Zipatso Pulp Paddle Finisher
TheZipatso Pulp Paddle Finisherkuchokera ku Shanghai EasyReal Machinery Co., Ltd. Shaft yopingasa imayendetsa ma helical paddles mkati mwa silinda yachitsulo chosapanga dzimbiri yokhala ndi sikirini yopangidwa bwino. Zipatso zikamadutsa, zopalasira zimakankhira ndikuzikwapula moyang'ana pazenera, zomwe zimapangitsa kuti madzi ndi zamkati zidutse kwinaku akukana ulusi waukulu ndi njere zakumapeto.
Chipinda chilichonse ndi chosavuta kuyeretsa, chokhala ndi mipira yopopera komanso magulu otulutsa mwachangu kuti ayeretse mwachangu. Shaft imayendera pazisindikizo zamakina amtundu wa chakudya kuti zisatayike. Othandizira amawongolera magawo onse kudzera pagulu la HMI lolumikizidwa ndi Nokia PLC.
Makina ophatikizika a makinawo komanso mapaipi a ukhondo amapangitsa kuti ikhale yabwino kuti igwire ntchito yokhayokha komanso kuphatikiza m'mizere yathunthu yokonza zipatso monga mango puree, phala la phwetekere, ndi zomera za msuzi wa apulo. Mayendedwe ake osagwiritsa ntchito mphamvu komanso mawonekedwe osagwira ntchito amathandizira kukulitsa moyo wautumiki ndikuchepetsa mtengo wogwiritsa ntchito pochepetsa nthawi yopumira komanso kugwiritsa ntchito zida zina.
TheZipatso Pulper ndi Refiner Machineamagwiritsidwa ntchito kwambiri pamadzi a zipatso, puree, kupanikizana, ndi kupanga zakudya za ana. Kuwongolera kwake pang'onopang'ono kumateteza kapangidwe ka maselo ndi mtundu wake, zomwe zimapangitsa kuti ikhale yoyenera kumera zipatso zomwe sizingamve bwino monga sitiroberi, kiwifruit, ndi magwava.
Zomwe zimagwiritsidwa ntchito ndizo:
• Mizere yopangira phwetekere pochotsa zikopa ndi njere mukaphwanya.
• Kuyeretsa mango, mapapaya, ndi nthochi kuti zikhale zosalala.
• Kukonza maapulo ndi peyala kuti mupeze madzi omveka bwino kapena zamkati za msuzi.
• Kukonza zipatso za citrus ndi mabulosi kuti apange zamkati zapamwamba kwambiri zosakaniza yogati ndi zakumwa zosakaniza.
Ma processor amayamikira kuthekera kwake kosunga kukhuthala kosasinthika komanso kuchepetsa makutidwe ndi okosijeni. Makinawa amathandizira kusintha kwa skrini mwachangu kuti asinthe kukula kwa mauna amitundu yosiyanasiyana yazipatso kapena zinthu zomaliza, kulola kusinthika mwachangu kwa SKU panyengo zapamwamba. Kusinthasintha kumeneku kumapangitsa kuti mbewu zizigwiritsidwa ntchito kwambiri komanso madandaulo amakasitomala ochepera chifukwa cha kusagwirizana kwa kapangidwe kake kapena zotsalira za mbewu.
Kuyeretsa bwino zamkati kumafuna mzere wokhazikika wokwera ndi wotsikira. Zopangira zimafika ndi ulusi wosiyanasiyana ndi mbewu; ngati adyetsedwa popanda yunifolomu chisanadze kuphwanya, chophimba Kutsegula amawuka ndi throughput madontho. Chifukwa chake, EasyReal imalimbikitsa kuyanjanitsaZipatso Pulp Paddle Finisherndi ma modules ake odzipatulira ophwanyidwa, preheating, ndi de-aeration. Machitidwewa amakhazikika kutentha kwa chakudya ndi mamasukidwe akayendedwe asanayeretsedwe, kuchepetsa kupsinjika kwamakina pazenera ndi mayendedwe.
Zinthu zokhala ndi ma viscous kapena pectin (monga ma apricot kapena guava puree) zingafunike zosinthira machubu mu chubu kuti zisunge madzi ndikuletsa kutsika mkati mwa makina. Ukhondo ndi chinthu chinanso chofunikira: Chotsani zamkati ndi njere zotsalira mukatha kuthamanga kulikonse, kuchotseratu zoopsa za ma virus ndi kuipitsidwa ndi kakomedwe kake.
Pofananiza zigawo za mizere ya kutentha, kuyenda, ndi kumeta ubweya, EasyReal imathandiza makasitomala kupeza zokolola zokhazikika komanso nthawi yayitali yowonetsera. Chotsatira chake ndi dongosolo lokonzekera bwino la zipatso lomwe limaphatikiza mphamvu zambiri ndi zolondola komanso chitetezo cha chakudya.
Kusankha Paddle Finisher yoyenera kumayamba ndi kufotokozera mtundu wazinthu komanso kuchuluka kwatsiku ndi tsiku. Kuchuluka kwa batch ndi kukula kwa mauna kumatsimikizira kuthamanga ndi zamkati. Mwachitsanzo, zowonetsera za ma mesh (0.5-0.8 mm) zimagwirizana ndi kupanga madzi, pomwe ma meshes owoneka bwino (1.0-2.05 mm) amakwanira puree kapena sosi.
Mfundo zazikuluzikulu zomwe muyenera kuziganizira:
1. Zofunikira pazamphamvu:Mitundu yamafakitale yodziwika bwino imagwira matani 2-30 pa ola limodzi kutengera mtundu wa zipatso ndi kusasinthasintha kwa chakudya.
2. Kapangidwe kazenera:Single vs double-stage finishers pamagawo osiyanasiyana oyenga.
3. Liwiro la rotor:Kuthamanga kwafupipafupi kumalola kusintha pakati pa 300-1200 rpm liwiro la injini kuti lifanane ndi kukhuthala.
4. Kukonza kosavuta:Zovundikira zotseguka mwachangu ndi ma shaft okhazikika amathandizira kuyang'ana tsiku ndi tsiku kukhala kosavuta.
5. Zida:Zigawo zonse zolumikizana mu SS316L zokana dzimbiri komanso ntchito zaukhondo.
Gulu la mainjiniya la EasyReal limapereka kuyezetsa kwapang'onopang'ono kuti adziwe mauna oyenera komanso kuthamanga musanakweze. Njirayi imachepetsa nthawi yoyeserera pamalopo ndikuwonetsetsa kuti mzere womaliza umagwirizana ndi kusakaniza kwanu kwazinthu zopangira komanso kukhuthala kwazinthu. Pulojekiti iliyonse imabwera ndi masanjidwe makonda, dongosolo lothandizira, ndi chithandizo choyambira nyengo yoyamba yopanga.
Pansipa pali otaya mmene mafakitale zamkati m'zigawo ndi mizere kuyenga ntchitoZipatso Pulp Paddle Finisher:
1. Kulandira ndi Kusanja Zipatso→ chotsani zidutswa zowonongeka ndi zinthu zakunja.
2. Kuchapa ndi Kuyendera→ onetsetsani ukhondo pamwamba.
3. Kuphwanya / Pre-kutentha→ Chipatso Chophwanyidwa ndikuchotsa ma enzyme.
4. Pulper Pulper→ kulekanitsa koyamba kwa zamkati kuchokera ku peel ndi njere.
5. Sekondale Zipatso Pulp Paddle Finisher→ kuyenga bwino kudzera m'mapeyala oyendetsa.
6. Kutaya mphamvu→ chotsani thovu la mpweya kuti mupewe okosijeni.
7. Pasteurization / UHT Chithandizo→ kukhazikika kwamafuta kwanthawi yayitali ya alumali.
8. Aseptic Filling / Hot-Fill Station→ okonzeka kusungidwa kapena kugwiritsidwa ntchito pansi pamtsinje.
Njira zanthambi zilipo zama masitayelo osiyanasiyana azinthu: mizere yosalala ya puree imagwiritsa ntchito zomalizitsa kawiri pamndandanda, pomwe mizere ya chunky ya msuzi imasunga zowonera kuti zisungike pakamwa. Polinganiza njirazi, ogwira ntchito amatha kusinthana pakati pa madzi, timadzi tokoma, ndi kupanga puree mkati mwa chomera chimodzi.
A wodzazaZipatso Pulper ndi Refiner Machinemzere umaphatikiza ma module angapo opangira omwe amagwira ntchito limodzi kuti apeze zokolola zosasinthika komanso kukhazikika kwazinthu. Chigawo chilichonse chimakhala ndi gawo lake pakuwongolera kapangidwe kake, kuchepetsa zinyalala, ndikuwonetsetsa kugwira ntchito kwaukhondo.
1. Chipatso Crusher
Chipatsocho chisanalowe m'palasa, chophwanyiracho chimachiphwanya kukhala tinthu tating'ono. Izi zimalepheretsa kuchulukira kwa skrini ndikuwonetsetsa kudyetsa kosalala. EasyReal's mafakitale ophwanyira amakhala ndi masamba osinthika komanso choyendetsa cholemetsa, chomwe chimatha kunyamula mango, apulo, phwetekere, ndi zipatso zina za ulusi osakonza pang'ono.
2. Pre-Heater / Enzyme Deactivator
Chotenthetsera chotenthetserachi chimatenthetsa zamkati pang'onopang'ono mpaka 60-90 ° C kuti amasule makoma a cell ndikuletsa ma enzymes ngati pectin methylesterase. Imachepetsa kusiyanasiyana kwa viscosity ndikukhazikika kununkhira. Kutentha ndi nthawi yokhalamo zimayendetsedwa ndendende kudzera m'magawo a Siemens PLC pazotsatira zobwerezabwereza.
3. Chipatso Pulp Paddle Finisher
Mtima wa mzere woyenga - umalekanitsa mbewu, peels, ndi ulusi wokhuthala pogwiritsa ntchito zopalasa zothamanga kwambiri komanso zowonera zachitsulo zosapanga dzimbiri. Rotor geometry ndi pitch angle zimakonzedwa kuti zitheke kwambiri ndikumeta ubweya pang'ono. Zamkati zotuluka zimawonetsa mawonekedwe ofanana ndi gloss wachilengedwe, wokonzeka kuwonjezereka kapena kuyika pasteurization.
4. Tanki Yotolera Madzi & Pampu Yotumizira
Pambuyo kuyenga, madzi ndi zabwino zamkati zimagwera mu thanki yosindikizidwa yosonkhanitsa. Pampu yaukhondo imasamutsa mankhwalawa kupita ku gawo lotsatira. Zigawo zonse zonyowa ndi SS316L, zolumikizana ndi ma tri-clamp kuti zithetse mosavuta komanso kuyeretsa CIP.
5. Vacuum Deaerator
Mpweya wolowetsedwa ukhoza kubweretsa makutidwe ndi okosijeni komanso kuchita thovu panthawi ya pasteurization. Vacuum deaerator imachotsa mpweya pamilingo yoyendetsedwa bwino (−0.08 MPa wamba), kusunga mtundu wowala ndi fungo. Mapangidwe apaintaneti a deaerator amalola kuti azigwira ntchito mosalekeza popanda kutsika pang'ono.
6. Aseptic Filler
Zamkati zoyeretsedwa komanso zofowoka zimatha kupakidwa m'matumba a aseptic kapena ng'oma kuti zisungidwe kwa nthawi yayitali. EasyReal's aseptic filler imaphatikizapo zotchinga zosabala, malupu otseketsa nthunzi, ndi mitu yodzaza ndi kutentha kuti zitsimikizire chitetezo cha chakudya komanso zokolola zambiri.
Dongosolo lililonse limakhala lokhazikika komanso lokhazikika kuti likhazikike mwachangu ndikukonza. Pamodzi, amapanga mzere wokonzekera wokhazikika wopereka °Brix wokhazikika, kumveka bwino pakamwa, komanso kugwiritsa ntchito mphamvu zambiri.
Mzere wa Fruit Pulp Paddle Finisher umathandizira zida zingapo zolowera ndi masitayelo azotulutsa, zomwe zimapatsa mapurosesa kusinthasintha chaka chonse.
Mafomu olowera:
• Zipatso zatsopano (mango, phwetekere, apulo, mapeyala, magwava, etc.)
• Zamkati mwachisanu kapena madzi a aseptic
• Zosakaniza kapena kukonzanso zosakaniza za zakumwa zakumwa
Zosankha zotulutsa:
• Purée yosalala yopangira chakudya cha ana, jamu, ndi ma dessert
• Chotsani madzi kapena timadzi tokoma mutatha kusefa bwino
• Zipatso zopyapyala za msuzi, zophikira mkate, kapena ayisikilimu
• High-Brix yokhazikika posungira ndi kutumiza kunja
Chifukwa cha mawonekedwe a modular screen ndi rotor system, ogwiritsa ntchito amatha kusintha kukula kwa mauna kapena masinthidwe omaliza pasanathe mphindi 20. Kusintha kwanyengo mumtundu wa zipatso - kuyambira kufewa koyambirira mpaka kuuma kwa nyengo yochedwa - kumatha kuwongoleredwa posintha liwiro la rotor ndi kupanikizika kwa skrini kudzera pa mawonekedwe a PLC. Kusinthasintha kumeneku kumapangitsa kuti pakhale zokolola zosasinthika komanso mawonekedwe ake ngakhale pansi pamikhalidwe yaiwisi yaiwisi.
Gulu lauinjiniya la EasyReal limathandizira ma processor kufotokozera maphikidwe, mizunguliro ya CIP, ndi magawo ogwirira ntchito ogwirizana ndi mtundu uliwonse wazinthu. Zotsatira zake, mzere womwewo umatha kuthana ndi ma SKU osiyanasiyana kwinaku akusunga kuyeretsa ndi kutsika mtengo.
Zodzipangira zokha ndizofunikira pamalingaliro apangidwe a EasyReal. Mzere wa Paddle Finisher umayendetsedwa ndi Nokia PLC yokhala ndi mawonekedwe owoneka bwino a HMI omwe amapatsa ogwiritsa ntchito mawonekedwe athunthu mumitundu yosiyanasiyana - kuthamanga kwa rotor, kuthamanga kwa chakudya, kuthamanga kwa mawonekedwe a skrini, ndi kuchuluka kwa magalimoto.
Ma Core Control akuphatikizapo:
• Kusamalira maphikidwe amtundu uliwonse wa zipatso (phwetekere, mango, apulo, ndi zina zotero)
• Machati amakono ndi kutumiza kwa mbiri yakale kuti mukawunike bwino
• Kutsekeka kwa ma alamu ndi kuzimitsa kwachitetezo pakuchulukira kapena kuthamanga kwamphamvu
• Kuyika ma ID a batch ndi malipoti otumiza kunja kuti muwonetsetse
• Kuwunika kwakutali ndi chithandizo cha matenda kudzera pa Ethernet
Zozungulira za CIP zokhazikika zimakonzedweratu kuti azitsuka malo onse olumikizirana, kuphatikiza chipinda cha rotor, zowonera, ndi mapaipi, kuwonetsetsa kutembenuka mwachangu pakati pa magulu opanga. Kuphatikizana kwadongosolo ndi mayunitsi okwera ndi otsika (crusher, heater, deaerator, filler) amalola lamulo lapakati - wogwiritsa ntchito m'modzi akhoza kuyang'anira gawo lonse loyenga kuchokera pazenera limodzi.
Zomangamanga za digito izi zimathandizira kubwereza kwa batch, zimachepetsa zolakwika za ogwiritsa ntchito, ndikuwonetsetsa kudalirika kwanthawi yayitali. Imathandiziranso kukonza zolosera pogwiritsa ntchito kuwunikira zomwe zikuchitika, kuthandiza makasitomala kupewa kutsika kosakonzekera komanso kuteteza ndalama za zida.
Shanghai EasyReal Machinery Co., Ltd. imapereka mayankho kumapeto kwa zipatso ndi masamba. Kuchokera pamayesero oyendetsa ndege mpaka pamizere yonse yopanga mafakitale, mainjiniya athu amagwira gawo lililonse - kapangidwe, kamangidwe, kukonza zofunikira, kupanga, kukhazikitsa, kutumiza, ndi maphunziro oyendetsa.
Ntchito ya polojekiti:
- Fotokozani zolinga zakuthupi ndi zogulitsa (juwi, puree, msuzi, etc.)
- Chitani mayeso oyendetsa ndi omaliza osinthika kuti muwone kukula kwa skrini ndi liwiro la rotor
- Perekani masanjidwe atsatanetsatane ndi zojambula za P&ID zosinthidwa makonda anu
- Pangani ndi kuyesa ma module onse pansi pa EasyReal's quality standards
- Thandizani kukhazikitsa pamalopo, kutumiza, ndi chithandizo chamsika woyamba
- Perekani maphunziro a oyendetsa, maphukusi a zida zosinthira, ndi ntchito zosamalira nthawi yayitali
Ndi kuthaZaka 25 zakuchitikirandi makhazikitsidwe mu30+ mayiko, Zida za EasyReal zimadziwika ndi zolondola, zolimba, komanso zamtengo wapatali. Mizere yathu imathandizira mapurosesa kuti achepetse zinyalala, kukulitsa zokolola, komanso kukulitsa mtundu wazinthu pamene akwaniritsa miyezo yapadziko lonse yachitetezo cha chakudya.
Lumikizanani nafe lerokuti mukambirane za polojekiti yanu kapena kupempha kuyesa koyesa:
www.easireal.com/contact-us/
sales@easyreal.cn
