Chotenthetsera Magazi Chokakamiza Chambiri Chokhudza Zotsatira Zambiri
EasyReal imapanga dongosololi motsatira njira yosavuta yogwiritsira ntchito kutentha yomwe magulu angadalire.
Chizungulirochi chimayendetsa kayendedwe ka madzi mofulumira kwambiri kudzera mu chotenthetsera cha chipolopolo ndi chubu, chomwe chimatenthetsa chinthucho chikapanikizika.
Kenako mtsinjewo umalowa mu cholekanitsa chopanda mpweya ndipo umawala.
Kuwira kumachitika m'chidebe, osati m'machubu, kotero chosinthira madzi chimakhala choyera kwa nthawi yayitali.
Chizungulirochi chimakhazikitsa ma U-values pamene kukhuthala kukukwera, zomwe zikutanthauza kuti mumasunga zolinga pa °Brix yapamwamba.
Kuwongolera kotsekedwa kochokera ku PLC kumayendetsa malo okhazikika a kutentha kwa malo olowera, malo a valavu ya nthunzi, kupanikizika kwa flash, ndi kuyenda kobwezeretsanso.
Ma screen a HMI amasonyeza zochitika zenizeni, ma alarm, ndi maphikidwe, kotero wogwiritsa ntchito m'modzi amayang'anira gulu kapena kusintha molimba mtima.
Malo olumikizirana ndi zitsulo zosapanga dzimbiri, mapaipi aukhondo, ndi mapangidwe a CIP amateteza ukhondo ndikufupikitsa kusintha kwa zinthu.
Ma module a skid amasunga malo ogwirira ntchito molimbika komanso amasavuta kupeza chithandizo.
Kubwerezabwereza kwa batch-to-batch kumathandizira kukonza nthawi, pomwe kugwiritsanso ntchito mphamvu m'njira zosiyanasiyana kumachepetsa ndalama zogwirira ntchito.
Makina okonzera chakudya amayendetsa makina oyeretsera madzi okakamiza kuyenda kwa madzi ambiri awa pa phwetekere, karoti, apulo, apurikoti, ndi zipatso za mphesa pamene kukhuthala ndi zinthu zolimba zomwe zimapachikidwa zimayesa mapangidwe a filimu yopyapyala.
Opanga madzi ochulukirapo amagwiritsa ntchito kuti akwaniritse zolinga zapamwamba za Brix ndi mtundu ndi fungo lokhazikika.
Opanga zinthu zosawononga chilengedwe amakonda kutentha kosasinthasintha, kuipitsa malo osayenera, komanso njira zosavuta zoyeretsera.
Magulu omwe amathandizira ma audit amasunga zolemba kuchokera ku PLC, zomwe zimachepetsa zolemba pamanja ndikuwunika mwachangu.
Mizere yolongedza imapindula ndi kukhuthala kofanana komanso mawindo oyenda bwino.
Magulu opereka chithandizo kwa makasitomala amaona madandaulo ochepa chifukwa kutumiza kumakhala koyenera, sabata ndi sabata.
Zotsatira zonsezi zimalimbitsa chidaliro ndi ogula ndipo zimathandiza mapangano a nthawi yayitali.
Zipatso zosaphika zimakhala ndi zamkati, mbewu, ulusi, ndi pectin.
Zinthu zimenezi zimakhuthala zikamatenthedwa ndipo zimatha kumamatira pamalo otentha.
Chotenthetsera madzi choyendetsedwa ndi mpweya chimathandiza kuthana ndi vutoli mwa kusuntha madzi mwachangu kudzera mu chotenthetsera ndikuyika madzi otentha mu cholekanitsa.
Zophimba kapena zomalizitsa zokwera mmwamba zimachotsa tinthu tating'onoting'ono tomwe tingatseke ma valve.
Zotenthetsera zimawonjezera kutentha kwa chakudya ndikuchepetsa kutentha kwa kutentha.
Kuchotsa mpweya mwakufuna kumachepetsa mpweya womwe ungawononge mtundu ndi fungo.
Mapaipi aukhondo, ngalande zotsetsereka, ndi maphikidwe a CIP odziwika bwino amateteza chakudya kukhala chotetezeka ndipo amasunga chizungulirocho chili choyera.
Ogwira ntchito amayang'ana zomatira za pampu ndi ma gasket asanayambe kusintha kuti apewe kutuluka kwa madzi ndi nthawi yopuma.
Magulu amalemba kutentha, kupanikizika, ndi kayendedwe ka ntchito mu machitidwe a HMI, kotero oyang'anira amatha kuwonanso umboni akafika nthawi yowunikira.
Kapangidwe ka mzerewu kamasamalira kukula kwa kukhuthala, kumateteza ubwino, komanso kumathandiza kuti zinthu zipangidwe bwino.
Yambani ndi masamu a mphamvu.
Onjezani kuchuluka kwa nthunzi komwe kumafunika posinthana ndi masiku a nyengo kuti muwonjezere kukula kwa sitimayo.
Khazikitsani cholinga cha °Brix ndikusankha kuchuluka kwa zotsatira kuti mukwaniritse zolinga za steam.
Onjezani TVR ngati mukufuna kusunga ndalama zambiri ndi ndalama zochepa.
Taganizirani za MVR komwe mitengo yamagetsi imamveka bwino.
Kukula kwa malo osamutsira kutentha kuti muwone ngati kukhuthala koipa kwambiri pa zinthu zanu zomaliza zolimba kuli koyenera.
Yang'anani kupsinjika kwa kuwala ndi momwe kutentha kumayendera kuti fungo ndi mtundu wake zisungike bwino.
Gwiritsani ntchito zigongono zazikulu ndi ma valve odzaza ndi chipolopolo mu kuzungulira kobwezeretsanso kuti muchepetse kudulidwa ndi kutsekeka.
Tsimikizirani kuchuluka kwa vacuum ndi kuchuluka kwa condenser m'miyezi yotentha pamene kutentha kwa madzi ozizira kumakwera.
Sankhani zitsulo zosapanga dzimbiri zomwe zingagwirizane ndi zinthu zina ndipo gwirizanitsani zomatira ndi ma organic acid ndi shuga.
Malizitsani ndi kuyesa kapena kukulitsa liwiro kuti mutsimikizire malo okhala ndi nthawi yokhazikika.
Kapangidwe koyenera kamakhala ndi zolinga, kamayenda bwino, ndipo kamateteza mtengo pa kilogalamu.
• Kudya ndi kuyeretsa zosaphika. Landirani phala kapena puree. Chotsani mbewu zouma ndi ulusi kuti muteteze ma valve ndi mapampu.
• Kutenthetsa. Tenthetsani kutentha koyenera kuti muchepetse kuzizira kwa kuwala.
• Kutentha koyamba. Pompani mofulumira kwambiri kudzera mu chipolopolo ndi chotenthetsera cha chubu. Sungani madzi pansi pa kupanikizika kuti asawirire m'machubu.
• Kung'anima kwa cholekanitsa. Thirani mphamvu mu chidebecho. Wiritsani madzi mwachangu. Chotsani nthunzi ndi kusonkhanitsa madzi ochulukirapo.
• Zotsatira zapansi pa madzi. Bwerezani kutentha ndi kuwunikira zotsatira zake kuti mugwiritsenso ntchito mphamvu ndikuchepetsa nthunzi pa kilogalamu imodzi ya madzi ophwanyika.
• Kuundana ndi vacuum. Thirani nthunzi ya condense mu condenser pamwamba ndipo gwirani vacuum yokhazikika. Bweretsani condense kuti ibwererenso.
• Kuziziritsa chinthu. Ngati pakufunika, ziziritsani kuti muteteze mtundu ndi fungo musanasunge kapena kulongedza.
• Kupanga nthambi za masitayelo.
o Puree yosalala: yendetsani kuzungulira kokhazikika ndikumaliza ku cholinga cha °Brix.
Ndi zidutswa kapena ulusi: sungani liwiro lalikulu; kulitsani zotsekera; sinthani mavavu kuti muteteze zinthu zomwe zili mkati.
o Brix yokwera, mitundu yotsika ya shuga: limbitsani kutentha ndikuyang'anira nthawi yomwe muli nayo kuti muteteze kukoma.
1) Chotenthetsera cha Chipolopolo ndi Chitoliro (Chotenthetsera Chopanikizika)
• Chotenthetsera chimawonjezera mphamvu pamene madziwo akupitirirabe kupanikizika, kotero machubu sakuwira.
• Njira imeneyi imachepetsa kuipitsidwa pamalo otentha ndipo imapangitsa kuti kutentha kusamukire bwino nthawi yonse yomwe ikutha.
• Ogwira ntchito amaika malo a ma valve a nthunzi ndipo amawunika kutentha kwa malo olowera ndi otulutsira pa ma HMI screens.
• Kapangidwe kake kamalola kulamulira bwino kwa ∆T, komwe kumateteza mitundu ndi fungo losavuta kumva.
• Machubu akuluakulu okhala ndi mainchesi awiri ndi malo olowera osalala amathandizira kuyenda bwino kwa zinthu zobwezerezedwanso komanso kuchepetsedwa kwa kudulidwa.
• Kukula kwa malo a EasyReal kuti kugwirizane ndi kukhuthala koipa kwambiri, kotero mzerewu umasunga zolinga pa °Brix yapamwamba.
2) Chizunguliro Chozungulira Kuthamanga Kwambiri
• Pampu yapadera imayendetsa kuyenda mwachangu kudzera mu chotenthetsera ndikubwerera ku cholekanitsa.
• Kuthamanga kwambiri kumawonjezera zotsatira za "kudziyeretsa" zomwe zimachepetsa kudzikundikira kwa zinthu zomwe zasungidwa.
• Ma valve odzaza ndi ma radius elbows akuluakulu amachepetsa kutsika kwa kuthamanga kwa magazi ndipo amateteza ulusi kapena zidutswa zofewa.
• Magalasi owonera ndi ma transmitter opanikizika amathandiza ogwiritsa ntchito kutsimikizira momwe kuzungulira kumakhalira kokhazikika.
• Chizungulirochi chimalimbana ndi kukwera kwa madzi pamene chakudya champhamvu chikuyandama mkati mwa nyengo.
• Magulu amakonza ma recycling ratios kuti nthawi yogona ikhale yochepa pamene akukweza zinthu zomaliza zolimba.
3) Chotengera cha Flash / Separator
• Chotengeracho chimalandira madzi otentha kuchokera ku chotenthetsera ndipo nthawi yomweyo chimayatsa madzi pansi pa chotsukira.
• Kuwiritsa kumachitika apa, kutali ndi machubu, zomwe zimapangitsa kuti chosinthira madzi chikhale choyera.
• Kukhazikika kwa mkati kumathandiza kuti nthunzi isalowe mwachangu komanso kuti madzi azituluka bwino.
• Zipangizo zoyezera ndi zowongolera zotsutsana ndi thovu zimateteza kukhazikika pamagetsi apamwamba.
• Mabowo otulutsira madzi, mipira yopopera, ndi njira zoyeretsera za CIP zomwe zafotokozedwa bwino zimapangitsa kuti kuyeretsa kubwerezedwe.
• Ogwira ntchito amaonera kupanikizika kwa kuwala ndi kutentha kwa chinthucho kuti ateteze fungo ndi mtundu.
4) Kondensa ndi Dongosolo Lopopera Madzi
• Chokonzetsera pamwamba chimasintha nthunzi kukhala condensate ndipo chimakhazikitsa vacuum motsatira zotsatira zake.
• Madzi ozizira kapena ma glycol circuits amachotsa kutentha popanda kukwera kutentha kwa chinthucho.
• Chotchinga cha vacuum chimagwirira zinthu zosapanga dzimbiri kuti kutentha kwa dzuwa kukhale kodziwikiratu.
• Zipangizo zimalemba kuthamanga, kutentha, ndi kayendedwe ka zinthu kuti ziwunikidwe komanso kuthetsedwa mavuto.
• Kutulutsa mpweya woipa ndi mpweya wotuluka m'malo otseguka kumatsatira njira zaukhondo kuti malowo atetezedwe.
• Kukula koyenera kumathandiza kuti chomera chizigwira ntchito ngakhale nthawi yotentha kapena nthawi yayitali.
5) Sitima Yogwira Ntchito Zambiri yokhala ndi Zosankha za TVR / MVR
• Zotsatira zimalumikizana motsatizana kotero kuti nthunzi yochokera ku zotsatira zina imatentha ina.
• TVR imawonjezera nthunzi yochititsa chidwi kuti ibwezeretse nthunzi ndikuchepetsa kufunikira kwa nthunzi yatsopano.
• MVR imagwiritsa ntchito makina oyeretsera mphamvu ya nthunzi pamene magetsi akugwirizana ndi chikwamacho.
• Kukonza mapaipi ndi kuwongolera bwino kumapewa kusefukira kwa madzi ndipo kumateteza kusunga mphamvu.
• Mafakitale akukwera pang'onopang'ono pamene kuchuluka kwa zinthu kukukula kapena mitengo yamagetsi ikusintha.
• Zochitika zomveka bwino za HMI zimathandiza magulu kuyeza ndalama zomwe zasungidwa ndikutsimikizira bizinesiyo.
Okonza zipatso amakumana ndi kusintha kwa ubwino ndi mtengo wa mbewu.
Mzerewu umalandira puree watsopano, mabuloko ozizira, chakudya chosayambitsa matenda, ndi/kapena zosakaniza zosakaniza.
Ogwiritsa ntchito amakonza maphikidwe kuti aone ngati zinthu zolimba, asidi, ndi ulusi zili ndi zinthu zambiri.
Zokonda zimasintha mwachangu pakati pa magulu azinthu kuti nthawi yogwira ntchito ikhale yochepa.
Magulu amapanga matrix ya zinthu zomalizidwa zomwe zimaphimba ma phala okhazikika a Brix okwera komanso zinthu zapadera zomwe zimafuna kukhuthala kosiyana kapena mitundu yosiyanasiyana.
Ogula akapempha mitundu yosiyanasiyana ya zilembo zachinsinsi, makinawo amagwira ntchito ndi magulu ang'onoang'ono popanda nthawi yayitali yoyeretsa.
Mapampu ndi ma valve amagwirizana ndi makulidwe osiyanasiyana, kotero mutha kugwiritsa ntchito ma purée opepuka m'mawa ndi ma phala okhuthala pambuyo pake.
Zosankha izi zimateteza mphamvu ya zinthu mkati mwa nyengo yonse ndikuchepetsa zoopsa pamene msika ukusintha.
Maphikidwe a PLC amafotokoza kutentha, kupanikizika, ndi kuyenda kwa zinthu zina. Ma interlocks amateteza zida zikamawonjezeka kapena pamene magetsi akuyenda. Ogwira ntchito amawerenga zochitika za HMI ndi ma alarm kuti awone mavuto msanga. Mainjiniya amatumiza malipoti a batch kapena shift kuti akawunikenso. Kufikira komwe kumachokera paudindo kumawongolera kusintha kwa oyang'anira ndi ntchito za woyendetsa. Thandizo lakutali limathandiza magulu kuzindikira mavuto ndikuchepetsa nthawi yopuma. Zosungira ndi mapulani osamalira zimasunga zinthu zofunika kwambiri pashelefu. Njira yowongolera iyi imachotsa zoyerekeza kuchokera ku ntchito za tsiku ndi tsiku, zomwe zimakweza phindu ndikuchepetsa kugwiritsa ntchito nthunzi. Pulogalamuyi imapangitsanso kusintha kofanana, kuti musinthe zinthu ndi nkhawa zochepa.
Timakutsogolerani kuyambira pamlingo woyamba mpaka nyengo yoyamba. Yambani ndi ntchito, °Brix yomaliza, ndi kuchuluka kwa sabata iliyonse. Gawani malire a ntchito za nthunzi, mphamvu, madzi ozizira, ndi ngalande. Timayendetsa kutentha ndi kulemera, timapereka kuwerengera zotsatira, ndikulemba zosankha za TVR kapena MVR zikakwanira. Mumawunikiranso kapangidwe ndi P&ID, kenako ndikutsimikizira malo okhazikika mu kuyesa koyesa kapena malo. Timalamula oyendetsa sitima, oyendetsa sitima, ndikukhazikitsa njira za CIP. Timathandizira gulu lanu mpaka pachimake choyamba ndi thandizo lakutali ndi zida zina. Pemphani lingaliro ndi kuyerekezera mphamvu lero. Mumapeza njira yomveka bwino yopita ku khalidwe lokhazikika, kuyeretsa kochepa, komanso mtengo wotsika pa kilogalamu.
Zogulitsa Zofanana
