Ntxuav hauv Cov Khoom Siv Hauv Chaw
Qhov CIP system no khiav lub voj voog tu kom muaj zog los tiv thaiv koj cov khoom noj.
EasyReal Cleaning nyob rau hauv qhov chaw cov cuab yeej ua kom sov dej, ntxiv cov tshuaj ntxuav tes, thiab thawb cov dej ntxuav hauv koj lub cev hauv lub voj kaw. Nws txhuam sab hauv cov kav dej, tso tsheb hlau luam, li qub, thiab cov khoom siv hluav taws xob uas tsis muaj disassembly.
Peb theem tu. Zero khoom tiv tauj.
Txhua lub voj voog muaj xws li yaug ua ntej, tshuaj ntxuav, thiab yaug zaum kawg. Qhov no ua rau cov kab mob tawm thiab txwv tsis pub cov zaub mov seem tsis ua rau koj cov khoom tom ntej. Cov txheej txheem siv dej kub, kua qaub, alkali, los yog tshuaj tua kab mob - nyob ntawm seb koj cov khoom thiab kev tu cev.
Tsis siv neeg, nyab xeeb, thiab traceable.
Nrog lub ntse PLC + HMI tswj qhov system, koj tuaj yeem saib xyuas cov dej ntws, ntsuas kub, thiab ntxuav lub sijhawm ntawm lub sijhawm. Teem cov zaub mov huv, txuag lawv, thiab khiav lawv ntawm lub laub ntawm lub pob. Nws txo qis tib neeg kev ua yuam kev, ua kom zoo ib yam, thiab muab pov thawj ntawm kev huv rau txhua lub voj voog.
EasyReal tsim CIP systems nrog:
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Ib lub tank, ob lub tank, lossis triple tank configuration
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Tsis siv neeg kub thiab concentration tswj
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Xaiv cov cua sov rov qab tshuab
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Stainless hlau (SS304 / SS316L) sanitary tsim
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Flow tus nqi ntawm 1000L / h txog 20000L / h
Siv nyob rau hauv txhua lub koom haum ua zaub mov huv.
Peb Kev Tu Hauv Qhov Chaw ua haujlwm hauv txhua qhov kev lag luam uas muaj kev nyiam huv. Koj yuav pom nws hauv:
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Khoom noj khoom haus: mis nyuj, yogurt, cream, cheese
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Cov kua txiv hmab txiv ntoo thiab dej haus: kua txiv txiv nkhaus taw, kua txiv apple, dej qab zib
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Txiv lws suav ua: lws suav muab tshuaj txhuam, ketchup, kua ntses
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Aseptic filling systems: hnab-hauv-lub thawv, nruas, hnab
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UHT / HTST sterilizers thiab tubular pasteurizers
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Fermentation thiab sib tov tank
CIP khaws koj cov khoom kom nyab xeeb.
Nws tshem tawm cov khoom seem, tua cov kab mob, thiab tsis txhob lwj. Rau cov chaw tsim khoom lag luam ua cov khoom lag luam muaj txiaj ntsig zoo, txawm tias ib lub kav dej qias neeg tuaj yeem ua rau lub sijhawm kaw tag nrho. Peb lub kaw lus pab koj kom tsis txhob muaj kev pheej hmoo, ua tau raws li FDA / CE cov qauv kev nyiam huv, thiab txo qis qis ntawm cov khoom siv.
Cov phiaj xwm thoob ntiaj teb vam khom peb cov kab ke CIP.
Los ntawm Asia mus rau Middle East, EasyReal CIP cov cuab yeej yog ib feem ntawm ntau pua txoj haujlwm ua tiav. Cov neeg siv khoom xaiv peb rau peb cov kab sib xyaw ua ke tag nrho thiab yooj yim-rau-kev tswj hwm.
Cov kav dej qias neeg tsis huv lawv tus kheej.
Hauv kev ua kua zaub mov, cov khoom seem sab hauv tsim tau sai. Qab Zib, fiber, protein, rog, lossis acid tuaj yeem lo rau ntawm qhov chaw. Thaum lub sij hawm, qhov no tsim biofilms, scaling, los yog kab mob hotspots. Cov no tsis pom - tab sis lawv txaus ntshai.
Kev ntxuav tes tsis txaus.
Tshem tawm cov kav dej lossis qhib lub tso tsheb hlau luam nkim sijhawm thiab ua rau muaj kev pheej hmoo kis kab mob. Rau cov txheej txheem nyuaj xws li UHT kab, txiv hmab txiv ntoo evaporators, lossis aseptic fillers, tsuas yog CIP systems tuaj yeem ntxuav tag nrho, sib npaug, thiab tsis muaj kev pheej hmoo.
Txhua yam khoom yuav tsum muaj kev sib txawv ntawm kev tu vaj tse.
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Mis los yog proteintawm cov rog uas xav tau alkaline detergent.
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Kua txiv nrog pulpxav tau kev khiav nrawm dua kom tshem tawm cov fiber ntau.
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Sauces nrog qab zibxav tau dej sov ua ntej los tiv thaiv caramelization.
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Aseptic kabxav tau tshuaj tua kab mob yaug thaum kawg.
Peb tsim CIP cov kev pab cuam uas phim cov khoom xav tau kev tu-ua kom tsis muaj kab mob sib kis thiab kab mob siab tshaj plaws.
Pib los ntawm kev xav txog koj lub Hoobkas qhov loj thiab layout.
Yog tias koj cov nroj tsuag khiav 1-2 kab me me, ob lub tank semi-auto CIP tej zaum yuav txaus. Rau tag nrho cov txiv lws suav lossis cov khoom noj siv mis, peb pom zoo kom tsis siv neeg triple-tank systems nrog lub sijhawm ntse.
Nov yog yuav xaiv li cas:
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Tank kom muaj nuj nqis:
- Ib lub tank: haum rau phau ntawv yaug lossis me R & D labs
- Ob chav tank: hloov ntawm kev ntxuav thiab yaug dej
- Triple tank: cais alkali, kua qaub, thiab dej rau CIP tas li -
Kev tswj xyuas huv:
- Kev tuav tswj valve (nruab-qib)
- Semi-auto (lub sijhawm tu nrog kev tswj cov kua dej)
- Tag nrho nws pib (PLC logic + twj tso kua mis + valve pib tswj) -
Hom kab:
- UHT / pasteurizer: xav tau qhov kub thiab txias
- Aseptic muab tub lim: yuav tsum tau yaug kom tsis muaj menyuam zaum kawg thiab tsis muaj qhov kawg
- Kev sib xyaw / sib xyaw: xav tau lub tank ntim loj yaug -
Muaj peev xwm:
Los ntawm 1000 L / h txog 20000 L / h
Peb pom zoo 5000 L / h rau feem ntau nruab nrab cov txiv hmab txiv ntoo / kua txiv / cov khoom noj siv mis -
Ntxuav zaus:
- Yog tias hloov cov qauv ntau zaus: xaiv qhov programmable system
- Yog tias ua haujlwm ntev ntev: rov ua kom sov + lub peev xwm siab yaug lub tank
Peb pab koj xaiv chav tsev zoo tshaj plaws raws li koj qhov kev teeb tsa, pob nyiaj siv, thiab cov hom phiaj tu.
Cov txheej txheem ntxuav hauv qhov chaw (CIP) suav nrog tsib kauj ruam tseem ceeb. Tag nrho cov txheej txheem khiav hauv koj lub Hoobkas kaw cov kav dej - tsis tas yuav txiav lossis txav khoom siv.
Standard CIP Workflow:
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Initial Dej yaug
→ Tshem tawm cov khoom seem. Siv dej ntawm 45-60 ° C.
→ Duration: 5-10 feeb nyob ntawm qhov ntev ntawm cov kav dej. -
Alkaline Detergent Ntxuav
→ Tshem tawm cov rog, protein, thiab cov organic residue.
→ Kub: 70-85 ° C. Duration: 10–20 minutes.
→ Siv NaOH-raws li kev daws teeb meem, tswj tau. -
Nruab nrab dej yaug
→ Flushes tawm detergent. Npaj rau acid kauj ruam.
→ Siv tib lub voj dej lossis dej tshiab, nyob ntawm kev teeb tsa. -
Acid Ntxuav (yeem)
→ Tshem tawm cov pob zeb hauv av (los ntawm cov dej tawv, mis nyuj, thiab lwm yam)
→ Kub: 60-70 ° C. Duration: 5–15 minutes.
→ Siv nitric lossis phosphoric acid. -
Thaum kawg Yaug lossis tua kab mob
→ Thaum kawg yaug nrog dej huv lossis tshuaj tua kab mob.
→ Rau cov kab aseptic: yuav siv peracetic acid lossis dej kub> 90 ° C. -
Dej thiab Cooldown
→ Dej system, txias kom npaj lub xeev, nws pib-kaw voj.
Txhua kauj ruam yog teev thiab taug qab. Koj yuav paub tias lub valve twg qhib, qhov kub thiab txias tau mus txog, thiab ntev npaum li cas txhua lub voj voog khiav.
CIP Tank (Ib leeg / Ob Chav / Triple Tank)
Lub tank tuav cov dej huv: dej, alkaline, acid. Txhua lub tank muaj xws li lub tsho sov los yog hluav taws xob cua sov kom ncav cuag lub hom phiaj kub sai. Ib qib sensor taug qab cov dej ntim. Tank cov ntaub ntawv siv SS304 lossis SS316L nrog kev huv huv. Piv nrog cov yas lossis txhuas tso tsheb hlau luam, cov no muaj kev tuav pov hwm zoo dua thiab xoom corrosion.
CIP Pumps
High-flow sanitary centrifugal twj tso kua mis ntxuav cov kua los ntawm qhov system. Lawv ua haujlwm txog li 5 bar siab thiab 60 ° C + yam tsis poob dej. Txhua lub twj tso kua mis muaj stainless hlau impeller thiab ntws tswj valve. EasyReal cov twj tso kua mis tau ua kom zoo rau kev siv hluav taws xob tsawg thiab lub sijhawm ua haujlwm ntev.
Thaum tshav kub kub Exchanger / Electric rhaub
Chav tsev no ua kom sov ntxuav cov dej sai sai ua ntej nws nkag mus rau hauv Circuit Court. Cov qauv hluav taws xob haum cov kab me me; phaj lossis raj kub exchangers haum cov kab loj. Nrog PID tswj qhov kub thiab txias, cua sov nyob hauv ± 1 ° C ntawm qhov chaw teeb tsa.
Tswj Valves & Flow Sensors
Valves qhib los yog kaw cia ncaj qha ntws los ntawm cov tso tsheb hlau luam, cov kav dej, lossis rov qab ntws. Ua ke nrog flow sensors thiab conductivity meters, lub kaw lus kho lub twj tso kua mis ceev thiab hloov cov kauj ruam hauv lub sijhawm. Txhua qhov chaw yog CIP-muaj peev xwm thiab ua raws li cov qauv kev huv.
PLC Tswj System + Touchscreen HMI
Cov neeg ua haujlwm siv lub vijtsam los xaiv cov kev pabcuam tu. Lub kaw lus kaw txhua lub voj voog: lub sijhawm, qhov kub thiab txias, ntws, valve xwm txheej. Nrog kev tiv thaiv tus password, daim ntawv qhia presets, thiab kev tswj chaw taws teeb muaj peev xwm, nws muaj tag nrho traceability thiab batch logging.
Pipe & Fittings (Food-Qib)
Tag nrho cov kav dej yog SS304 lossis SS316L nrog polished sab hauv (Ra ≤ 0.4μm). Cov pob qij txha siv tri-clamp lossis welded txuas rau xoom tuag. Peb tsim cov kav dej kom tsis txhob muaj cov ces kaum thiab txo cov kua dej kom tsawg.
Ib qho kev tu cev haum rau ntau cov kab khoom.
Peb Qhov Kev Tu Hauv Qhov Chaw txhawb nqa ntau yam khoom siv-los ntawm cov txiv hmab txiv ntoo tuab mus rau cov kua mis zoo. Txhua yam khoom tawm tom qab sib txawv residues. Pulp tsim fiber ntau buildup. Mis tawm rog. Cov kua txiv hmab txiv ntoo yuav muaj suab thaj los yog kua qaub uas crystalizes. Peb tsim koj chav CIP los ntxuav lawv tag nrho - zoo thiab tsis muaj kev puas tsuaj rau cov kav dej lossis cov tso tsheb hlau luam.
Hloov ntawm cov khoom tsis muaj kev sib kis.
Ntau tus neeg siv khoom siv ntau cov kab. Piv txwv li, lub tuam txhab txiv lws suav yuav hloov mus rau txiv nkhaus taw puree. Peb cov cuab yeej tu hauv qhov chaw tuaj yeem khaws tau txog li 10 qhov kev pabcuam tu ua ntej, txhua tus tsim kom haum rau cov khoom sib txawv thiab cov qauv tsim. Qhov no ua rau kev hloov pauv sai thiab nyab xeeb, txawm tias cov khoom sib xyaw ua ke.
Siv cov khoom siv acidic, muaj protein ntau, lossis cov khoom qab zib.
Peb xaiv cov tshuaj ntxuav thiab kub raws li koj cov ntaub ntawv raw.
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Txiv lws suav kab xav tau cov kua qaub kom tshem tawm cov noob thiab fiber ntau stains.
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Cov mis nyuj yuav tsum tau kub alkali kom tshem tawm cov protein thiab tua cov kab mob.
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Cov kav dej txiv hmab txiv ntoo tej zaum yuav xav tau siab txaus kom tshem tawm cov suab thaj zaj duab xis.
Txawm hais tias koj cov txheej txheem cuam tshuam nrog cov kua txiv hmab txiv ntoo los yog cov kua txiv hmab txiv ntoo siab, peb lub CIP system ua kom koj cov zis huv si thiab zoo ib yam.
Tag nrho tswj nrog tsuas yog ib qho screen.
Peb Qhov Kev Tu Hauv Qhov Chaw los nrog lub ntse tswj vaj huam sib luag siv los ntawm PLC thiab HMI touchscreen. Koj tsis tas yuav twv. Koj pom txhua yam - kub, ntws, tshuaj lom neeg concentration, thiab lub sijhawm voj voog - tag nrho ntawm ib lub dashboard.
Ua kom koj cov txheej txheem ntxuav kom ntse dua.
Teeb tsa cov kev pab cuam tu nrog rau qhov kub thiab txias, lub sijhawm ntev, thiab cov dej ntws. Txuag thiab rov siv cov kev pab cuam rau cov khoom sib txawv. Txhua kauj ruam khiav tau txais: valve qhib, twj pib, tso tsheb hlau luam cua sov - tag nrho raws li lub sijhawm.
Taug qab thiab teev txhua lub voj voog tu.
Lub kaw lus kaw txhua qhov kev khiav haujlwm:
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Lub sijhawm thiab hnub tim
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Cov kua dej huv siv
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Qhov kub thiab txias
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Lub raj xa dej twg raug ntxuav
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Flow ceev thiab ntev
Cov ntaub ntawv no pab koj hla kev tshuaj xyuas, xyuas kom muaj kev nyab xeeb, thiab txhim kho kev ua haujlwm. Tsis muaj phau ntawv sau phau ntawv ntxiv lossis tsis nco qab cov kauj ruam.
Txhawb kev saib xyuas tej thaj chaw deb thiab tswb.
Yog tias qhov kev tu dej tsawg dhau, lub kaw lus ceeb toom rau koj. Yog tias lub valve tsis qhib, koj pom nws tam sim ntawd. Rau cov nroj tsuag loj, peb qhov system CIP tuaj yeem txuas rau koj qhov system SCADA lossis MES.
EasyReal ua kom huv tsis siv neeg, nyab xeeb, thiab pom.
Tsis muaj cov kav dej zais. Tsis muaj kwv yees. Tsuas yog cov txiaj ntsig koj tuaj yeem pom thiab ntseeg tau.
Cia peb tsim lub CIP system uas haum rau koj lub Hoobkas.
Txhua tsob nroj zaub mov txawv. Tias yog vim li cas peb tsis muab ib-size-fits-tag nrho cov tshuab. Peb tsim Kev Ntxuav Hauv Qhov Chaw uas phim koj cov khoom, qhov chaw, thiab cov hom phiaj kev nyab xeeb. Txawm hais tias koj tab tom tsim lub Hoobkas tshiab lossis hloov kho cov kab qub, EasyReal pab koj ua qhov yog.
Nov yog qhov peb txhawb koj qhov project:
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Tag nrho lub Hoobkas layout tsim nrog ntxuav txaus npaj
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CIP system sib phim rau UHT, muab tub lim, tank, lossis kab evaporator
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On-site installation thiab commissioning txhawb
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Kev cob qhia neeg siv + SOP kev xa khoom + kev saib xyuas mus sij hawm ntev
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Kev them nyiaj yug tej thaj chaw deb thiab spare qhov chaw muab
Koom nrog 100+ cov neeg siv khoom thoob ntiaj teb uas ntseeg EasyReal.
Peb tau xa cov cuab yeej CIP rau cov neeg tsim cov kua txiv hmab txiv ntoo hauv tebchaws Iziv, cov chaw cog qoob loo hauv Nyab Laj, thiab cov chaw cog qoob loo hauv Middle East. Lawv tau xaiv peb rau kev xa khoom sai, kev pabcuam txhim khu kev qha, thiab hloov tau yooj yim uas tsuas yog ua haujlwm.
Cia peb ua kom koj cov nroj tsuag huv si, sai dua, thiab nyab xeeb dua.
Hu rau peb pab neeg tam sim nopib koj qhov project Cleaning in Place. Peb yuav teb tsis pub dhau 24 teev nrog cov lus pom zoo uas haum rau koj cov kab thiab pob nyiaj siv.
Cov khoom qeb
