Plum Processing Line
Mzere wa EasyReal plum processing umaperekantchito yokhazikikakwa zinthu zonse zamtundu wapamwamba komanso zotsika kwambiri. Timagwiritsa ntchito chitsulo chosapanga dzimbiri cha chakudya pazigawo zonse zolumikizana ndikutsatakapangidwe ka modularkotero mutha kusintha mzere kutengera mtundu wazinthu.
Mzere uliwonse umayamba ndi akutsuka ndi kusanja maula, kutsatiridwa ndi akuwononga pulperzomwe zimalekanitsa maenje ndi makanda kuchokera ku zamkati. Kenako, kutengera zomwe mukufuna, zotuluka zimasiyana:
● Zamadzi, timaphatikizapo kuchotsa, chithandizo cha enzymatic, kumveketsa bwino, ndi kutuluka kwa mpweya.
● Zapuree, timasunga zamkati ndi kusefera pang'ono ndikuyika kutentha pang'ono.
● Zakupanikizana kapena phala, timaphatikizanso matanki osakaniza, zosungunulira shuga, ndi zophikira vacuum.
Njira zonse zamatenthedwe zimagwiritsa ntchito molondolaKuwongolera kutentha kwa PID. Zathumachubu-mu-chubu zoleragwirani phala la ma plums of high-viscosity popanda kutenthedwa kapena kuyipitsa. Pomaliza, zogulitsa zimalowa mizere ya aseptic kapena yotentha.
EasyReal imapanga mzere uliwonsekuyeretsa kosavuta, kupulumutsa mphamvu,ndinthawi yayitali. Kaya mukufuna 500 kg/h kapena 20,000 kg/h kutulutsa, mainjiniya athu amatha kukonza yankho kuti ligwirizane ndi kukula kwa mbewu yanu, kupezeka kwa mphamvu, ndi mtundu wa ma phukusi.
Okonza zipatso amagwiritsa ntchito mizere ya EasyReal plum m'njira zingapo:
● Mafakitole amadzimadzikupanga NFC ndi kuganizira.
● Mitundu ya Jampangani zotsekemera zotsekemera kuchokera kumitundu ya clingstone kapena damson.
● Puree supplierskutumiza kunja theka-omaliza zamkati chakudya ana ndi mkaka zosakaniza.
● Unyolo wophika buledigwiritsani ntchito ma plum paste popanga ma mooncakes, ma tarts, ndi makeke odzaza.
Timathandiziranso:
● Agri-cooperativesKukonza ma plums atsopano pa nthawi yokolola.
● OEM otumiza kunjakupanga zinthu zambiri zodzaza 220L thumba-mu-drum.
● Ma processor a contractomwe amatumikira makasitomala angapo a zipatso pamzere umodzi wosinthika.
Mizere yathu ya maula imagwirizanacultivars angapomonga maula ofiira, maula achikasu, greengage, kapena damson. Kaya mukuyang'ana mitsuko yogulitsa kwanuko kapena kudzaza kwakukulu, EasyReal ili ndi mapangidwe otsimikiziridwa.
Kuti musankhe mzere woyenera wopangira maula, ganizirani zinthu zofunika izi:
1. Mphamvu zotulutsa:
● Miyeso yaying'ono: 500-1000 kg / h
● Sikelo yapakatikati: 2-5 matani / h
● Kukula kwa mafakitale: 10 matani / h ndi kupitilira apo
2. Mtundu wa mankhwala:
● Zamadzi ndi maganizo: sankhani zitsanzo zokhala ndi chithandizo cha enzymatic, kuwunikira kwapakati, ndi evaporator yamafilimu akugwa.
● Zapuree ndi chakudya cha mwana: gwiritsani ntchito zokoka pang'ono zosefera pang'ono komanso zosefera zometa.
● Zakupanikizana kapena phala: sankhani zophika vacuum, zosakaniza shuga, ndi zodzaza makatoni apamwamba.
3. Kuyika mawonekedwe:
● Mabotolo agalasi ogulitsa kapena mitsuko (200-1000 ml)
● Mabotolo apulasitiki odzaza otentha
● 200L/220L matumba aseptic mu ng'oma
● 1-5L matumba operekera zakudya
4. Yaiwisi chikhalidwe:
● Ma plums atsopano
● IQF kapena mazira
● Pre-pitted zamkati
Akatswiri athu ogulitsa amatha kutengera njira zosiyanasiyana zoyendetsera zolinga zanu. Timakuthandizani kufananizandalama motsutsana ndi zokolola, kukonza nthawi vs. alumali moyo,ndimanual vs. khwekhwe basi.
Umu ndi momwe mzere wathunthu umasinthira ma plums kukhala zinthu zomaliza:
Ma plums atsopano
→Kukwezera Conveyor
→Washer wa Bubble + Brush Washer
→Kusanja Conveyor
→Kuwononga Pulper
→Preheater
→(posankha) Tanki Yochizira Enzyme
→(posankha) Centrifugal Clarifier
→(posankha) Evaporator for Concentration
→Sterilizer (chubu-mu-chubu kapenamtundu wa tubular)
→Kudzaza kwa Aseptic kapena Kudzaza Kutentha
→Zomaliza: Juisi / Puree / Jam / Paste
Timasintha tchati kutengera zomwe mwatulutsa. Mwachitsanzo, puree amadumpha ma enzyme ndi njira zowunikira. Jam mizere ikuphatikizapo ablending & shuga dissolving unitmusanaphike vacuum.
Tiyeni tiwone zida zoyambira zomwe zimapangitsa kuti mzere wanu ukhale wogwira mtima:
Pulamu Bubble Washer + Brush Washer
Chigawochi chimakweza ndi kuviika ma plums mu thanki yachitsulo chosapanga dzimbiri ndi madzi ozungulira. Adongosolo bubblemokoma umasokoneza chipatsocho kuchotsa fumbi ndi litsiro. Ndiye,maburashi ozungulirapukuta pamwamba ndikutsuka ndi madzi abwino.
→ Imathandiza kuchotsa mankhwala ophera tizilombo ndi zikopa zofewa popanda kuwonongeka.
→ Amachepetsa kubereka komanso amawongolera ukhondo mu gawo loyamba.
Plum Sorting Conveyor
Lamba wachitsulo chosapanga dzimbiri amasuntha ma plums otsuka pansi pa kuwala kapena kuyang'anitsitsa. Oyendetsa amachotsa zipatso zowonongeka kapena zosapsa.
→ Imawonetsetsa kuti zipatso zapamwamba zokha zimalowa m'magawo a pulping.
→ Kusanja kwa kamera kosankha komwe kukupezeka kuti zizichitika zokha.
Plum Destoning Pulper
Makinawa amagwiritsa ntchito sieve yozungulira yothamanga kwambiri kuti alekanitse maenje ndi thupi. Tsamba lamkati limazungulira motsutsana ndi chophimba cha mauna pomwe zamkati zikudutsa.
→ Amachotsa miyala ya maula bwino popanda kuphwanya kernel.
→ Imatulutsa puree wosalala kapena madzi oyambira opanda zinyalala zochepa.
Tanki Yochizira Enzyme
Kwa madzi ndi kukhazikika, thanki iyi imawonjezera michere yazakudya kuti iwononge pectin ndikuchepetsa kukhuthala.
→ Imawonjezera zokolola zamadzimadzi ndikuchepetsa kusefa.
→ thanki yokhala ndi jekete yokhala ndi chophatikizira chophatikizira komanso kuwongolera kutentha.
Centrifugal Clarifier
Centrifuge iyi imalekanitsa zolimba zoyimitsidwa ndi madzi pambuyo pakuwonongeka kwa enzymatic.
→ Amapereka madzi a plume osawoneka bwino.
→ Zothandiza kwambiri pa NFC komanso mizere yomveka bwino.
Kugwa-Filimu Evaporatorkapena ForcedEmpweya
Evaporator imayika madzi kukhala madzi kapena phala. Madzi amalowa mufilimu yopyapyala pamachubu otentha ndipo madzi amasanduka nthunzi.
→ Imagwiritsira ntchito mpweya wa vacuum wotentha pang'ono pofuna kuteteza kukoma.
→ Kupulumutsa mphamvu ndikugwiritsanso ntchito kutentha kuchokera pazotsatira zam'mbuyomu.
Tube-in-Tube kapenaTubularWolera
Timagwiritsa ntchito ma sterilizer amtundu wa tubular pamadzi ndichubu-mu-chubulembani zoletsakwa viscous jam/paste/puree.
→ Imasunga zogulitsa zapamwamba pa 95–121°C.
→ Mulinso chojambulira cha tempo, machubu ogwirizira, ndi valavu yakumbuyo.
→ Imapewa kuipitsa ngakhale ndi zamkati zokhuthala.
Makina Odzaza Aseptic
Makinawa amadzaza mankhwala a maula osabala m'matumba osabala mkati mwa ng'oma kapena nkhokwe.
→ Imagwira ntchito m'zipinda zoyera kapena pamalo opanda mpweya.
→ Imapezeka mumitundu yamutu umodzi kapena mitu iwiri.
→ Yoyenera kutumiza kunja ndi kusungirako nthawi yayitali.
The EasyReal plum processing line imagwira ntchito zosiyanasiyanama plum cultivarsndizolowetsamo. Kaya mulandirama plums ofiira, ma plums achikasu, ma greengages, kapenamadamu, makina athu amasintha mayendedwe ndi kusefera kuti agwirizane ndi kapangidwe kake ndi acid-acid.
Mutha kudyetsa:
● Zatsopano zonse plums(ndi maenje)
● Ma plums owuma kapena osungunuka
● Pre-pitted zamkatikuchokera kusungirako kozizira
● Zochuluka kapena zoswekaza phala
Chilichonse chandamale cha mankhwala chimakhala ndi njira yake yapadera. Mwachitsanzo:
● Mizere ya madziTsimikizani kumveka bwino komanso kuwonongeka kwa ma enzyme kuti mupeze zokolola zabwino.
● Mizere yoyeradumphani kufotokozera ndikusunga ulusi wa zamkati kuti ukhale wosavuta.
● Kupanikizana kapena phala mizeregwiritsani ntchito vacuum kuphika ndi kuwonjezera shuga kuti mukwaniritse Brix yoyenera ndi mamasukidwe abwino.
Kusinthasintha kumabweranso ndi zosankha zamapaketi. Mzere wapakati womwewo ungasinthe pakati:
● 200 ml mabotolo ogulitsa
● 3 mpaka 5L matumba a BIB
● 220L ng'oma za aseptic
Timapanga dongosolo kuti tilolekuyeretsa mwachangu kwa CIP, kusintha kwa recipe,ndikupanganso njira. Izi zikutanthauza kuti mutha kuthamanga madzi m'mawa ndikuyika masana.
Ngati katundu wanu asintha malinga ndi nyengo kapena kufunikira kwa msika, EasyReal's modular design imapangitsa kuti mzere wanu uziyenda bwino komanso kutayika kochepa.
Mzere wopangira maula umayenda pa aPLC + HMI smart control system, kukupatsani ulamuliro wonse ndi kuwonekera kwa deta pa sitepe iliyonse.
The central touchscreen imakulolani:
● Khazikitsani kutentha, kuthamanga, ndi kupanikizika pagawo lililonse
● Yang'anirani kuchuluka kwa mayendedwe ndi nthawi yosungira katundu
● Tsatani mbiri ya batch ndi kuzungulira kwa CIP
● Yambitsani ma alarm azinthu zachilendo
Timagwiritsa ntchitoolamulira a PLCmonga Siemens yokhala ndi mapanelo ophatikizika a HMI. Pazinthu zovuta monga kutsekereza ndi kudzaza kwa aseptic, timawonjezeraKuwongolera kutentha kwa PIDndimalamulo a msana-pressurekutsimikizira chitetezo ndi kusasinthika kwazinthu.
Kwa machitidwe akuluakulu, mutha kusankhanso:
● Matenda akutalindi chithandizo cha mavuto
● Kulowetsa deta ndi kutumiza kunjakwa lipoti lotsata
● Ma module oyang'anira maphikidwekusintha zinthu mosavuta
Makina onse amapangidwa ndi mainjiniya amagetsi amnyumba ndipo amayesedwa nthawi ya FAT asanaperekedwe (Factory Acceptance Test). Mumapeza nsanja yokhazikika komanso yosavuta kugwiritsa ntchito yomwe imafunikira maphunziro ochepa.
Ndi maulamuliro anzeru a EasyReal, simuyenera kuganiza zomwe zikuchitika mkati mwa mapaipi. Mumachiwona akukhala, sinthani nthawi yomweyo, ndikuwongolera gulu lililonse.
Shanghai EasyReal Machinery Co., LtdZaka 25 zamakampanipokonza zipatso. Tathandiza makasitomala kudutsa30+ mayikokumanga mizere yodalirika, yosinthika, komanso yotsika mtengo.
Kuchokera pakukweza zida kumodzi kupita ku mbewu zonse za turnkey, timathandizira:
● Kupanga dongosolo ndi kamangidwe
● Kupereka zida ndi kukhazikitsa
● Maphunziro a ntchito ndi otsogolera
● Thandizo pambuyo pa malonda ndi zida zosinthira
Aliyense maula processing mzere timamanga ndimakonda kwa malonda anu, phukusi lanu,ndizomangamanga zakomweko. Mayankho athu amathandizidwa ndi zochitika zenizeni padziko lonse lapansi m'mafakitale a juwisi, kupanikizana, ndi zamkati.
Lolani gulu lathu la mainjiniya lifufuze zosowa zanu. Tipanga yankho lomwe limapangitsa kuti pakhale zokolola zambiri, lichepetse nthawi yopumira, komanso ligwirizane ndi dongosolo lanu loyika ndalama.
Lumikizanani nafe tsopanokupempha mtengo kapena kulumikizana ndiukadaulo:
www.easireal.com/contact-us
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