Acai Berry Processing Line
Gqibezela i-Acai Processing ukusuka kwi-Fresh Berries ukuya kwiiMveliso eziLungele iMarike
I-EasyReal yakha imigca egcweleyo ye-acai berry juice, kunye ne-puree. Inkqubo iqala ngeamaqunube amatsha okanye angumkhenkce, kwaye iphatha lonke inqanaba—ukuhlela, ukutyumza, unyango lwe-enzymatic, ukucaciswa, ukujika kwamanzi, ukuvala inzala, kunye nokuzaliswa.
Amaqunube e-Acai ane-pulp etyebileyo ene-oyile kunye nolusu olushinyeneyo. Oku kwenzade-seeding kunye nepulping ebandayokubalulekile kwisivuno kunye nencasa. Yethuoomatshini be-acai pulpingsebenzisa iinkqubo ezichanekileyo ze-rotor-stator ukususa imbewu ngelixa ugcina i-pulp enomsoco kunye nesantya sokusebenza esijikelezayo se-1470 rpm.
Sinikezela zombiniibhetshi kunye ne-pasteurization eqhubekayoiinketho. Kwi-puree, imveliso ifakwe inzalo kwi-95-110 ° C usebenzisai-tube-in-tube sterilizers. Ijusi icaciswa ngui-enzymatic hydrolysiskunye ne-high-speed decanter centrifuges.
Ukuvelisa umgubo, ijusi idlulaivacuum concentrationilandelwe nguIinkqubo zokumisa umkhenkce, kunye nokufuma okulawulwa ngaphantsi kwe-5%.
Zonke iinkqubo zenzelwe ukunciphisa ukukhanya kwe-oksijini kunyegcina i-anthocyanins-ikhompawundi ezimfusa ezimnyama ezisempilweni kwi-acai. Umgca wethu usebenzisa304/316L intsimbi engenasici, ukucoca i-CIP ehlakaniphile, kunye ne-PLC + HMI epheleleyo yokuzenzekelayo yokukhusela kunye nexesha lokuphumla.
Ukubonelela ngokutya kweMpilo, isiselo, kunye neeMarike zeNutraceutical kuwo onke amazwekazi
Amaqunube e-Acai avunwa eBrazil kwaye ahanjiswa emkhenkceni okanye ebandayo. Nje ukuba zicutshungulwe, ziba zizithako eziphambiliIziselo zezempilo, imixube yesmoothie, izongezo zokutya, iifomyula zokhathalelo lwesikhumba, kunye neziqholo ezomisiweyo..
I-EasyReal's acai processing line suits:
● Abavelisi beziseloukuvelisa ijusi ezinzileyo okanye imixube yejusi
● Iifektri ezongezelelweyoukwenza umgubo we-acai owenziwe ngumkhenkce kwi-capsules okanye i-sachets
● Export hubsifuna ukupakishwa kwe-aseptic yokuthunyelwa kwamanye amazwe
● OEM co-packersifuna iisayizi zebhetshi eziguquguqukayo kunye notshintsho lwefomathi ekhawulezayo
● Iiyunithi zokuqalisa kunye nophandoukuphuhlisa iimveliso zokutya ezisebenzayo
Ungawufaka lo mgca kwiindawo ezishushu kufutshane nendawo yokuvuna okanye kwiindawo zokupakisha zaphesheya kweelwandle. Uyilo lwethu lwemodyuli lulungelelanisa ubungakanani besityalo kunye neethagethi zemveliso yokugqibela. Nokuba ufuna i-500kg/h okanye iitoni ezili-10/h, sinikezela ngesisombululo esinexabiso eliphantsiinkxaso eyomeleleyo yehlabathi emva kokuthengisa.
Isiphumo soLungiselelo ukuya kuHlobo lweMveliso, iFomathi yokuPakisha, kunye neSitishi seMarike
Ukukhetha umgca ochanekileyo kuxhomekeke kuweimveliso ekuphelenikwayeumthamo ekujoliswe kuwo. Nantsi indlela esikhokela ngayo abathengi bethu:
YeAcai Juice Bottling (icacile okanye inamafu):
Sebenzisa ukucaciswa kwe-enzymatic, ukwahlula kwe-centrifugal, emva koko u-pasteurize kwaye ugcwalise kushushu kwiglasi okanye kwiibhotile ze-PET. Sincoma umgca we-1-5 yeetoni / h kunyeijusi pasteurizer + ibhotile yokugcwalisa.
YeAcai Puree (yeB2B yokusetyenziswa kwesithako):
Tsiba ingcaciso. Gcina i-pulp ngokusebenzisa izihluzo ezirhabaxa. Sebenzisa i-tube-in-tube sterilizer + aseptic bag-in-drum filler. Khetha ukusuka kwi-500kg/h ukuya kwiitoni ezili-10/h.
YeAcai Powder (eyomisiweyo):
Yongeza i-concentrator yejusi kunye ne-lyophilizer. Gcina ukufuma <5%. Sebenzisa i-capsules okanye i-smoothie powders. Ncoma i-200-1000 kg / ngosuku.
Ngezinto ezininzi zeeMveliso:
Sicebisa aicandelo ekwabelwana ngalo phezulu(ukuhlamba + ukucofa) kunyeiindlela ezimbini ezisezantsi—enye yeyepuree, enye yeyejusi.
Sikwanceda abathengi ukuba bakhetheumbane vs. ukufudumeza umphunga, ibhetshi vs. ukuqhubeka nokuqhubekeka, kunye nohlobo lwesikhongozeli (ingxowa-kwibhokisi, igubu, isikhwama, isingxobo).
Iinjineli zethu ziya kufunda imathiriyeli yakho ekrwada, uhlahlo lwabiwo-mali, kunye nezinto zokusebenza ukuyila esona sisombululo sisebenzayo.
Ukusuka kwiSivuno ukuya kwiPackaging yoRhwebo-UkuPhuma koBuchule obugcweleyo
1.Ukwamkela nokuhlela
Yothula amaqunube e-acai aqandisiweyo okanye abandayo. Susa ukungcola nezinto zasemzini.
2.Ukuhlamba nokuHlola
Sebenzisa iwasha yamaqamza + ukuhlenga-hlengisa ngerola ukususa umhlaba kunye namaqunube athambileyo.
3.De-seeding & Pulping
Sebenzisa i-acai pulper enesantya esiphezulu esinemesh screens ukukhupha ipulp, ukususa imbewu kunye nolusu.
4.Unyango lwe-Enzymatic (Ijusi Kuphela)
Yongeza i-pectinase kwi-45-50 ° C kwiiyure ze-1-2 ukudiliza iindonga zeseli.
5.Ukucaciswa kwe-Centrifugal (Ijusi Kuphela)
Sebenzisa i-decanter ukwahlula ijusi kumasuntswana arhabaxa.
6.Ivacuum yoMphunga (yokuJonga okanye uPowder)
Bilisa amanzi angaphantsi kwe-70 ° C usebenzisa i-evaporator yefilimu ewayo.
7.Ukuvala inzala
Sebenzisa i-tube-in-tube okanye i-plate sterilizer kwi-95-110 ° C ukubulala iintsholongwane kunye nee-enzymes.
8.Ukuzalisa
I-Aseptic bag-in-drum, ibhegi-in-box, ibhotile, okanye i-sachet-esekelwe kwiimfuno zemarike.
9.Umkhenkce-Ukomisa (Umgubo Kuphela)
Ukutya kugxininise kwi-lyophilizer yokomisa i-sublimation.
10.UkuPakisha kunye nokuLeyibhile
Sebenzisa iikhathoni ezizenzekelayo, ukhowudo, kunye nokufakwa kweepaleti.
Acai Berry De-seeder & Pulper
Lo matshini ususa imbewu kunye nezikhumba ezomeleleyo kumaqunube e-acai. Isebenzisa i-blade ejikelezayo + igubu elinemingxuma. I-rotor ityumza amajikijolo ngobumnene. I-Pulp idlula kumnatha; imbewu ihlala ngaphakathi. Senza ubukhulu bemesh (0.4-0.8 mm) ngokusekelwe kwiimfuno zemveliso yokugqibela. Xa kuthelekiswa neepulpers zeziqhamo eziqhelekileyo, imodeli yethu ye-acai iyaxhathisa ukuvaleka kwaye igcina isivuno esikhulu samaqunube axineneyo.
ITanki yoNyango lwe-Enzymatic eneAgitator
Le tanki ifudumeza ijusi ye-acai ukuya kwi-45-50 ° C kwaye ibambe iiyure ezi-1-2 ngokuvuselela ngobumnene. I-agitator iqinisekisa ukuba i-enzymes ixube ngokulinganayo. Isebenzisa ukutya-ibhatyi yeebhatyi zentsimbi kunye ne-insulation. Iitanki ze-EasyReal ziquka iibhola ze-CIP zokutshiza kunye ne-temp sensors. Abathengi baxhamla kwixesha elizinzileyo lokuphendula kunye nokunciphisa ukusetyenziswa kwe-enzyme.
Decanter Centrifuge for Juice Ukucaciswa
Isixhobo sethu sokucoca esithe tyaba sisebenzisa isantya esiphindwe kabini ukwahlula intlama kwijusi. Ijusi ye-acai ingena ngombhobho wesondlo. Igubu lijikeleza kwi-3000-7000 rpm ukudala amandla e-G eyomeleleyo (Enxulumene nokuPhuma). Ipulp entle iphuma kwicala elinye; wacacisa ijusi enye. Lo matshini wongeza ukucaca kwejusi kwaye uphucula ukuhluzwa.
Ukuwa-Film Vacuum Evaporator
Le yunithi igxininisa ijusi ye-acai phantsi kobushushu obuphantsi. Ijusi iqukuqela phantsi kwiityhubhu ezithe nkqo njengefilimu ebhityileyo. Ngaphakathi, uxinzelelo lwevacuum yehlisa indawo yokubila ukuya kuma-65–70°C. Iibhatyi zomphunga zifudumeza iityhubhu. Isiphumo sejusi ephezulu yoxinaniso kunye nombala oqinileyo kunye nephunga. Xa kuthelekiswa neepani ezivulekileyo, le nkqubo isebenzisa amandla amancinci kwaye igcina izondlo.
I-Tube-in-Tube Sterilizer ye-Acai Puree
Esi sithintelo sinetyhubhu ezigxininisiweyo. Umphunga uya kutshintshiselana ngobushushu kuqala kwaye usebenzise indlela amanzi okutshintsha ngayo ubushushu ngemveliso. Amanzi ashushu ahamba kwijacket yangaphandle, efudumeza i-puree ngaphakathi kwityhubhu yangaphakathi. Igcina i-95-110 ° C imizuzwana eyi-15-30. Uyilo lubamba i-viscous acai puree ngaphandle kokutshisa. Emva kokufudumeza, imveliso ingena kwi-flash cooler. Sisebenzisa ukutya-ibakala SS316L kunye nolawulo PID digital.
I-Aseptic Bag-in-Drum Filler
Esi sigcwalisi sibeka iimveliso ze-acai ezintsholongwane kwiingxowa ze-aluminiyam ezifakwe inzalo ngaphakathi kwimigqomo. Isihluzi sisebenzisa inaliti yomphunga + iivalve ze-aseptic. Iseli yokulayisha iqinisekisa ukuzaliswa okuchanekileyo (±1%). Abaqhubi bajonga yonke into ngesikrini esichukumisayo se-HMI. Ikhusela ukudibana komoya kwaye iqinisekisa ubomi beshelufu yeenyanga ezili-12 kwiqondo lobushushu eliphakathi.
Phatha i-Wild, i-Frozen, okanye i-Acai eDityanisiweyo ngoLungiso oluNcinci
Inkqubo ye-EasyReal inokuqhuba:
● I-acai entsha evuniweyokwiifama zengingqi
● Amaqunube e-IQF engumkhenkcekwiindawo zokuthumela ngaphandle
● Acai pulp pureekubaboneleli beqela lesithathu
● Imixube edibeneyongebhanana, blueberry, okanye apile
Yethuicandelo lokuphatha iziqhamoilungisa ubukhulu kunye nobunzima. Iipulpers kunye nezihluzi zilungelelanisa ubungakanani bemesh ngokulula. Kwimigca yomgubo, sinikezela ngokwahlukileyoamanqanaba obushushu (25–65 Brix)kunye neesayizi zetreyi zokukhenkceza.
Iimveliso zokuphela ziquka:
● Sula ijusi kwiibhotile ze-PET
● I-Acai puree kwiigubhu ze-aseptic
● Ijusi egxininisiweyo yokubonelela nge-B2B
● Umgubo omiswe ngumkhenkce kwiipowutshi okanye kwiicapsules
Siyakhaizityalo ezineenjongo ezininzietshintshayo phakathi kwejusi kunye neefomati zepuree. Uyilo lwemodyuli luvumela ukuphuculwa kwexesha elizayo kwiimveliso ezintsha okanye umthamo owongezelelweyo.
UkuSebenza okuziSebenzisayo ngokuPheleleyo ngokuJonga iXesha lokwenyani kunye noLawulo lweResiphi
I-EasyReal idibanisa aPLC + HMI inkqubo yokulawula smartngaphaya komgca wokusetyenzwa kwe-acai. Inqanaba ngalinye eliphambili-ukufudumeza, ukuvala inzalo, ukugxila, ukuzalisa-kuyalandelwa kwaye kulawulwe ngexesha lokwenyani. Abaqhubi banokuhlengahlengisa iqondo lobushushu, izinga lokuqukuqela, kunye noxinzelelo olusuka kwiscreen sokuchukumisa esiphakathi.
Ujongano lwethu lwe-HMI lubonisa imizobo yokuqukuqela okubonakalayo, iilog ze-alarm, izibali-xesha ze-batch, kunye nokukhuthaza ukugcinwa. Inkqubo ibandakanya:
● Siemens
● Umbala wesikrini esichukumisayo se-HMIsngenkxaso yeelwimi ezininzi
● Izilawuli zobushushu bedijithali kunye neemitha zokuhamba
● Imodyuli yokufikelela kudeyokusombulula ingxaki kwi-intanethi
● Imemori yeresiphi yebhetshikwiziphumo eziphindaphindwayo
Inkqubo igcina idatha yembali, ukuze ukwazi ukulandelela umgangatho webhetshi, ukusetyenziswa kwamandla, kunye nokucoca imijikelo. Oku kuphucula ukulandeleka kwemveliso kwaye kunciphisa ixesha loqeqesho lwabasebenzi.
Le nkqubo yokulawula yenza umgca wakho wokuvelisa i-acaiethembeke ngakumbi, esebenzayo, kwaye ekhuselekile-kwanakwivolumu ephezulu okanye imisebenzi engama-24/7.
Iqabane kunye neShanghai EasyReal Machinery Co., Ltd. ukuQalisa okanye ukwandisa iProjekthi yakho ye-Acai
IShanghai EasyReal ineminyaka engaphezu kwama-25 yamavaizixhobo zokulungisa iziqhamo nemifuno. Imigca yethu yokulungisa i-acai iyasebenza ngokuELatin America, kuMzantsi-mpuma Asia, naseYurophu, ukuvelisa i-shelf-stable puree, ijusi yebhotile, kunye nomgubo wexabiso eliphezulu.
Sinikezela:
● Uyilo lobunjineli obuqhelekileyokubungakanani besityalo sakho kunye nodidi lwemveliso
● Inkxaso yokufakela kunye noqeqeshokwindawo okanye kwi-intanethi
● Amalungu asetyenzisiweyo kunye nezicwangciso zokulondolozaukuthembeka kwexesha elide
● Inethiwekhi yenkonzo yehlabathikunye neenjineli ezithetha isiNgesi
● Iinketho zomthamo we-Flexible lineukusuka kwi-500 kg / h ukuya kwiitoni ezili-10 ngeyure
Nokuba uyaseta eyakhoiyunithi yokuqala yemveliso ye-acaiokanyeukwandisa umzi-mveliso oneemveliso ezininzi, EasyReal ihambisa izisombululo ezihambelana neenjongo zakho kunye nohlahlo lwabiwo-mali. Iqela lethu lisebenza ngokusondeleyo nawe ukusuka kuvavanyo lwemathiriyeli ekrwada ukuya kunikezelo lomgca wesitshixo.
Qhagamshelana nathi namhlanjeukuqalisa iprojekthi yakho yokuqhuba i-acai:
www.easireal.com/contact-us
I-imeyile:sales@easyreal.cn
Siza kukunceda wakhe umgca osebenzayo, oguquguqukayo, kunye nolungele ukuthumela ngaphandle.
Iindidi zeemveliso
