Acai Berry Processing Line
Pedzisa Acai Kugadziridza kubva Fresh Berries kuenda Kumusika-Yakagadzirira Zvigadzirwa
EasyReal inovaka mitsara yakazara-yakazara yeacai berry muto, uye puree. Maitiro anotanga nemichero mitsva kana yakaoma, uye inobata nhanho imwe neimwe—kuronga, kupwanya, kurapa enzymatic, kujekesa, kubuda kwemhepo, sterilization, uye kuzadza.
Acai berries ane gobvu-akapfuma mafuta pulp uye matehwe akakora. Izvi zvinoitade-seeding uye kutonhora pulpingzvakakosha pagoho uye kuravira. Yeduacai pulping machinesshandisa chaiyo rotor-stator masisitimu kuti ubvise mhodzi uchichengetedza chikafu-chakapfuma pulp nekutenderera kushanda kumhanya 1470 rpm.
Tinopa zvosebatch uye kuenderera mberi pasteurizationzvisarudzo. Kune puree, chigadzirwa chinoitwa sterilized pa 95-110 ° C uchishandisachubhu-in-tube sterilizers. Muto unojekeswa naenzymatic hydrolysisuye high-speed decanter centrifuges.
Pakugadzirwa kwehupfu, muto unopindavacuum concentrationichiteverwa nefreeze-drying systems, nehunyoro hunodzorwa pasi pe5%.
Masisitimu ese akagadzirirwa kuderedza kuratidzwa kweokisijeni uyekuchengetedza anthocyanins-iyo yakasviba yepepuru ine hutano makomisheni muacai. Mutsara wedu unoshandisa304/316L simbi isina tsvina, smart CIP kuchenesa, uye yakazara PLC+HMI otomatiki yekuchengetedza uye nguva.
Kushandira Hutano Chikafu, Chinwiwa, uye Nutraceutical Marike Mumakondinendi
Acai berries anonyanya kuchekwa muBrazil uye anotakurwa akaomeswa nechando kana kutonhora. Kana yangogadziriswa, inova zvinhu zvakakosha zvezvinwiwa zvehutano, musanganiswa wesmoothie, zvekudya zvinowedzera, mafomu ekuchengetedza ganda, uye matopu akaomeswa nechando.
EasyReal's acai yekugadzirisa mutsara masutu:
● Vagadziri vezvinwiwakugadzira sherufu-yakagadzikana muto kana muto musanganiswa
● Wedzero mafekitarikugadzira chando-yakaomeswa acai poda yemacapsules kana sachets
● Export hubsinoda aseptic packaging yekutumira kune dzimwe nyika
● OEM co-packersinoda kuchinjika batch saizi uye nekukurumidza fomati shanduko
● Kutanga uye zvikamu zvekutsvagisakugadzira zvigadzirwa zvekudya zvinoshanda
Unogona kuisa mutsetse uyu munzvimbo dzinopisa dziri pedyo nenzvimbo inokohwewa kana kuti mhiri kwemakungwa zvirimwa zvekurongedza zvakare. Yedu modular dhizaini inoenderana nekukura kwechirimwa uye yekupedzisira chigadzirwa chinangwa. Kunyangwe uchida 500kg/h kana matani gumi/h, tinopa mhinduro inodhura neyakasimba pasi rose mushure mekutengesa rutsigiro.
Tailor Output kune Chigadzirwa Type, Packaging Format, uye Market Channel
Kusarudza mutsara wakakodzera zvinoenderana newakokuguma chigadzirwauyechinangwa chekugona. Heano maitiro atinotungamira vatengi vedu:
YeAcai Juice Bottling (yakajeka kana makore):
Shandisa enzymatic kujekesa, kupatsanurwa kwecentrifugal, wobva waisa pasteurize uye kupisa-kuzadza mugirazi kana mabhodhoro ePET. Tinokurudzira 1–5 tons/h line nejuice pasteurizer + bhodhoro filler.
YeAcai Puree (yeB2B ingredient kushandiswa):
Svetuka kujekesa. Chengetedza pulp kuburikidza nemasefa akakora. Shandisa chubhu-mu-tube sterilizer + aseptic bag-in-drum filler. Sarudza kubva pa500kg/h kusvika pa10 tons/h.
YeAcai Powder (yakaomeswa nechando):
Wedzera juice concentrator uye lyophilizer. Chengetedza unyoro <5%. Shandisa capsules kana smoothie powders. Inokurudzira 200-1000 kg / zuva.
Kune Multi-Product Facilities:
Tinokurudzira ayakagoverwa kumusoro kwerwizi(kuwacha + kupuruzira) uyenzira mbiri dzezasi-imwe ye puree, imwe yemuto.
Isu tinobatsirawo vatengi kusarudzamagetsi vs, batch vs. kuenderera mberi kugadzirisa, uye mhando yemudziyo (bhegi-mu-bhokisi, dhiramu, sachet, pouch).
Mainjiniya edu anozodzidza yako mbishi zvinhu, bhajeti, uye Logistics kugadzira iyo inonyanya kushanda mhinduro.
Kubva Kukohwa kusvika Kutengesa Packaging - Yakazara Tekinoroji Flow
1.Kugamuchira & Kuronga
Bvisa mabriji eacai akaomeswa nechando. Bvisai tsvina nezvimwe zvinhu.
2.Washing & Inspection
Shandisa bubble washer + roller kurongedza kuti ubvise ivhu uye mabriji akapfava.
3.De-seeding & Pulping
Shandisa high-speed acai pulper ine mesh skrini kubvisa pulp, kubvisa mhodzi nematehwe.
4.Enzymatic Treatment (Muto Chete)
Wedzera pectinase pa45-50 ° C kwemaawa 1-2 kuti uparadze masvingo emasero.
5.Centrifugal Clarification (Muto Chete)
Shandisa decanter kuparadzanisa muto kubva kune yakakora zvimedu.
6.Vacuum Evaporation (yeConcentrate kana Powder)
Bisha mvura iri pasi pe70°C uchishandisa inodonha-firimu evaporator.
7.Sterilization
Shandisa chubhu-mu-chubhu kana sterilizer yeplate pa95–110°C kuuraya utachiona nemaenzayimu.
8.Kuzadza
Aseptic bhegi-mu-drum, bhegi-mu-bhokisi, bhodhoro, kana sachet-zvinoenderana nezvido zvemusika.
9.Kuomesa-Kuomesa (Upfu Chete)
Dyisa simbisa mu lyophilizer yekuomesa sublimation.
10.Packaging & Labeling
Shandisa otomatiki katuni, kukodha, uye palletizing.
Acai Berry De-seeder & Pulper
Muchina uyu unobvisa mhodzi nematehwe akaomarara kubva muacai berries. Inoshandisa blade inotenderera + perforated drum. Iyo rotor inopwanya ma berries zvinyoro. Pulp inopfuura nemumambure; mhodzi dzinogara mukati. Isu tinogadzirisa mesh saizi (0.4-0.8 mm) zvichienderana nezvinodiwa zvechigadzirwa chekupedzisira. Kuenzaniswa neyakajairwa michero pulpers, yedu acai modhi inoramba kuvharika uye inochengetedza goho repamusoro kune dense berries.
Enzymatic Treatment Tangi ine Agitator
Iri tangi rinopisa muto weacai kusvika 45–50°C uye rinoibata kwemaawa 1–2 nokugwinha zvinyoro. Iyo agitator inoita kuti ma enzymes asanganise zvakaenzana. Inoshandisa chikafu-giredhi jaketi simbi isina tsvina uye insulation. EasyReal matangi anosanganisira CIP kupfapfaidza mabhora uye temp sensors. Vatengi vanobatsirwa kubva yakagadzikana yekuita nguva uye yakaderedzwa enzyme kushandiswa.
Decanter Centrifuge yeJuice Clarification
Yedu yakachinjika decanter inoshandisa mbiri-kumhanya kutenderera kuparadzanisa pulp kubva muto. Muto weacai unopinda nepapombi yekudyisa. Iyo ngoma inotenderera pa3000-7000 rpm kugadzira yakasimba G-simba (Inoenderana neKuyerera). Fine pulp inobuda kune rumwe rutivi; akajekesa muto mumwe. Muchina uyu unowedzera kujeka kwejusi uye unovandudza kusefa.
Kudonha-Firimu Vacuum Evaporator
Ichi chikamu chinoisa acai muto pasi pekushisa kwakadzika. Muto unoyerera uchidzika nemachubhu akatwasuka sefirimu rakatetepa. Mukati, vacuum pressure inodzikisa kuvira kusvika pa65–70°C. Steam jackets inopisa machubhu. Mhedzisiro ndeyepamusoro-concentration juice ine ruvara rwakasimba uye kunhuhwirira. Kuenzaniswa nemapani akazaruka, iyi sisitimu inoshandisa simba shoma uye inochengetedza chikafu.
Tube-in-Tube Sterilizer yeAcai Puree
Iyi sterilizer ine concentric chubhu. Steam ichachinjanisa kupisa ichadiridza kutanga uye wozoshandisa sei mvura kuchinjanisa kupisa nechigadzirwa. Mvura inopisa inoyerera mubhachi rekunze, ichipisa puree mukati mehubhu yemukati. Inochengetedza 95-110 ° C kwemasekonzi 15-30. Iyo yakagadzirwa inobata viscous acai puree isina kupisa. Mushure mekupisa, chigadzirwa chinopinda mumhepo inotonhorera. Isu tinoshandisa chikafu-giredhi SS316L uye yedhijitari PID kutonga.
Aseptic Bag-in-Drum Filler
Iyi filler inoisa sterilized acai zvigadzirwa mumabhegi ealuminium pre-sterilized mukati mezvigubhu. Iyo yekuzadza inoshandisa steam jekiseni + aseptic mavharuvhu. Load cell inovimbisa kuzadza chaiko (± 1%). Vashandi vanotarisa zvese kuburikidza nekubata screen HMI. Inodzivirira kubatwa kwemhepo uye inovimbisa 12-mwedzi wesherufu yehupenyu pane ambient tembiricha.
Bata Wild, Frozen, kana Blended Acai ine Minimal Adjustment
EasyReal's system inogona kugadzirisa:
● Fresh kukohwewa acaikubva kumapurazi eko
● Frozen IQF micheromuzvinhu zvinotengeswa kunze kwenyika
● Acai pulp pureekubva kune vechitatu-bato vatengesi
● Misanganiswa yakasanganiswanebhanana, blueberry, kana apuro
Yeduchikamu chekubata micheroinogadzirisa ukuru uye kuoma. Pulpers uye mafirita anogadzirisa mesh saizi nyore. Kune mitsetse yehupfu, tinopa zvakasiyanamazinga evaporation (25–65 Brix)uye kuomesa-kuomesa tireyi saizi.
Zvigadzirwa zvekupedzisira zvinosanganisira:
● Bvisa muto mumabhodhoro ePET
● Acai puree mumadhiramu aseptic
● Yakaiswa muto weB2B kupa
● Hupfu hwakaomeswa nechando mumapochi kana macapsules
Tinovakazvirimwa zvakasiyana-siyanaiyo inoshandura pakati pejusi uye puree mafomati. Modular dhizaini inobvumira kukwidziridzwa kweramangwana kune zvitsva zvigadzirwa kana kuwedzera huwandu.
Fully Automated Operation ine Real-Time Monitoring uye Recipe Control
EasyReal inobatanidza aPLC + HMI smart control systemmhiri kweacai processing line. Yese nhanho yakakosha-kupisa, sterilizing, kuisa pfungwa, kuzadza-inotevedzwa uye inodzorwa munguva chaiyo. Vashandi vanogona kugadzirisa tembiricha, mwero wekuyerera, uye kudzvanywa kubva pakati pekubata skrini.
Yedu HMI interface inoratidza dhayagiramu yekuona kuyerera, alarm matanda, batch timers, uye kugadzirisa zvinokurudzira. Iyo system inosanganisira:
● Siemens
● Ruvara rwekubata skrini HMIsnerutsigiro rwemitauro yakawanda
● Digital tembiricha controller uye kuyerera mita
● Remote access moduleye online troubleshooting
● Batch recipe memorykuitira mhedzisiro inodzokororwa
Iyo sisitimu inochengeta nhoroondo data, saka iwe unogona kuteedzera batch mhando, kushandiswa kwesimba, uye kutenderera kutenderera. Izvi zvinovandudza kugadzirwa kwekutsvaga uye kunoderedza nguva yekudzidziswa kwevashandi.
Iyi yekudzora sisitimu inoita yako acai yekugadzira mutsarayakavimbika, inoshanda, uye yakachengeteka-kunyangwe mune yakakwira-vhoriyamu kana 24/7 mashandiro.
Shamwaridzana neShanghai EasyReal Machinery Co., Ltd. Kutangisa kana Kuwedzera Acai Project Yako
Shanghai EasyReal ine anopfuura makore makumi maviri nemashanu echiitiko mukatimichina yekugadzira michero nemiriwo. Mitsetse yedu yekugadzira acai yava kushanda mukatiLatin America, Southeast Asia, uye Europe, inogadzira sherufu-yakagadzika puree, muto wemubhodhoro, uye hupfu hwemhando yepamusoro.
Tinopa:
● Custom engineering designnokuda kwekukura kwechirimwa chako uye rudzi rwechigadzirwa
● Kuiswa uye kudzidzisa rutsigiropa-saiti kana online
● Spare parts uye zvirongwa zvekugadzirisanokuda kwekuvimbika kwenguva refu
● Global service networkuye mainjiniya vanotaura Chirungu
● Flexible line capacity optionskubva 500 kg/h kusvika 10 matani/h
Kunyangwe iwe uri kugadzira yakoyekutanga acai production unitkanakuwedzera fekitari yezvigadzirwa zvakawanda, EasyReal inopa mhinduro dzinoenderana nezvinangwa zvako uye bhajeti. Chikwata chedu chinoshanda padhuze newe kubva pakuongororwa kwezvinhu kusvika kuturnkey line delivery.
Bata nesu nhasikutanga yako acai processing project:
www.easireal.com/contact-us
Email:sales@easyreal.cn
Isu tichakubatsira iwe kuvaka tambo inoshanda, inochinjika, uye yakagadzirira kunze.
Zvigadzirwa zvikamu
