I-Acai Berry Processing Line
Qedela Ukucutshungulwa kwe-Acai kusuka kumajikijolo amasha kuya emikhiqizweni elungele imakethe
I-EasyReal yakha imigqa egcwele umthamo wejusi ye-acai berry, kanye ne-puree. Inqubo iqala ngokuthiamajikijolo amasha noma aqandisiwe, futhi isingatha zonke izigaba—ukuhlunga, ukuchoboza, ukwelashwa kwe-enzymatic, ukucaciswa, ukuhwamuka, ukuvala inzalo, nokugcwalisa.
Amajikijolo e-Acai aqukethe i-pulp enothe ngowoyela kanye nezikhumba eziwugqinsi. Lokhu kwenzade-seeding kanye pulping ebandayokubalulekile ekuvunweni nasekunambithekeni. Eyethuimishini ye-acai pulpingsebenzisa amasistimu we-rotor-stator anembile ukuze ususe imbewu ngenkathi ulondoloza ugaxekile olunothile ngezakhi ezinesivinini sokusebenza esijikelezayo esingu-1470 rpm.
Sinikeza kokubiliinqwaba kanye ne-pasteurization eqhubekayoongakhetha kukho. Ukuze uthole i-puree, umkhiqizo ufakwa inzalo ku-95-110 ° C kusetshenziswaama-tube-in-tube sterilizers. Ijusi icaciswa ngui-enzymatic hydrolysiskanye nama-centrifuges e-decanter esivinini esikhulu.
Ukuze kukhiqizwe impushana, ijusi liyadlulai-vacuum concentrationulandelwa nguizinhlelo zokumisa iqhwa, enomswakama olawulwa ngaphansi kuka-5%.
Wonke amasistimu enzelwe ukunciphisa ukuchayeka komoyampilo kanyegcina ama-anthocyanins-Izinhlanganisela ezinempilo ezinsomi ezimnyama ku-acai. Ulayini wethu usebenzisa304/316L insimbi engagqwali, ukuhlanzwa kwe-CIP ngobuhlakani, kanye ne-PLC+HMI ezenzakalelayo egcwele yokuphepha kanye nesikhathi.
Ukunikeza Izimakethe Zokudla Kwezempilo, Iziphuzo, Nezomsoco Kuwo Wonke Amazwekazi
Amajikijolo e-Acai avunwa kakhulu e-Brazil futhi athuthwa efriziwe noma ebandayo. Uma sezicutshunguliwe, ziba izithako ezibalulekileiziphuzo zezempilo, ama-smoothie blends, izithasiselo zokudla, amafomula okunakekelwa kwesikhumba, nezithako ezomisiwe eziqandisiwe.
Amasudi womugqa wokucubungula we-EasyReal's acai:
● Abakhiqizi besiphuzoukukhiqiza ijusi engaguquki eshalofini noma imixube yejusi
● Izimboni zokwengezaukwenza i-acai powder eqandisiwe yama-capsules noma ama-sachets
● Khipha amahabhuedinga ukupakishwa kwe-aseptic ukuze kuthunyelwe kwamanye amazwe
● OEM co-packersidinga osayizi benqwaba abaguquguqukayo kanye nezinguquko zefomethi esheshayo
● Amayunithi okuqala namayunithi ocwaningoukuthuthukisa imikhiqizo yokudla esebenzayo
Ungafaka lo mugqa ezindaweni ezishisayo eduze nendawo yokuvuna noma ezitshalweni zokupakisha kabusha zaphesheya. Isakhiwo sethu se-modular sivumelana nosayizi wezitshalo kanye nemigomo yokugcina yomkhiqizo. Noma ngabe udinga u-500kg/h noma amathani ayi-10/h, sinikeza isixazululo esingabizi kakhulu ngeukusekelwa okuqinile komhlaba wonke ngemuva kokuthengisa.
Okukhiphayo Okubalulekile Ohlotsheni Lomkhiqizo, Ifomethi Yokupakisha, kanye Nesiteshi Semakethe
Ukukhetha umugqa olungile kuncike kuweumkhiqizo wokugcinafuthiumthamo oqondiwe. Nansi indlela esiwaqondisa ngayo amaklayenti ethu:
Nge-Acai Juice Bottling (icacile noma inamafu):
Sebenzisa ukucaciswa kwe-enzymatic, ukuhlukaniswa kwe-centrifugal, bese u-pasteurize futhi ugcwalise ngokushisa engilazini noma amabhodlela e-PET. Sincoma umugqa ongu-1–5 wamathani/h ngejuice pasteurizer + ibhodlela filler.
Nge-Acai Puree (yokusebenzisa isithako se-B2B):
Yeqa ukucaciswa. Gcina i-pulp ngokusebenzisa izihlungi ezimahhadla. Sebenzisa isibulali magciwane se-tube-in-tube + ne-aseptic bag-in-drum filler. Khetha kusuka ku-500kg/h kuya ku-10 tons/h.
Okwe-Acai Powder (eyomisiwe):
Engeza i-juice concentrator ne-lyophilizer. Gcina umswakama ungaphansi kuka-5%. Sebenzisa ama-capsules noma ama-smoothie powders. Ncoma 200-1000 kg / ngosuku.
Okwezinsiza Zemikhiqizo Eminingi:
Siphakamisa aokwabelwana ngaso phezulu komfula(ukugeza + ukudonsa) kanyeizindlela ezimbili eziya phansi-enye nge-puree, enye ngeyejusi.
Futhi sisiza amakhasimende ukukhethaugesi ngokumelene nokushisisa umusi, iqoqo ngokumelene nokucubungula okuqhubekayo, kanye nohlobo lwesitsha (isikhwama sebhokisi, isigubhu, isikhwama, isikhwama).
Onjiniyela bethu bazofunda impahla yakho eluhlaza, ibhajethi, kanye nempahla ukuze baklame isixazululo esisebenza kahle kakhulu.
Ukusuka Ekuvuneni kuya Ekupakishweni Kwezentengiso - Ukugeleza Okugcwele Kwezobuchwepheshe
1.Ukwamukela & Ukuhlunga
Yehlisa amajikijolo e-acai afriziwe noma abandayo. Susa ukungcola nodaba lwangaphandle.
2.Ukugeza nokuhlola
Sebenzisa i-bubble washer + ukuhlela ama-roller ukuze ususe inhlabathi namajikijolo athambile.
3.De-seeding & Pulping
Sebenzisa i-acai pulper enesivinini esikhulu enezikrini ezinezikhala ukuze ukhiphe u-pulp, ususe imbewu nezikhumba.
4.Ukwelashwa Nge-Enzymatic (Ijusi Kuphela)
Engeza i-pectinase ku-45-50 ° C amahora angu-1-2 ukudiliza izindonga zamaseli.
5.I-Centrifugal Clarification (Ijusi Kuphela)
Sebenzisa i-decanter ukuze uhlukanise ijusi ezinhlayiyeni ezimahhadla.
6.I-Vacuum Evaporation (Yokugxilisa ingqondo noma iPowder)
Bilisa amanzi angaphansi kuka-70°C usebenzisa i-evaporator yefilimu ewayo.
7.Ukuvala inzalo
Sebenzisa i-tube-in-tube noma isibulala-magciwane sepuleti ku-95–110°C ukuze ubulale amagciwane nama-enzyme.
8.Ukugcwalisa
I-Aseptic bag-in-drum, i-bag-in-box, ibhodlela, noma i-sachet—ngokusekelwe ezidingweni zemakethe.
9.I-Freeze-Drying (I-Powder Kuphela)
Okuphakelayo gxila ku-lyophilizer ukuze ukomiswe kwe-sublimation.
10.Ukupakisha nokulebula
Sebenzisa i-cartoning ezenzakalelayo, ukubhala ngekhodi, kanye ne-palletizing.
I-Acai Berry De-seeder & Pulper
Lo mshini ususa imbewu nezikhumba eziqinile kumajikijolo e-acai. Isebenzisa i-blade ejikelezayo + isigubhu esinezimbobo. I-rotor iwachoboza amajikijolo ngobumnene. I-Pulp idlula nge-mesh; imbewu ihlala ngaphakathi. Senza ngendlela oyifisayo usayizi wemeshi (0.4–0.8 mm) ngokusekelwe ezidingweni zokugcina zomkhiqizo. Uma kuqhathaniswa nama-pulper esithelo ajwayelekile, imodeli yethu ye-acai imelana nokuvinjelwa futhi igcina isivuno esikhulu samajikijolo aminyene.
I-Enzymatic Treatment Tank ene-Agitator
Leli thangi lishisisa ijusi ye-acai ibe ngu-45-50°C futhi liyibambe amahora angu-1-2 ngokunyakazisa kancane. I-agitator iqinisekisa ukuthi ama-enzyme ahlangana ngokulinganayo. Isebenzisa insimbi engagqwali enezinga lokudla kanye ne-insulation. Amathangi e-EasyReal afaka amabhola okufuthwa e-CIP nezinzwa zesikhashana. Amakhasimende ayazuza esikhathini sokusabela esizinzile kanye nokunciphisa ukusetshenziswa kwe-enzyme.
I-Decanter Centrifuge Yokucaciswa Kwejusi
I-decanter yethu evundlile isebenzisa ukuzungezisa kwesivinini esikabili ukuhlukanisa u-pulp nejusi. Ijusi ye-acai ingena ngepayipi lokuphakelayo. Isigubhu sizungeza ngo-3000–7000 rpm ukuze sakhe i-G-force eqinile (Ehlobene Nokugeleza). I-pulp enhle iphuma ohlangothini olulodwa; wacacisa ijusi omunye. Lo mshini uthuthukisa ukucaca kwejusi futhi uthuthukise ukuhluzeka.
I-Falling-Film Vacuum Evaporator
Le yunithi igxilisa ijusi ye-acai ngaphansi kwezinga lokushisa eliphansi. Ijusi yehla ngamashubhu aqondile njengefilimu elincanyana. Ngaphakathi, umfutho we-vacuum wehlisa izinga lokubila libe ngu-65-70°C. Amajakhethi e-steam ashisa amashubhu. Umphumela uba ijusi ephezulu yokugxila enombala oqinile nephunga. Uma kuqhathaniswa namapani avulekile, lesi simiso sisebenzisa amandla amancane futhi silondoloza imisoco.
I-Tube-in-Tube Sterilizer ye-Acai Puree
Lesi sibulali magciwane sinamashubhu agxilile. I-steam izoshintsha ukushisa izonisela kuqala bese isebenzisa indlela amanzi ukushintshanisa ukushisa nomkhiqizo. Amanzi ashisayo ageleza ngejazi langaphandle, ashise i-puree ngaphakathi kweshubhu elingaphakathi. Igcina i-95-110 ° C imizuzwana engu-15-30. Umklamo uphatha i-viscous acai puree ngaphandle kokuvutha. Ngemuva kokushisa, umkhiqizo ungena ku-flash cooler. Sisebenzisa i-SS316L yebanga lokudla kanye nokulawula kwe-PID yedijithali.
I-Aseptic Bag-in-Drum Filler
Lesi sigcwalisi sibeka imikhiqizo ye-acai evalelwe inzalo ezikhwameni ze-aluminiyamu ezifakwe inzalo ngaphakathi kwezigubhu. I-filler isebenzisa umjovo we-steam + ama-aseptic valves. Iseli lokulayisha liqinisekisa ukugcwaliswa okunembile (±1%). Ama-operators aqapha yonke into nge-HMI yesikrini esithintwayo. Ivimbela ukuthintana komoya futhi iqinisekisa impilo yeshalofu yezinyanga eziyi-12 ezingeni lokushisa elizungezile.
Bamba I-Acai Yasendle, Eqandisiwe, noma Ehlanganisiwe Ngokulungisa Okuncane
Uhlelo lwe-EasyReal lungacubungula:
● I-acai esanda kuvunaemapulazini endawo
● Amajikijolo e-IQF eqandisiweezinsizeni zokuthekelisa
● I-acai pulp pureekubahlinzeki bezinkampani zangaphandle
● Izingxube ezihlanganisiwengebhanana, i-blueberry, noma i-apula
Eyethuisigaba sokuphatha izitheloilungisa ubukhulu nobulukhuni. Izihlungi nezihlungi zijwayela usayizi wemeshi kalula. Ngemigqa yempushana, sinikeza okuhlukileamazinga okuhwamuka (25–65 Brix)kanye nosayizi wethreyi lokuqandisa.
Imikhiqizo yokugcina ihlanganisa:
● Sula ijusi emabhodleleni e-PET
● I-Acai puree ezigubhu ze-aseptic
● Ijusi egxilile yokunikezwa kwe-B2B
● Impushana eyomiswa yiqhwa emaphaketheni noma kumaphilisi
Siyakhaizitshalo ezinezinhloso eziningieshintsha phakathi kwejusi nefomethi ye-puree. Idizayini ye-modular ivumela ukuthuthukiswa kwesikhathi esizayo kwemikhiqizo emisha noma umthamo owengeziwe.
Ukusebenza Okuzenzakalelayo Ngokugcwele Okunokuqapha Kwesikhathi Sangempela kanye Nokulawulwa Kweresiphi
I-EasyReal ihlanganisa aI-PLC + HMI uhlelo lokulawula oluhlakaniphilengaphesheya komugqa wokucubungula i-acai. Sonke isiteji esibalulekile—ukushisisa, ukuvala inzalo, ukugxilisa ingqondo, ukugcwalisa—kuyalandelelwa futhi kulawulwa ngesikhathi sangempela. Ama-opharetha angalungisa izinga lokushisa, izinga lokugeleza, nokucindezela okuvela kusikrini esithintwayo esimaphakathi.
I-interface yethu ye-HMI ibonisa imidwebo yokugeleza okubukwayo, amalogi e-alamu, izibali-sikhathi zeqoqo, nemiyalo yokulungisa. Uhlelo luhlanganisa:
● Siemens
● Umbala wesikrini esithintwayo HMIsngokusekelwa kwezilimi eziningi
● Izilawuli zokushisa zedijithali namamitha okugeleza
● Imojula yokufinyelela kudeukuxazulula inkinga ku-inthanethi
● Inkumbulo yeresiphi yeqoqongemiphumela ephindaphindwayo
Uhlelo lugcina idatha yomlando, ukuze ukwazi ukulandelela ikhwalithi yenqwaba, ukusetshenziswa kwamandla, nemijikelezo yokuhlanza. Lokhu kuthuthukisa ukulandeleka kokukhiqiza futhi kunciphisa isikhathi sokuqeqeshwa kwabasebenzi.
Lolu hlelo lokulawula lwenza umugqa wakho wokukhiqiza we-acaiokuthembeke kakhudlwana, okusebenzayo, nokuphephile-ngisho nangevolumu ephezulu noma imisebenzi engama-24/7.
Uzakwethu ne-Shanghai EasyReal Machinery Co., Ltd. ukuze Wethule noma Wandise Iphrojekthi Yakho ye-Acai
I-Shanghai EasyReal ineminyaka engaphezu kwengu-25 yokuhlangenwe nakhoimishini yokucubungula izithelo nemifino. Imigqa yethu yokucubungula i-acai manje isiyasebenzaI-Latin America, i-Southeast Asia, naseYurophu, ikhiqiza i-puree eqinile eshalofini, ijusi yebhodlela, nempushana enenani eliphezulu.
Sinikeza:
● Idizayini yobunjiniyela yangokwezifisongosayizi wakho wesitshalo kanye nohlobo lomkhiqizo
● Ukwesekwa kokufakwa nokuqeqeshwaendaweni noma ku-inthanethi
● Izingxenye eziyisipele nezinhlelo zokulungisangokwethembeka isikhathi eside
● Inethiwekhi yesevisi yomhlaba wonkekanye nonjiniyela abakhuluma isiNgisi
● Izinketho zomthamo womugqa oguquguqukayokusuka ku-500 kg/h kuya ku-10 tons/h
Ukuthi uyasetha yiniiyunithi yokuqala yokukhiqiza i-acainomaukwandisa imboni yemikhiqizo eminingi, i-EasyReal iletha izixazululo ezihambisana nemigomo nesabelomali sakho. Ithimba lethu lisebenza eduze nawe kusukela ekuhlolweni kwezinto ezingavuthiwe kuya ekulethweni komugqa wokhiye.
Xhumana nathi namuhlaukuze uqale iphrojekthi yakho yokucubungula i-acai:
www.easireal.com/contact-us
I-imeyili:sales@easyreal.cn
Sizokusiza ukuthi wakhe ulayini osebenza kahle, oguquguqukayo, nolungele ukuthumela ngaphandle.
Izigaba zemikhiqizo
