Malo Oyendetsera UHT a Kafukufuku ndi Kupititsa Patsogolo kwa Zakumwa ndi Mizere Yoyendetsera Mkaka
Mainjiniya a EasyRealMalo Oyendetsera Ndege a UHTngati mlatho wokulirapo pakati pa kapangidwe ka labotale ndi kupanga malonda. Gawo lililonse limatsatira njira yotenthetsera ya mafakitale — kutentha kusanachitike, kuyeretsa, kugwira, kuziziritsa, ndi kudzaza kwa aseptic. Yokonzedwa ngati mtundu wa tubular, plate, kapena direct-steam-injection, imaphimba mpaka 152 °C ndi viscosities kufika 6 000 cP.
Ma flowmeter, ma transmitter a kutentha/kupanikizika, ndi ma valve manifolds odziyimira pawokha amasunga kulondola kwa njira. Maphikidwe a Siemens PLC amalola ogwiritsa ntchito kukhazikitsa kutentha kwa ΔT, nthawi yogwirira ntchito, ndi liwiro la kuyenda. Kulemba deta ya batch kumathandizira mwatsatanetsatanekuyesa fakitale yoyendetsakuyerekeza. Mafelemu osapanga dzimbiri opangidwa ndi skid amasunga malo pansi koma amasunga malingaliro onse — abwino kwambiri kwamafakitale oyendetsa kukonza chakudyamayunivesite, ndimalo ochitira zakumwakukonza njira.
Makina odziyimira okha amapitilira kutentha: homogenizer yosankha mkati (Kuphatikiza Upstream inline homogenization ndi Aseptic Downstream inline homogenization), vacuum deaerator, ndi aseptic filling cabinet synchronize kudzera mu dongosolo lomwelo lolamulira. Amagwiritsidwa ntchito kwambiri pofufuza mkaka wochokera ku zomera, madzi osakaniza, zakumwa za khofi, sauces, kapena yogurt bases. Kusinthasintha kumeneku kumapangitsa EasyReal'sChomera Choyendetsa Chakumwachuma chapadziko lonse cha kafukufuku ndi chitukuko kwa akatswiri opanga zinthu zatsopano komanso mafakitale.
EasyRealMalo Oyendetsera Ndege a UHTimathandizira mitundu yosiyanasiyana yaKafukufuku ndi Kukonzanso kwa Zakumwandifakitale yoyendetsa mkakantchito:
•Kupanga Madzi ndi Nectar- yesani mitundu yosiyanasiyana ya Brix, acidity, ndi kukoma komwe kumasungidwa.
•Zakumwa za Mkaka ndi Zomera- yerekezerani zotsatira za UHT ndi HTST pa kapangidwe ndi kukhazikika.
•Yogurt ndi Zopangira Zowiritsa- kuwunika ma profiles a kutentha kuti muwongolere ntchito yoyambira.
•Khofi, Tiyi, ndi Zakumwa Zothandiza- pangani njira zokonzekera kumwa zomwe zimafuna chitetezo cha fungo.
•Kukula kwa Msuzi ndi Puree- gwiritsani ntchito makina okhuthala kapena tinthu tating'onoting'ono popanda kutentha.
Kwa mayunivesite ndimalo oyesera, mzerewu ukuwonetsa mfundo zoyeretsera matenda m'mafakitale. Kwa opanga, umagwira ntchito ngatimzere wopanga woyendetsakuti mutsimikizire mapangidwe musanawonjezere. Pogwiritsa ntchito zida zomwezo zaukhondo ndi CIP logic monga machitidwe onse, zotsatira zimasamutsidwa mwachindunji - kuonetsetsa kuti ukadaulo ukusintha bwino komanso chiopsezo chotsika choyambitsa.
Kukonza kutentha kumakhudzidwa ndi kukhuthala, zolimba, ndi pH.fakitale yoyesera kukonza chakudya, EasyReal imagwiritsa ntchito njira zoyendera madzi ndi zosinthira kutentha pa chinthu chilichonse. Madzi a zipatso amafunika nthawi yochepa kuti asunge utoto, pomwe zakumwa za mkaka ndi mapuloteni zimafunika kutenthedwa mofanana kuti zisawonongeke. Kusankha njira yoyenera ya tubular ndikofunikira kuti zotsatira zake zikhale zofanana.
Chitetezo ndi ukhondo ndizofunikira kwambiri. Mapaipi aukhondo, ma gaskets a chakudya, ndi zida zoyezera kupanikizika zimakwaniritsa miyezo yapadziko lonse lapansi. Machitidwe a CIP odziyimira pawokha amaletsa kukula kwa tizilombo toyambitsa matenda komanso kuipitsidwa kwa tizilombo toyambitsa matenda nthawi zambiri patsiku. Mawindo owonera ndi ma alarm olumikizana amateteza ogwiritsa ntchito akapanikizika. Zinthu izi zimapangitsa kutiChomera Choyendetsa cha EasyReal UHTyogwira ntchito bwino, yotetezeka, komanso yoyenera kupanga kafukufuku ndi chitukuko mosalekeza komanso mafakitale oyesera.
Kusankha kasinthidwe koyenera kumadalira zolinga za kapangidwe kake ndi momwe kagwiritsidwire ntchito. EasyReal imapereka mitundu iwiri yokhazikika yomwe mungasankhe. Mtundu woyamba ndi 5–40 L/h kapena wachiwiri ndi 60–120 L/h yoyenda mosalekeza.
Zinthu zofunika kusankha:
• Kukhuthala kwa Zamalonda & Zolimba – machitidwe ozungulira a sosi zokhuthala ndi zakumwa zokhuthala zochepa.
• Mbiri ya Kutentha & Kusunga Fungo - sankhani jakisoni wa nthunzi mwachindunji pa zakumwa zomwe zimakhudzidwa ndi fungo kapena chinthu chomwe chili ndi mafuta ambiri kapena mapuloteni.
• Kugwirizanitsa Kulamulira - Siemens PLC yokhala ndi zolemba deta ndi kasamalidwe ka maphikidwe.
• Zofunikira Zodzaza - phatikizani ndi EasyReal Aseptic Filling Cabinet.
• Kukula kwamtsogolo - njira yofanana ndi mizere ya mafakitale ya EasyReal yosinthira magawo 1:1.
Njira yokonzedwa bwino imeneyi imathandiza mainjiniya ndi omwe si mainjiniya kugwirizanitsa kulondola, bajeti, ndi kufanana kwa njira, kusandutsa ndalama zonse zoyeserera za fakitale ya R&D kukhala chidziwitso chenicheni cha kupanga.
1. Kukonzekera Zinthu Zopangira - kusakaniza, kusefa, kutentha.
2. Gawo Lotenthetsera Lisanayambe - kwezani kutentha kwa malo olowera kufika pa 60–80 °C.
3. Kuchepetsa mpweya wa Vacuum (ngati mukufuna).
4. Kugwirizana kwa Inline (ngati mukufuna).
5. Gawo Loyeretsera – UHT (135–152 °C) kudzera mu chubu, kapena DSI module.
6. Chitoliro Chogwirira - sungani kutentha komwe mukufuna kuti tizilombo toyambitsa matenda tisagwire ntchito.
7. Gawo Loziziritsira - kusinthana kwa kutentha komwe kumabwezeretsa mphamvu.
8. Kusagwiritsa Ntchito Mankhwala Oletsa Kutupa kwa Mzere Wozungulira (ngati mukufuna).
9. Kudzaza ndi Kuyika Zinthu Zosawononga Matupi.
10. Kuzungulira kwa CIP kokha pa kuyesa kotsatira.
Kutengera mtundu wa chinthu (mkaka, chochokera ku zomera, madzi), ndondomekoyi imatha kupitirira kapena kuwonjezera masitepe monga kuwiritsa kapena kugawa mofanana. Kuyenda kwake kumatsimikizira kutentha kofanana komanso kukonza bwino komanso kogwiritsa ntchito mphamvu moyenera.
TheChomera Choyendetsa cha EasyReal UHTimagwirizanitsa zinthu zoyezera mu labotale zomwe zimasonyeza momwe mafakitale amagwirira ntchito komanso kuwongolera bwino komanso ukhondo.
1. Choziziritsira (Chosankha)
Amapereka madzi ozizira kuti aziziziritsa magawo ndi malo otulukira. Kugwira ntchito mozungulira pa 4–10 °C kumathandiza kuziziritsa ndi kusunga zinthu.
Phindu:Kusintha kwafupikitsa komanso kusunga bwino zinthu.
2. Homogenizer ya Lab Pilot Scale
Chida cholumikizira chamkati chokhala ndi mphamvu yothamanga kwambiri (mpaka 60 MPa) chimachepetsa kukula kwa tinthu tating'onoting'ono ndikukhazikitsa ma emulsions a zakumwa za mkaka ndi zomera. Timapereka Upstream Homogenization ndi Downstream Homogenization kwa makasitomala omwe amasankha.
Phindu:Kapangidwe kabwino, mtundu wofanana, komanso kukhazikika.
3. Chotsukira Vacuum cha Lab Pilot Scale (Chosankha)
Amachotsa mpweya wosungunuka usanafike UHT kuti apewe kusungunuka kwa okosijeni ndi kutayika kwa utoto. Ma nozzles a chipinda chotsukira mpweya ndi opopera amatsimikizira kuti mpweya umachotsedwa bwino ngakhale pa zakumwa zokhuthala.
Phindu:Nthawi yayitali yosungiramo zinthu komanso chitetezo cha kukoma.
4. Choyeretsera cha Lab Pilot Scale UHT
Gawo lapakati lomwe limagwira ntchito yotenthetsera molondola (mpaka 152 °C) ndikugwira ntchito yoletsa tizilombo toyambitsa matenda limaphatikizapo maphikidwe a Siemens PLC ndi kuwongolera PID.
Phindu:Kuyeretsa thupi pogwiritsa ntchito njira ya mafakitale mu mawonekedwe ang'onoang'ono.
5. Kuika Nthunzi Mwachindunji (DSI) Choyeretsera (Chosankha)
Amalowetsa nthunzi yophikira mwachindunji mu chinthucho kuti chitenthedwe nthawi yomweyo komanso kuti chiziziritse ndi vacuum flash.
Phindu:Kusunga fungo labwino kwambiri komanso kukhazikika kwa mtundu.
6. Kabati Yodzaza Madzi Osawononga Matupi
Chophimba cha mpweya woyera chosefedwa cha Class-100 HEPA chosungiramo mabotolo kapena matumba oyeretsedwa, chokhala ndi maloko otentha ndi otsekeka.
Phindu:Kutsimikizika kodalirika kwa aseptic pakuyika ma payipi pamlingo woyeserera.
Chipinda Choyesera cha EasyReal UHT chili ndi zipangizo zosiyanasiyana:
• Mkaka wa mkaka ndi zomera – ng'ombe, soya, oat, amondi, ndi kokonati.
• Madzi ndi Nectar - mitundu yoyera kapena ya zamkati monga mango, apulo, lalanje, karoti.
• Zopangidwa ndi Zofufumitsa - zoyambira za yogurt ndi zakumwa zoledzeretsa.
• Ma Sosi ndi Zokometsera – phwetekere puree, msuzi wa chili, supu za kirimu.
• Zakumwa Zapadera - khofi, tiyi, zakudya zopatsa thanzi.
Ma modules amagwira ntchito zatsopano, zozizira, zokhuthala, kapena zopanda majeremusi. Ma clamp otulutsa mwachangu amalola kusintha kwa maphikidwe mwachangu, ndipo njira zotulutsira zimaphatikizapo kudzaza ndi madzi otentha, kudzaza ndi madzi ozizira, kapena kudzaza ndi madzi opanda majeremusi. Kusinthasintha kumeneku kumapangitsa Beverage Pilot Plant kukhala nsanja yodziwika bwino yopangira zinthu zatsopano.
Makina odziyimira pawokha amapangitsa kuti zinthu zibwererenso. Siemens PLC imalumikiza ma module onse kudzera pa touchscreen HMI. Ogwiritsa ntchito amatha kusankha maphikidwe, kusintha magawo, ndikutsata kutentha, kayendedwe ka madzi, ndi momwe zinthu zilili nthawi yeniyeni.
Ntchito zazikulu:kasamalidwe ka maphikidwe, makina a alamu, kulemba deta, kuzindikira kutali (ngati mukufuna), ndi kuchuluka kwa mwayi wogwiritsa ntchito. Kutumiza deta mu CSV/PDF pamafayilo a QA kapena HACCP. Dongosolo la digito ili limatsimikizira chilichonse mayeso a fakitale yoyendetsa ndegendi yokhazikika komanso yokonzeka kupangidwanso m'mafakitale.
Kupatula zida zopangira,Shanghai EasyReal Machinery Co., Ltd.imagwira ntchito mokwaniraMalo Oyesera ndi Kufufuza Zakumwa ndi Kuyendetsa Magalimotoyomwe imalandira makasitomala am'deralo komanso akunja.
Malo awa amalola opanga zinthu, makampani oyambira, ndi mayunivesite kuchita mayeso enieni pogwiritsa ntchito EasyReal'sMalo Oyendetsera Ndege a UHT, Dongosolo la HTST la labu, ndi zinazida zoyesera zakumwamusanayike ndalama mu kupanga zonse.
Makasitomala angathe:
• Konzani zoyeserera zoyeserera pamalopo ku malo a EasyReal ku Shanghai.
• Tumizani zinthu zopangira kapena zosakaniza kale kuti mukachite mayeso akutali motetezedwa ndi NDA.
• Lowani nawo magawo a pa intaneti nthawi yeniyeni kudzera pa kanema wamoyo kuti muwone momwe zinthu zilili komanso kusonkhanitsa zitsanzo.
• Yesani zitsanzo zomalizidwa kuti muwone ngati zili ndi kapangidwe kake, mtundu, kukoma, ndi kukhazikika kwa shelufu musanaziwonjezere.
Malo ochitirako ntchito amathandiza mapulojekiti monga mkaka wochokera ku zomera, njira zina zogwiritsira ntchito mkaka, madzi a zipatso, msuzi, tiyi, khofi, ndi zakumwa zoledzeretsa. Kuyesa kulikonse kumapanga lipoti laukadaulo lofotokoza momwe kutentha kumayendera, kuchuluka kwa madzi omwe amatuluka, mbiri ya kuthamanga kwa magazi, ndi zotsatira za mankhwala - kuthandiza makasitomala kutsimikizira bwino mankhwalawo.
Ndondomeko iyi yotseguka ya labu ikuwonetsa kudzipereka kwa EasyReal kukhala woposa kupanga makina. Timachita zinthu ngati kampanimnzawo weniweni pakupanga zakumwa zatsopano, kupereka zida, ukatswiri, ndi malo abwino kwa magulu a R&D kuti abweretse njira zatsopano zogwirira ntchito.
Makasitomala amatha kukonza nthawi yoyendera, kukambirana za kukula kwa polojekitiyi, kapena kupempha chiwonetsero cha pa intaneti nthawi iliyonse kudzera patsamba lathu lovomerezeka lolumikizirana.
Konzani nthawi yoyeserera kapena kufunsa mafunso: [email protected]
Pitani ku R&D Center yathu:https://www.easireal.com/contact-us/
Kaya mukukhazikitsalabu ya kafukufuku ndi chitukuko cha zakumwa, kukulitsafakitale yoyendetsa mkakakapena kumangamalo oyesera chakudyaEasyReal imapereka njira zothetsera mavuto kuyambira pachiyambi mpaka kumapeto:
1. Tanthauzo la kuchuluka kwa zinthu → kuchuluka kwa zinthu ndi mphamvu yake.
2. Kapangidwe ka kapangidwe kake ndi P&ID.
3. Kupanga & FAT ku Shanghai.
4. Maphunziro a kukhazikitsa ndi kugwiritsa ntchito.
5. Chithandizo cha nyengo yoyamba cha mayeso ndi kukonza.
6. Zosungiramo zinthu zakale ndi ntchito zaukadaulo.
NdiZaka 25 zakuchitikirandi makasitomala muMayiko 30, Shanghai EasyReal Machinery Co., Ltd.imadaliridwa ndi makampani ndi mayunivesite apadziko lonse lapansi. Chipinda chilichonse cha UHT Pilot chimalumikiza malingaliro ndi kupanga - nsanja yodalirika yopangira zatsopano ndi kukulitsa.
Lumikizanani nafe: [email protected]
Webusaiti:https://www.easireal.com/contact-us/
1. Chomera Choyendetsa cha UHT Chopangidwa Modular Design.
2. Yerekezerani Kotheratu Kusinthana kwa Kutentha kwa Mafakitale.
3. Kudalirika Kwambiri & Chitetezo.
4. Kusakonza Kochepa.
5. Yosavuta Kuyika & Kugwiritsa Ntchito.
6. Voliyumu Yochepa Yopanda Mphamvu.
7. Yogwira Ntchito Mokwanira.
8. CIP ndi SIP yomangidwa mkati.
| 1 | Dzina | Chomera Chopangira Pasteurizer cha Modular Lab UHT HTST |
| 2 | Chitsanzo | ER-S20, ER-S100 |
| 3 | Mtundu | Malo Opangira Ma Lab UHT HTST & Pasteurizer a Center of R&D ndi Laboratory |
| 4 | Chiŵerengero Choyendera Chovoteledwa | 20 l/h & 100 l/h |
| 5 | Kuchuluka kwa Mayendedwe Osinthasintha | 3~40 l/h & 60~120 l/h |
| 6 | Kupanikizika kwakukulu | bala 10 |
| 7 | Chakudya chochepa cha batch | Malita 3~5 & malita 5~8 |
| 8 | Ntchito ya SIP | Yomangidwa mkati |
| 9 | Ntchito ya CIP | Yomangidwa mkati |
| 10 | Kukwera Pamwamba pa Inline Kusasinthika kwa homogenization | Zosankha |
| 11 | Kutsika kwa Mtsinje Kusakhazikika kwa Aseptic | Zosankha |
| 12 | Gawo la DSI | Zosankha |
| 13 | Kudzaza kwa Aseptic mkati | Zilipo |
| 14 | Kutentha kwa Sterilization | 85~150 ℃ |
| 15 | Kutentha kwa malo otulutsira | Zosinthika. chotsika kwambiri chingafikire ≤10℃ pogwiritsa ntchito chiller cha madzi |
| 16 | Nthawi yogwira | Masekondi 5, 15, ndi 30 |
| 17 | Chubu chogwirira cha 300S | Zosankha |
| 18 | Chubu chogwirira cha 60S | Zosankha |
| 19 | Jenereta ya nthunzi | Yomangidwa mkati |
ModularChomera Choyeretsera Choyendera cha UHT/HTST cha 20 mpaka 100 Limatsanzira kwathunthu njira yopangira mafakitale yomwe imamanga mlatho kuchokera pakati pa kafukufuku ndi chitukuko kupita ku njira yopangira mafakitale. Deta yonse yoyesera yomwe yapezeka pa UHT Sterilization Pilot Plant ikhoza kukopedwa yonse kuti igwiritsidwe ntchito pamalonda.
Mayeso osiyanasiyana amachitika paChomera cha Micro Pilot UHT/HTSTkomwe mungathe kupanga ndi kukonza zinthu m'mikhalidwe yosiyanasiyana pogwiritsa ntchito njira yodzaza ndi kutentha, njira ya HTST, njira ya UHT, ndi njira ya Pasteurization.
Pa nthawi iliyonse yoyeserera, njira zogwirira ntchito zimalembedwa pogwiritsa ntchito kompyuta yopezera deta, zomwe zimakupatsani mwayi woziwunikanso pa gulu lililonse padera. Deta iyi ndi yothandiza kwambiri pa kafukufuku wokhudza zolakwika pomwe mayeso osiyanasiyana amayerekezeredwa kuti ma formula athe kusinthidwa kuti akwaniritse bwino ntchito yawo komanso nthawi yogwirira ntchito.
LolaniChomera Chopangira Ma Pasteurizer cha 20 mpaka 100 L Kafukufuku wa LabKhalani wothandizira wanu wochezeka pa kafukufuku wanu musanayambe kukwera mtengo kukhala bizinesi.
1. Chipinda Choyendera cha UHT
2. Homogenizer Yokhala Pamodzi
3. Njira Yodzazira Magazi Yopanda Matupi
4. Jenereta ya Madzi Oundana
5. Chokometsa Mpweya
N’chifukwa chiyani muyenera kusankha Shanghai EasyReal?
EasyReal Tech.Kampani yaukadaulo yapamwamba yovomerezedwa ndi boma yomwe ili ku Shanghai City, China yomwe yapeza ISO9001 Quality Certification, CE Certification, SGS Certification, ndi zina zotero. Timapereka mayankho apamwamba ku Europe mumakampani opanga zipatso ndi zakumwa ndipo talandira chiyamiko chachikulu kuchokera kwa makasitomala ochokera m'dziko lathu komanso ochokera kunja. Makina athu atumizidwa kale padziko lonse lapansi kuphatikiza mayiko aku Asia, mayiko aku Africa, mayiko aku America, komanso mayiko aku Europe. Mpaka pano, ufulu wodziyimira pawokha wopitilira 40 wagwiritsidwa ntchito.
Dipatimenti ya Lab & Pilot Equipment ndi Dipatimenti ya Industrial Equipment zinayendetsedwa paokha, ndipo Fakitale ya Taizhou nayonso ikumangidwa. Zonsezi zikuyala maziko olimba operekera chithandizo chabwino kwa makasitomala mtsogolo.
Zogulitsa Zofanana
