Makina Opangira Zipatso ndi Masamba Opangira Zipatso
Mzere wopanga zipatso za EasyReal ndi dongosolo lathunthu lomwe limaphatikiza kukonza kwa makina, kuwongolera kutentha, ndi vacuum conditioner popanga madzi, msuzi, kapena chakudya cha ana.
Pakati pa mzerewu pali gawo lake loyeretsera ndi kusakaniza bwino, lomwe limatsimikizira kapangidwe kofanana komanso kukhuthala kokhazikika ngakhale pazinthu zokhala ndi ulusi kapena pectin wambiri.
Malingaliro Opangidwa
Njirayi imayamba ndi chosungira chakudya chaukhondo ndi chipangizo chophwanyira chomwe chimatumiza chinthucho kwa woyenga mapaddle.
Chotsukira mpweya chotsukira mpweya chimachotsa mpweya wosungunuka, kenako chimatsatira homogenizer yothamanga kwambiri yomwe imafalitsa tinthu tosasungunuka ndi kusakaniza mafuta achilengedwe.
Zosinthira kutentha zamtundu wa Tubular kapena Tube-in-tube zimathandiza kutentha kapena kuyeretsa zisanayambike, ndipo zodzaza ndi aseptic zimamaliza ulendowu ndi mlingo wolondola wa voliyumu.
Ntchito yomanga
• Zipangizo: Chitsulo chosapanga dzimbiri cha SUS304 /SUS316L cha malo onse olumikizirana ndi chinthucho.
• Malumikizidwe: Zolumikizira zaukhondo za Tri-clamp ndi ma gasket a EPDM.
• Makina Odzichitira Okha: Siemens PLC + HMI yokhudza pazenera.
• Kukonza: Mapanelo okhala ndi ma hinged ndi njira yolumikizirana ndi chithandizo kuti ziwonekere mosavuta.
Chinthu chilichonse—kuyambira kukula kwa pampu mpaka mawonekedwe a agitator—chapangidwa kuti chigwire ma purees okhuthala popanda kuipitsidwa kwambiri, pamene chikusunga kulondola kwathunthu ndi kutsatira ukhondo.
Makina a EasyReal fruit puree amathandizira ntchito zosiyanasiyana m'magawo azakudya ndi zakumwa:
• Madzi a Zipatso ndi Nectars: mango, guava, chinanazi, apulo, ndi zipatso za citrus zosakaniza ndi kudzaza.
• Opanga Sauce ndi Jamu: msuzi wa phwetekere, jamu ya sitiroberi, ndi batala wa apulo wokhala ndi kapangidwe kofanana komanso mtundu wosunga.
• Zakudya za Ana ndi Zakudya Zopatsa Thanzi: karoti, dzungu, kapena nandolo puree zomwe zimakonzedwa motsatira dongosolo laukhondo.
• Zakumwa zochokera ku zomera ndi zodzaza mkaka: zipatso kapena ndiwo zamasamba zomwe zasinthidwa kukhala yogati, ma smoothies, ndi mkaka wokometsera.
• Kugwiritsa Ntchito Zakudya ndi Kuphika Buledi: Kukonza zipatso zodzaza makeke kapena ma ripples a ayisikilimu.
Makina odzipangira okha amalola kusintha mwachangu maphikidwe ndi kutulutsa kokhazikika ngakhale ndi zinthu zosiyanasiyana zopangira.
Ma CIP cycles amakwaniritsa miyezo ya HACCP, ISO 22000, ndi FDA yokhudza chakudya.
Ma processor amapindula ndi kapangidwe kokhazikika, madandaulo ochepa a ogula, komanso kutumiza kodalirika panthawi yake.
Kupanga puree yapamwamba si ntchito yosavuta yopangira zinthu zophikidwa—imafunikira kusamala ndi ulusi, pectin, ndi zinthu zina zonunkhiritsa.
Mitundu ya zipatso monga mango, nthochi, kapena guava ndi yokhuthala ndipo imafunika kudulidwa mwamphamvu koma kutenthedwa pang'ono kuti isapse pakhoma.
Ma puree a masamba monga karoti ndi dzungu amafunika kutenthedwa kale ndi kutsekedwa kwa ma enzyme kuti asunge mtundu wachilengedwe.
Pa sitiroberi kapena rasiberi, kusungunuka kwa vacuum ndi kusakanikirana bwino ndikofunikira kuti mtundu ukhazikike bwino ndikuletsa kupatukana.
Mzere wopangira puree wa EasyReal umaphatikiza zofunikira zonsezi mu dongosolo losalekeza laukhondo:
• Kapangidwe kaukhondo kotsekedwa kamachepetsa kuipitsidwa ndi okosijeni.
• Kuchotsa mpweya m'malo otayira mpweya kumateteza kukoma ndi fungo.
• Kugwirizana kwa mphamvu yamagetsi kumapangitsa kuti pakhale matrix yabwino komanso yokhazikika.
• Makina a CIP/SIP amayeretsa okha pogwiritsa ntchito njira zovomerezeka komanso zolemba za digito.
Kuphatikizika kumeneku kumalola opanga kuti azitha kugwiritsa ntchito zinthu zosiyanasiyana—zipatso, ndiwo zamasamba, kapena zosakaniza—popanda kusokoneza kusinthasintha kapena chitetezo.
Kusankha kasinthidwe koyenera kumadalira zolinga zopangira, katundu wa zinthu, ndi zofunikira pakukulitsa. EasyReal imapereka kasinthidwe katatu koyenera:
1. Ma Lab & Pilot Units (3–100 L/h) – a mayunivesite, malo ofufuzira ndi chitukuko, ndi mayeso a kapangidwe ka mankhwala.
2. Mizere Yapakatikati (500–2,000 kg/h) - ya opanga zinthu zapadera komanso makampani odziwika bwino omwe amayang'anira ma SKU angapo.
3. Mizere Yamakampani (matani 5–20/h) – ya zomera zazikulu zomwe zimakonza zipatso za nyengo.
Zoganizira Zosankha
• Kuchuluka kwa kukhuthala: 500–6,000 cP; imazindikira mtundu wa pampu ndi kukula kwa chosinthira kutentha.
• Chofunika pa kutentha: kuletsa ma enzyme (85–95 °C) kapena kuyeretsa (mpaka 120 °C). Kutentha kosinthika koyenera zipatso ndi ndiwo zamasamba zamitundu yosiyanasiyana.
• Kuchuluka kwa Vacuum: –0.09 MPa yochepetsera mpweya wa zinthu zomwe zimakhudzidwa ndi mtundu.
• Kupanikizika kwa Homogenization: 20–60 MPa, kapangidwe ka gawo limodzi kapena awiri.
• Kukula kwa chitoliro ndi valavu: kuletsa kutsekeka ndi kusunga kuyenda kwa laminar kwa ma puree a ulusi.
• Njira Yopakira: yodzaza ndi madzi otentha kapena yosasambitsa madzi, kutengera nthawi yomwe zinthuzo zikufunika kuti zisungidwe.
Kwa ma processor oyamba, EasyReal imalimbikitsa kuchita mayeso oyesera kutsimikizira mu R&D Center yathu kuti adziwe kuchuluka kwa zinthu, kusunga mtundu, ndi kukhuthala kwa zinthu musanayambe kukula kwa mafakitale.
Njira yotsatirayi ikuwonetsa mzere wathunthu wokonzera puree, kuphatikiza ma module onse akuluakulu kuphatikiza homogenization:
1. Kulandira ndi Kutsuka Zipatso Zosaphika - kuchotsa dothi ndi zotsalira pogwiritsa ntchito thovu kapena makina ochapira ozungulira.
2. Kusankha ndi Kuyang'anira - kukana zipatso zosapsa kapena zowonongeka.
3. Kudula / Kudula / Kuchotsa mbewu - kumachotsa mabowo kapena tsinde kutengera mtundu wa chipatso ndikupeza zamkati zosaphika.
4. Kuphwanya - kumachepetsa zipatso kukhala phala lolimba loyenera kutsukidwa.
5. Kuletsa Kutentha Pasadakhale / Kuletsa Enzyme - kumalimbitsa mtundu ndikuchepetsa kuchuluka kwa tizilombo toyambitsa matenda. Kuti tikwaniritse zotsatira za kufewetsa ndi kuletsa ma enzyme
6. Kupukuta ndi Kuyeretsa - siyanitsani khungu ndi mbewu, ndikupanga zamkati zofanana.
7. Kuchepetsa mpweya wa vacuum - kumachotsa mpweya wosungunuka ndi mpweya wosazizira.
8. Kugwirizana kwa High-Pressure Homogenization - kumakonza kukula kwa tinthu tating'onoting'ono, kumawonjezera kumva kwa pakamwa, komanso kumalimbitsa matrix ya chinthucho.
9. Kuyeretsa / Kuyeretsa - zosinthira kutentha zomwe zili mu chubu kapena chubu zimasamalira puree kuti zikhale zotetezeka.
10. Kudzaza kopanda majeremusi / Kutentha - kumadzaza matumba, matumba, kapena mitsuko yopanda majeremusi.
11. Kuziziritsa & Kulongedza - kumatsimikizira kuti chinthucho chili cholondola musanachisunge kapena kutumiza.
Gawo la homogenization (Gawo 8) ndilofunika kwambiri. Limasintha zamkati zokonzedwa bwino kukhala puree yokhazikika, yonyezimira komanso yokhazikika kwa nthawi yayitali.
Kuwongolera kwa PLC kwa EasyReal kumalumikiza magawo onse, kujambula kuthamanga, kutentha, ndi deta ya vacuum kuti zitsimikizire kubwerezabwereza komanso kutsata kwathunthu.
Chigawo chilichonse mu mzere wopangira zipatso wa EasyReal chimapangidwa kuti chikhale chaukhondo, chodalirika, komanso chogwirizana ndi kapangidwe kake. Pamodzi amapanga dongosolo losinthika kuyambira pamlingo woyambira mpaka mphamvu zonse zamafakitale.
1. Chotsukira ndi Kusoka Zipatso
Makina ochapira ozungulira kapena opangidwa ngati thovu amachotsa fumbi ndi zotsalira pogwiritsa ntchito mpweya wothamanga komanso kupopera ndi mphamvu yamagetsi. Kenako makina ochapira ndi manja amalekanitsa zipatso zokhwima ndi zotayidwa, kuonetsetsa kuti zinthu zapamwamba zokha ndi zomwe zimalowa mu ndondomekoyi ndikuteteza makina ochapira kuti asawonongeke.
2. Chotsukira
Gawo lolemera ili limaphwanya zipatso kukhala phala lolimba. Masamba odulidwa amadula khungu ndi zamkati mwachangu kwambiri pa 1470rpm.
3. Makina Opukutira ndi Kuyenga
Ng'oma yopingasa yokhala ndi ma paddle ozungulira imakankhira phalalo kudzera m'masefa obowoka. Kukula kwa mauna (0.6 - 2.0 mm) kumatanthauza kapangidwe komaliza. Kapangidwe kake kamafikira mpaka 95% pakubwezeretsa zamkati ndipo kamapatsa malo osinthira mauna opanda zida kuti zinthu zisinthe mwachangu.
4. Chotsukira mpweya chotsukira mpweya
Imagwira ntchito pansi pa –0.09 MPa, imachotsa mpweya wosungunuka ndi mpweya wina wosazizira. Gawoli limateteza fungo lofewa komanso utoto wachilengedwe, ndikuletsa okosijeni womwe ungachepetse kukoma kapena mtundu.
5. Homogenizer
Chogwiritsira ntchito homogenizer, chomwe ndi gawo lalikulu la makina oyeretsera zipatso, chimakakamiza chinthucho kudutsa mu valavu yolondola pa 20 - 60 MPa. Kudula ndi kutsekeka kwa chitsulo komwe kumachitika kumachepetsa kukula kwa tinthu tating'onoting'ono ndikufalitsa ulusi, pectin, ndi mafuta mofanana.
• Zotsatira zake: kuoneka bwino pakamwa, kunyezimira, komanso kukhazikika kwa nthawi yayitali.
• Kapangidwe: chipika cha piston cha mtundu wa chakudya, mipando ya tungsten-carbide valve, chizunguliro cha chitetezo.
• Zosankha: chitsanzo cha benchi chokhala ndi gawo limodzi kapena awiri, chamkati kapena chokhazikika.
• Kuchuluka kwa mphamvu: kuyambira mayunitsi a labu mpaka mizere ya mafakitale.
Imayikidwa pambuyo pa deaerator komanso isanayeretsedwe, imatsimikizira kuti chinthucho chili chokhazikika, chopanda mpweya chokonzeka kudzazidwa.
6. Chotsukira
Chotsukira cha tubular kapena chubu cholowa m'chubu chimakweza kutentha kwa chinthucho kuti chisawonongeke chisanadzazidwe. Kuwongolera kwa PID kumasunga kutentha ndi mulingo wamadzimadzi molondola, pomwe kupanikizika pang'ono kumaletsa kuwira ndi kuipitsa.
7. Chodzaza ndi Aseptic / Hot Filler
Ma piston filler oyendetsedwa ndi Servo amathira puree m'mabotolo ang'onoang'ono, thumba, kapena mtsuko. Kuthira madzi ndi nthunzi yopopera yokha kumasunga asepsis. Kuwongolera njira ya HMI kumathandiza kusintha SKU nthawi yomweyo.
8. Dongosolo la CIP
Dongosololi (alkaline / acid / madzi otentha / kutsuka) limayeretsa lokha. Zoyezera ma conductivity ndi nthawi-temperature registration zikukwaniritsa zofunikira zowunikira. Ma loops otsekedwa amachepetsa kugwiritsa ntchito mankhwala ndikuteteza ogwiritsa ntchito.
Zotsatira: mzere wochokera kumapeto mpaka kumapeto womwe umaphwanya, kuyeretsa, kuyeretsa, kugawa mofanana, kuyeretsa, ndi kudzaza—kupanga puree yokhazikika, yamtengo wapatali yokhala ndi nthawi yochepa yopuma komanso khalidwe lokhazikika pa gulu lililonse.
EasyReal imapanga makina ake a puree wa masamba kuti azigwira ntchito zosiyanasiyana zosakaniza ndi mapangidwe.
• Zolowetsera Zipatso:mango, nthochi, guava, chinanazi, papaya, apulo, peyala, pichesi, plamu, zipatso za citrus.
• Zolowetsera zamasamba:karoti, dzungu, beetroot, phwetekere, sipinachi, chimanga chotsekemera.
• Mafomu Olowera:zinthu zatsopano, zozizira, kapena zopanda mabakiteriya.
• Mafomu Otulutsa:
1. Puree yamphamvu imodzi (10–15 °Brix)
2. Puree wokhuthala (28–36 °Brix)
3. Maphikidwe okhala ndi shuga wochepa kapena ulusi wambiri
4. Zakudya zosakaniza za zipatso ndi ndiwo zamasamba zophikira ana kapena ma smoothies
Kusinthasintha kwa Kusintha
Ma profiles otenthetsera ndi homogenization osinthika amatha kusintha kukhuthala kapena acidity ya nyengo.
Zolumikizira zolumikizira mwachangu ndi zophimba zolumikizidwa zimathandiza kutsimikizira CIP mwachangu komanso kusintha kwa maukonde pakati pa magulu.
Ndi mzere womwewo wopangira puree, ogwiritsa ntchito amatha kukonza mango nthawi yachilimwe ndi apulo nthawi yozizira, zomwe zimapangitsa kuti kugwiritsidwa ntchito kukhale kokwera komanso kubweza ndalama mwachangu.
Pakatikati pa dongosololi pali Siemens PLC yokhala ndi HMI yokhudza pazenera, yomwe imagwirizanitsa ma module onse pansi pa gawo limodzi lokha.
• Kasamalidwe ka Maphikidwe: magawo okonzedweratu a mtundu uliwonse wa chipatso—kutentha, vacuum, kuthamanga kwa homogenization, nthawi yogwirira, ndi zina zotero.
• Ma alamu ndi Ma Interlocks: amaletsa kugwira ntchito pamene ma valve kapena ma CIP loops atsegulidwa.
• Kuzindikira Kutali: PLC yokhazikika imathandizira chitsogozo chakutali ndi kusanthula zolakwika.
• Dashboard ya Mphamvu: imayang'anira nthunzi, madzi, ndi mphamvu pa gulu lililonse kuti ikwaniritse bwino ntchito zamagetsi.
• Kupeza Ntchito Mogwirizana ndi Udindo: ogwira ntchito, mainjiniya, ndi oyang'anira ali ndi mwayi wosiyana.
Mzere wowongolera uwu umatsimikizira malo okhazikika, kusintha kwakanthawi kochepa, komanso khalidwe lobwerezabwereza—kaya kukonza mayeso a malita khumi kapena kupanga matani ambiri.
Kuyambira pakupanga mpaka kukhazikitsa, Shanghai EasyReal Machinery Co., Ltd. imapereka njira yonse yogwirira ntchito:
1. Tanthauzo la Kukula: dziwani zolinga za zinthu, mphamvu, ndi kulongedza.
2. Mayeso Oyesera: yendetsani zitsanzo za zinthu ku EasyReal's Beverage R&D Center kuti mutsimikizire kukhuthala ndi kukolola.
3. Kapangidwe & P&ID: kapangidwe ka 2D/3D kosinthidwa kukhala kabwino ndi kayendedwe ka zinthu kokonzedwa bwino.
4. Kupanga ndi Kumanga: Kupanga kovomerezeka ndi ISO pogwiritsa ntchito SUS304/ SUS316L ndi mapaipi ozungulira.
5. Kukhazikitsa ndi Kuyambitsa: Kukonza malo ndi kuphunzitsa ogwiritsa ntchito.
6. Thandizo Pambuyo pa Kugulitsa: katundu wapadziko lonse lapansi komanso ntchito zaukadaulo zakutali.
Ndi zaka 25 zokumana nazo komanso kukhazikitsa zinthu m'maiko opitilira 30, EasyReal imapereka mizere ya puree yomwe imalinganiza kulondola, ukhondo, komanso kugwiritsa ntchito bwino ndalama.
Cholinga cha polojekiti iliyonse ndi kuthandiza opanga mapulogalamu kuti azitha kutulutsa bwino zinthu, kusunga kukoma kwabwino, komanso kusunga kukoma kwabwino.
Yambani ntchito yanu lero.
Visit https://www.easireal.com or email [email protected] to request a quotation or schedule a pilot test.
Zogulitsa Zofanana
