umusaruro n'ibiryohe. Iwacuimashini ya acaikoresha sisitemu ya rotor-stator kugirango ukureho imbuto mugihe uzigama intungamubiri zikungahaye ku ntungamubiri zifite umuvuduko wo gukora 1470 rpm.
Turatanga byombiicyiciro hamwe na pasteurisation ikomezaamahitamo. Kuri puree, ibicuruzwa biva muri 95-110 ° C ukoreshejetube-in-tube sterilizers. Umutobe urasobanurwa nezahydrolysis enzymatiquena yihuta yihuta ya centrifuges.
Kubyara ifu, umutobe uranyuramoicyuhohakurikirahosisitemu yo gukama, hamwe nubushuhe bugenzurwa munsi ya 5%.
Sisitemu zose zagenewe kugabanya umwuka wa ogisijeni kandibika anthocyanine- ibara ryijimye ryijimye ryijimye muri acai. Umurongo wacu ukoresha304 / 316L ibyuma bitagira umwanda, ubwenge bwa CIP isuku, hamwe na PLC + HMI yuzuye kubwumutekano nigihe cyo hejuru.
Gukorera ibiryo byubuzima, ibinyobwa, nisoko ryintungamubiri hirya no hino kumugabane
Imbuto za Acai zisarurwa cyane muri Berezile hanyuma zigatwarwa zikonje cyangwa zikonje. Iyo bimaze gutunganywa, bihinduka ibintu byingenzi kuriibinyobwa byubuzima, ivanga rya silie, inyongera zimirire, amata yita kuruhu, hamwe nudupapuro twumye.
EasyReal's acai itunganya umurongo:
● Abakora ibinyobwakubyara umutobe uhamye cyangwa umutobe uvanze
● Ongera ingandagukora ifu ya acai yumye ya capsules cyangwa amasaketi
● Kohereza ibicuruzwa hanzeukeneye gupakira aseptic kubyoherezwa mpuzamahanga
● Abaterankunga ba OEMbisaba ibyiciro byoroshye kandi bigahinduka vuba
● Gutangiza hamwe nubushakashatsiguteza imbere ibiribwa bikora
Urashobora gushiraho uyu murongo mukarere gashyuha hafi yikibanza cyo gusarura cyangwa mumahanga asubiramo. Imiterere yacu ya modular ihuza nubunini bwibiti hamwe nibicuruzwa byanyuma. Waba ukeneye 500kg / h cyangwa toni 10 / h, turatanga igisubizo cyiza-hamweinkunga ikomeye kwisi nyuma yo kugurisha.
Umudozi Ibisohoka muburyo bwibicuruzwa, Imiterere yo gupakira, hamwe numuyoboro wisoko
Guhitamo umurongo ukwiye biterwa nuwaweibicuruzwa byanyumanaubushobozi bwintego. Dore uko tuyobora abakiriya bacu:
Kubicupa ry'umutobe wa Acai (bisobanutse cyangwa bicu):
Koresha ibisobanuro bya enzymatique, gutandukanya centrifugal, hanyuma pasteurize hanyuma ushushe-wuzuze ibirahuri cyangwa amacupa ya PET. Turasaba umurongo wa toni 1-5 / h hamwe naumutobe pasteurizer + wuzuza icupa.
Kuri Acai Puree (kubikoresha B2B ikoreshwa):
Hunga ibisobanuro. Komeza pulp unyuze muyungurura. Koresha tube-in-tube sterilizer + aseptic umufuka-wuzuza ingoma. Hitamo kuva 500kg / h kugeza kuri toni 10 / h.
Ifu ya Acai (gukonjesha-yumye):
Ongeramo umutobe wumutobe na lyophilizer. Komeza ubushuhe <5%. Koresha kuri capsules cyangwa ifu ya silie. Saba kg 200-1000 kg / kumunsi.
Kubikoresho byinshi-bicuruzwa:
Turasaba abasangiye igice cyo hejuru(gukaraba + guswera) nainzira ebyiri zo hepfo- umwe kuri pure, imwe kumitobe.
Dufasha kandi abakiriya guhitamoamashanyarazi n'amashyuza, icyiciro hamwe no gukomeza gutunganya, n'ubwoko bwa kontineri (igikapu-mu-gasanduku, ingoma, isakoshi, umufuka).
Ba injeniyeri bacu baziga ibikoresho byawe bibisi, bije, hamwe nibikoresho kugirango bategure igisubizo cyiza.
Kuva Mubisarurwa kugeza mububiko bwubucuruzi - Byuzuye tekinike
1.Kwakira & Gutondeka
Kuramo imbuto za acai zikonje cyangwa zikonje. Kuraho umwanda nibintu byamahanga.
2.Gukaraba & Kugenzura
Koresha bubble washer + roller itondekanya kugirango ukureho ubutaka n'imbuto zoroshye.
3.Gutera imbuto & Gusunika
Koresha umuvuduko mwinshi wa acai pulper hamwe na mesh ya ecran kugirango ukuremo pulp, ukureho imbuto nimpu.
4.Kuvura Enzymatique (Umutobe gusa)
Ongeramo pectinase kuri 45-50 ° C mumasaha 1-2 kugirango usenye inkuta za selile.
5.Ibisobanuro bya Centrifugal (Umutobe gusa)
Koresha decanter kugirango utandukanye umutobe nuduce duto.
6.Imyuka ya Vacuum (kuri Concentrate cyangwa Ifu)
Guteka amazi munsi ya 70 ° C ukoresheje moteri ya firime.
7.Kurimbuka
Koresha tube-in-tube cyangwa plate sterilizer kuri 95-110 ° C kugirango wice mikorobe na enzymes.
8.Kuzuza
Aseptic igikapu-mu-ingoma, igikapu-mu-gasanduku, icupa, cyangwa isaketi-ukurikije ibikenewe ku isoko.
9.Gukonjesha-Kuma (Ifu Yonyine)
Kugaburira kwibanda muri lyophilizer kugirango yumishe sublimation.
10.Gupakira & Ikirango
Koresha amakarito yikora, code, na palletizing.
Acai Berry De-imbuto & Pulper
Iyi mashini ikuraho imbuto nimpu zikomeye kurubuto rwa acai. Ikoresha icyuma kizunguruka + ingoma isobekeranye. Rotor isya imbuto zoroheje. Pulp inyura mesh; imbuto ziguma imbere. Duteganya ubunini bwa mesh (0.4–0.8 mm) dukurikije ibicuruzwa byanyuma. Ugereranije nimbuto zisanzwe zimbuto, moderi yacu ya acai irwanya gufunga kandi ikomeza umusaruro mwinshi kubuto bwimbuto.
Enzymatic Treatment Tank hamwe na Agitator
Iki kigega gishyushya umutobe wa acai kugeza kuri 45-50 ° C kandi ukagifata amasaha 1-2 hamwe no gukurura neza. Agitator yemeza ko enzymes zivanze neza. Ikoresha ibiryo byo mu rwego rwa jacketi ibyuma bidafite ingese. Ibigega bya EasyReal birimo imipira ya CIP spray hamwe na sensor ya temp. Abakiriya bungukirwa nigihe gihamye cyo kugaruka no kugabanya ikoreshwa rya enzyme.
Decanter Centrifuge yo gusobanura umutobe
Dekanteri yacu itambitse ikoresha kuzunguruka-byihuta kugirango itandukane umutobe n'umutobe. Umutobe wa acai winjira mu muyoboro wo kugaburira. Ingoma izunguruka 3000-7000 rpm kugirango ikore G-imbaraga zikomeye (Bifitanye isano na Flowrate). Impapuro nziza zisohoka kuruhande rumwe; umutobe usobanutse undi. Iyi mashini izamura umutobe usobanutse kandi itezimbere.
Kugwa-Filime Vacuum Evaporator
Iki gice cyibanda ku mutobe wa acai munsi yubushyuhe buke. Umutobe utemba uhagaze neza nka firime yoroheje. Imbere, umuvuduko wa vacuum ugabanya ingingo zitetse kugeza kuri 65-70 ° C. Amakoti ya parike ashyushya imiyoboro. Igisubizo ni umutobe mwinshi cyane ufite ibara ryinshi nimpumuro nziza. Ugereranije no gufungura ibyombo, iyi sisitemu ikoresha imbaraga nke kandi ikabika intungamubiri.
Tube-in-Tube Sterilizer ya Acai Puree
Iyi sterilizer ifite tebes yibanze. Imashini izahana ubushyuhe izabanza amazi hanyuma ikoreshe uburyo amazi yo guhana ubushyuhe nibicuruzwa. Amazi ashyushye atemba mu ikoti ryo hanze, ashyushya pure imbere mu muyoboro w'imbere. Ikomeza 95-110 ° C kumasegonda 15-30. Igishushanyo gikora viscous acai puree idatwitse. Nyuma yo gushyushya, ibicuruzwa byinjira muri flash cooler. Dukoresha ibiryo-byo mu rwego rwa SS316L hamwe na digitale ya PID.
Aseptic Umufuka-mu-Ingoma
Uyu wuzuza ashyira ibicuruzwa bya acai sterisile mumifuka ya aluminiyumu mbere yingoma imbere yingoma. Uzuza akoresha inshinge ya parike + aseptic. Uturemangingo twikoreza twuzuza neza (± 1%). Abakoresha bakurikirana ibintu byose binyuze kuri ecran ya HMI. Irinda guhura kwikirere kandi itanga ubuzima bwamezi 12 yubushyuhe bwibidukikije.
Koresha Ishyamba, Ikonje, cyangwa Ivanze Acai hamwe noguhindura bike
Sisitemu ya EasyReal irashobora gutunganya:
● Acai yasaruwe nezakuva mu mirima yaho
● Imbuto za IQF zikonjemu bicuruzwa byoherezwa mu mahanga
● Acai pulp pureeuhereye kubandi-batanga isoko
● Imvange ivanzehamwe n'ibitoki, ubururu, cyangwa pome
Iwacuigice cyo gufata imbutoihindura ubunini n'ubukomere. Pulpers na filteri ihuza ingano ya mesh byoroshye. Kumurongo wifu, dutanga bitandukanyeurwego rwo guhumeka (Brix 25-65)no gukonjesha-gukanika ingano ya tray.
Ibicuruzwa byanyuma birimo:
● Umutobe usukuye mumacupa ya PET
● Acai puree mu ngoma ya aseptic
● Umutobe wibanze kugirango B2B itange
● Ifu yumye yumye mumifuka cyangwa capsules
Turubakaibimera byinshiibyo bihindura hagati yumutobe nuburyo bwa pureti. Igishushanyo mbonera cyemerera kuzamura ibicuruzwa bishya cyangwa ubushobozi bwinyongera.
Gukora Byuzuye Byuzuye hamwe na Real-Time Gukurikirana no kugenzura resept
EasyReal ihuza aSisitemu yo kugenzura ubwenge ya PLC + HMIhakurya y'umurongo wo gutunganya acai. Buri cyiciro cyingenzi - gushyushya, guhagarika, kwibanda, kuzuza - birakurikiranwa kandi bigenzurwa mugihe nyacyo. Abakoresha barashobora guhindura ubushyuhe, umuvuduko, nigitutu kiva muri ecran yo hagati.
Imigaragarire yacu ya HMI yerekana igishushanyo mbonera cyerekana amashusho, ibiti byo gutabaza, igihe cyateganijwe, hamwe nibisabwa. Sisitemu ikubiyemo:
● Siemens
● Ibara ryerekana amabara HMIshamwe n'indimi nyinshi
● Kugenzura ubushyuhe bwa digitale na metero zitemba
● Module yinjira kurekubibazo byo kumurongo
● Batch resept yibukakubisubizo bisubirwamo
Sisitemu ibika amakuru yamateka, kuburyo ushobora gukurikirana ubwiza bwicyiciro, imikoreshereze yingufu, hamwe nisuku. Ibi bitezimbere umusaruro ukurikirana kandi bigabanya igihe cyamahugurwa kubakozi.
Sisitemu yo kugenzura ikora umurongo wa acaikurushaho kwizerwa, gukora neza, n'umutekano- ndetse no mubikorwa byinshi cyangwa 24/7 ibikorwa.
Umufatanyabikorwa hamwe na Shanghai EasyReal Machinery Co., Ltd gutangiza cyangwa kwagura umushinga wawe Acai
Shanghai EasyReal ifite uburambe bwimyaka irenga 25 muriibikoresho byo gutunganya imbuto n'imboga. Imirongo yacu yo gutunganya acai ubu irimo gukoraAmerika y'Epfo, Aziya y'Amajyepfo y'Uburasirazuba, n'Uburayi, kubyara isafuriya itajegajega, umutobe wamacupa, nifu yingirakamaro.
Turatanga:
● Igishushanyo mbonerakubunini bwibihingwa nubwoko bwibicuruzwa
● Inkunga yo gushiraho no guhugurakurubuga cyangwa kumurongo
● Ibice bisigara hamwe na gahunda yo kubungabungakubwigihe kirekire
● Umuyoboro wa serivisi ku isin'abashakashatsi bavuga icyongereza
● Amahitamo yubushobozi bworoshyekuva kuri 500 kg / h kugeza kuri toni 10 / h
Niba urimo gushiraho ibyaweuruganda rwa mbere rwa acaicyangwakwagura uruganda rwibicuruzwa byinshi, EasyReal itanga ibisubizo bihuye n'intego zawe na bije yawe. Itsinda ryacu rikorana cyane nawe uhereye kubikoresho fatizo kugeza kumurongo woherejwe.
Twandikire uyu munsigutangira umushinga wawe wo gutunganya acai:
www.easireal.com/ibiganiro-us
Imeri:sales@easyreal.cn
Tuzagufasha kubaka umurongo unoze, woroshye, kandi wohereza ibicuruzwa hanze.
Ibyiciro byibicuruzwa
