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Isuku mu bikoresho Ibikoresho Byerekanwe Ishusho
  • Isuku mu bikoresho
  • Isuku mu bikoresho

Isuku mu bikoresho

Ibisobanuro bigufi:

UwitekaSisitemu yo gukora isuku (CIP)ni tekinoroji yingenzi ikoreshwa munganda zitunganya ibiribwa, zagenewe gusukura imbere yimbere yibikoresho nka tanki, imiyoboro, hamwe nubwato bitasenyutse.
CIP Sisitemu yo kugira isuku igira uruhare runini mukubungabunga amahame yisuku ikwirakwiza ibisubizo byogusukura hifashishijwe ibikoresho byo gutunganya, kureba niba ibyanduye nibisigara.
Ikoreshwa cyane murwego rwamata, ibinyobwa, hamwe nogutunganya ibiryo, sisitemu ya CIP itanga inzira nziza, isubirwamo, kandi itekanye neza igabanya igihe cyakazi hamwe nakazi.


Ibicuruzwa birambuye

Ibisobanuro bya CIP yoza

Sisitemu ya CIP ikoresha uburyo bukomeye bwo gukora isuku kugirango urinde umurongo wibyo kurya.
Isuku ya EasyReal muri Place ibikoresho bishyushya amazi, ikongeramo ibikoresho, kandi igasunika amazi yisuku binyuze muri sisitemu mumuzinga ufunze. Irasuzuma imbere mu miyoboro, ibigega, indangagaciro, hamwe no guhanahana ubushyuhe nta gusenya.

Ibyiciro bitatu byogusukura. Guhuza ibicuruzwa bya zeru.
Buri cyiciro kirimo kubanza gukaraba, gukaraba imiti, no kwoza bwa nyuma. Ibi bituma bagiteri zisohoka kandi bigahagarika ibiryo bisigaye kwangiza icyiciro gikurikira. Inzira ikoresha amazi ashyushye, aside, alkali, cyangwa yangiza-bitewe nibicuruzwa byawe nurwego rwisuku.

Byikora, umutekano, kandi birashobora gukurikiranwa.
Hamwe na sisitemu yubwenge ya PLC + HMI, urashobora gukurikirana imigendekere, ubushyuhe, nigihe cyo gukora isuku mugihe nyacyo. Shiraho ibisubizo byogusukura, ubike, kandi ubikoreshe mukanda buto. Igabanya ikosa ryabantu, igakomeza ibintu, kandi iguha gihamya yisuku kuri buri cyiciro.

EasyReal yubaka sisitemu ya CIP hamwe na:

  • Ikigega kimwe, ikigega cya kabiri, cyangwa ibigega bitatu

  • Ubushyuhe bwikora no kugenzura ibitekerezo

  • Sisitemu yo kugarura ubushyuhe

  • Ibyuma bitagira umwanda (SS304 / SS316L) igishushanyo mbonera

  • Ibiciro bitemba kuva 1000L / h kugeza 20000L / h

Gushyira mu bikorwa EasyReal Isuku mubikoresho byahantu

Ikoreshwa muri buri ruganda rwibiryo rufite isuku.
Isuku yacu muri sisitemu ikora mu nganda zose aho isuku ihambaye. Uzabibona muri:

  • Gutunganya amata: amata, yogurt, cream, foromaje

  • Umutobe n'ibinyobwa: umutobe w'umwembe, umutobe wa pome, ibinyobwa bishingiye ku bimera

  • Gutunganya inyanya: paste yinyanya, ketchup, isosi

  • Sisitemu yo kuzuza Aseptic: umufuka-mu-gasanduku, ingoma, umufuka

  • UHT / HTST sterilizers hamwe na pasteurizeri ya tubular

  • Gusembura no kuvanga ibigega

CIP ituma ibicuruzwa byawe bigira umutekano.
Ikuraho ibikoresho bisigaye, yica mikorobe, kandi ihagarika kwangirika. Ku nganda zikora ibiryo bifite agaciro kanini, niyo umuyoboro umwe wanduye urashobora gutera umunsi wose. Sisitemu yacu igufasha kwirinda izo ngaruka, kuzuza amahame yisuku ya FDA / CE, no kugabanya igihe cyo hagati yicyiciro.

Imishinga yisi yose ishingiye kuri sisitemu ya CIP.
Kuva muri Aziya kugera mu burasirazuba bwo hagati, ibikoresho bya EasyReal CIP ni igice cyimishinga igenda neza. Abakiriya baduhitamo kumurongo wuzuye wuzuye kandi byoroshye-guhuza kugenzura.

Impamvu ibimera byibiribwa bikenera sisitemu yihariye ya CIP？

Imiyoboro yanduye ntabwo yisukura.
Mugutunganya ibiryo byamazi, ibisigazwa byimbere byubaka vuba. Isukari, fibre, proteyine, ibinure, cyangwa aside irashobora gukomera ku buso. Igihe kirenze, ibi birema biofilm, gupima, cyangwa ahantu hashyushye. Ibi ntibigaragara - ariko ni akaga.

Isuku y'intoki ntabwo ihagije.
Kuraho imiyoboro cyangwa gufungura ibigega bitakaza igihe kandi byongera ibyago byo kwanduza. Kuri sisitemu igoye nkumurongo wa UHT, impumuro yimbuto, cyangwa kuzuza aseptic, sisitemu ya CIP yonyine irashobora kweza byuzuye, bingana, kandi nta ngaruka.

Buri gicuruzwa gisaba logique itandukanye.

  • Amata cyangwa proteyineasiga ibinure bikenera alkaline.

  • Imitobe hamwe na pulpukeneye umuvuduko mwinshi wo gukuraho fibre.

  • Isosi hamwe nisukariukeneye amazi ashyushye mbere kugirango wirinde karameli.

  • Imirongo ya Asepticukeneye kwanduza indwara.

Dushushanya gahunda ya CIP ijyanye nibicuruzwa bisukurwa - kwemeza zeru kwanduza no kurenza umurongo ntarengwa.

Kwerekana ibicuruzwa

CIP1
CIP2
CIP3
Itsinda rya valve yamashanyarazi (1)
Itsinda rya valve yamashanyarazi (2)

Nigute wahitamo isuku iboneye mubikoresho byabigenewe？

Tangira utekereza ubunini bwuruganda rwawe.
Niba igihingwa cyawe gikoresha imirongo mito 1-2, tank-kabiri-auto-auto CIP irashobora kuba ihagije. Kumurongo wuzuye winyanya cyangwa gutunganya amata, turasaba sisitemu yuzuye ya triple-tank sisitemu hamwe na gahunda nziza.

Dore uko wahitamo:

  1. Umubare w'amafaranga:
    - Ikigega kimwe: kibereye gukaraba intoki cyangwa laboratoire nto ya R&D
    - Ikigega cya kabiri: guhinduranya hagati yo koza no koza amazi
    - Ikigega cya gatatu: gutandukanya alkali, aside, namazi kugirango CIP ikomeze

  2. Igenzura:
    - Igikoresho cya valve igenzura (kwinjira-urwego)
    - Semi-auto (gusukura igihe hamwe no kugenzura intoki)
    - Imodoka yuzuye (PLC logic + pump + valve auto control)

  3. Ubwoko bw'umurongo:
    - UHT / pasteurizer: ikeneye ubushyuhe bwuzuye hamwe nibitekerezo
    - Aseptic yuzuza: bisaba koga neza kandi bitagira iherezo
    - Kuvanga / kuvanga: bikenera ingano nini ya tank

  4. Ubushobozi:
    Kuva 1000 L / h kugeza 20000 L / h
    Turasaba 5000 L / h kubwimbuto nyinshi zo hagati / umutobe / imirongo y'amata

  5. Isuku inshuro:
    - Niba uhindura formulaire kenshi: hitamo sisitemu ishobora gutegurwa
    - Niba ukoresha ibyiciro birebire: kugarura ubushyuhe + ubushobozi bwo kwoza cyane

Turagufasha guhitamo igice cyiza ukurikije imiterere, bije, nintego zogusukura.

Imbonerahamwe yerekana isuku mu ntambwe zo gutunganya ahantu

Isuku mu mwanya (CIP) ikubiyemo intambwe eshanu zingenzi. Inzira yose ikorera imbere mu ruganda rwawe rufunze - nta mpamvu yo guhagarika cyangwa kwimura ibikoresho.

Ibikorwa bisanzwe bya CIP:

  1. Kwoza Amazi Yambere
    Kuraho ibicuruzwa bisigaye. Koresha amazi kuri 45-60 ° C.
    → Igihe rimara: iminota 5-10 bitewe n'uburebure bw'imiyoboro.

  2. Gukaraba amazi ya alkaline
    Kuraho ibinure, proteyine, nibisigara kama.
    Ubushyuhe: 70-85 ° C. Igihe rimara: iminota 10–20.
    Koresha NaOH ishingiye kubisubizo, ihita igenzurwa.

  3. Hagati yo Kwoza Amazi
    Gusohora ibintu byogejwe. Itegura intambwe ya aside.
    → Koresha amazi amwe cyangwa amazi meza, bitewe nuburyo bwashyizweho.

  4. Gukaraba Acide (Bihitamo)
    Kuraho igipimo cyamabuye y'agaciro (mumazi akomeye, amata, nibindi)
    Ubushyuhe: 60-70 ° C. Igihe rimara: iminota 5-15.
    → Koresha aside nitric cyangwa fosifori.

  5. Koza neza cyangwa kwanduza
    Koza neza n'amazi meza cyangwa kwanduza.
    → Kumurongo wa aseptic: urashobora gukoresha aside peracetike cyangwa amazi ashyushye> 90 ° C.

  6. Drain na Cooldown
    Imiyoboro ya sisitemu, ikonje kugirango yitegure, auto-ifunga loop.

Buri ntambwe yinjiye kandi ikurikiranwa. Uzamenya valve yafunguye, ubushyuhe bwageze, nigihe buri cyiciro cyakoraga.

Ibikoresho by'ingenzi mu isuku mu murongo

Ibigega bya CIP (Ingaragu / Kabiri / Igikoresho cya gatatu)

Ibigega bifata amazi yoza: amazi, alkaline, aside. Buri kigega kirimo ikoti ya parike cyangwa amashanyarazi yo gushyushya amashanyarazi kugirango igere ku bushyuhe bwihuse. Urwego rukurikirana rukurikirana amajwi. Ibikoresho bya tank bikoresha SS304 cyangwa SS316L hamwe no gusudira isuku. Ugereranije n'ibigega bya pulasitiki cyangwa aluminiyumu, ibyo bitanga ubushyuhe bwiza no kwangirika kwa zeru.

Amapompe ya CIP

Amapompe menshi yisuku ya santrifugali asunika amazi meza muri sisitemu. Bakora kumuvuduko wa bar 5 kugeza kuri 60 ° C + badatakaza umuvuduko. Buri pompe ifite ibyuma bidafite ingese hamwe na valve igenzura. Amashanyarazi ya EasyReal atezimbere kugirango akoreshe ingufu nke kandi igihe kirekire.

Ubushyuhe / Ubushyuhe

Iki gice gishyushya amazi meza mbere yuko yinjira mumuzunguruko. Moderi y'amashanyarazi ikwiranye n'imirongo mito; isahani cyangwa igituba ubushyuhe bujyanye n'imirongo minini. Hamwe n'ubushyuhe bwa PID, ubushyuhe buguma muri ± 1 ° C ya point point.

Igenzura Indangagaciro & Sensor

Indangagaciro zifungura cyangwa zifunga mu buryo bwikora kugirango ziyobore zinyuze mu bigega, imiyoboro, cyangwa gusubira inyuma. Hamwe na sensor ya flux hamwe na metero zitwara ibintu, sisitemu ihindura umuvuduko wa pompe kandi ihindura intambwe mugihe nyacyo. Ibice byose birashoboka CIP kandi ikurikiza amahame yisuku.

Sisitemu yo kugenzura PLC + Touchscreen HMI

Abakoresha bakoresha ecran kugirango bahitemo gahunda zogusukura. Sisitemu yandika buri cyiciro: igihe, ubushyuhe, umuvuduko, imiterere ya valve. Hamwe no kurinda ijambo ryibanga, resept igenamigambi, hamwe nubushobozi bwo kugenzura kure, itanga ibisobanuro byuzuye hamwe no gutema ibiti.

Umuyoboro & Ibikoresho (Ibiryo-Urwego)

Imiyoboro yose ni SS304 cyangwa SS316L ifite imbere imbere (Ra ≤ 0.4μm). Ihuriro rikoresha tri-clamp cyangwa gusudira guhuza zeru zipfuye. Dushushanya imiyoboro kugirango twirinde inguni no kugabanya kubika amazi.

Guhuza Ibikoresho & Ibisohoka byoroshye

Sisitemu imwe yo gukora isuku ihuza imirongo myinshi yibicuruzwa.
Isuku yacu muri sisitemu ishyigikira ibikoresho byinshi - kuva imbuto zimbuto zimbuto kugeza kumata meza. Buri gicuruzwa gisiga inyuma ibisigazwa bitandukanye. Pulp ikora fibre yubaka. Amata asiga ibinure. Imitobe irashobora kugira isukari cyangwa aside ikora. Twubaka igice cya CIP kugirango dusukure byose - neza kandi nta kwangiza imiyoboro cyangwa tank.

Hindura hagati yibicuruzwa nta kwanduzanya.
Abakiriya benshi bakoresha imirongo myinshi yibicuruzwa. Kurugero, uruganda rwisosi rwinyanya rushobora guhinduka kuri mango puree. Ibikoresho byacu byogusukura birashobora kubika gahunda zigera kuri 10 zogusukura, buri kimwe kijyanye nibikoresho bitandukanye hamwe nigishushanyo mbonera. Ibi bituma impinduka zihuta kandi zifite umutekano, ndetse no kuvanga ibicuruzwa bigoye.

Koresha aside, ikungahaye kuri poroteyine, cyangwa ibikoresho bishingiye ku isukari.
Duhitamo ibikoresho byogusukura nubushyuhe dushingiye kubikoresho byawe bibisi.

  • Imirongo y'inyanya ikenera aside kugirango ikureho imbuto hamwe na fibre.

  • Imirongo y'amata isaba alkali ishyushye kugirango ikure proteine ​​kandi yice bagiteri.

  • Imiyoboro yumutobe wimbuto irashobora gukenera gutemba kugirango ikureho isukari.

Niba inzira yawe ikubiyemo paste yibanze cyangwa umutobe-mwinshi cyane, sisitemu ya CIP ituma umusaruro wawe usukuye kandi uhoraho.

Sisitemu yo kugenzura ubwenge by EasyReal

Igenzura ryuzuye hamwe na ecran imwe gusa.
Isuku yacu muri sisitemu ije ifite akanama gashinzwe kugenzura ubwenge gakoreshwa na PLC na HMI ikoraho. Ntugomba gukeka. Urabona ibintu byose - ubushyuhe, umuvuduko, kwibanda kumiti, hamwe nigihe cyizuba - byose kumurongo umwe.

Kora uburyo bwawe bwo gukora isuku.
Shiraho gahunda yo gukora isuku hamwe nubushyuhe bwihariye, igihe, n'inzira zamazi. Bika kandi ukoreshe porogaramu kumurongo wibicuruzwa bitandukanye. Buri ntambwe ikora mu buryo bwikora: indangagaciro zifungura, pompe zitangira, tanks ubushyuhe - byose kuri gahunda.

Kurikirana kandi wandike buri cyiciro cyogusukura.
Sisitemu yandika buri gikorwa:

  • Igihe n'itariki

  • Isuku y'amazi yakoreshejwe

  • Urwego rw'ubushyuhe

  • Nuwuhe muyoboro wasukuwe

  • Umuvuduko wigihe nigihe

Izi nyandiko zigufasha gutsinda ubugenzuzi, kurinda umutekano, no kunoza imikorere. Ntakindi gitabo cyintoki cyangwa intambwe yibagiwe.

Shyigikira kure ya kure no gutabaza.
Niba isuku itemba ari mike, sisitemu irakumenyesha. Niba valve yananiwe gufungura, urabibona ako kanya. Kubihingwa binini, sisitemu ya CIP irashobora guhuza na sisitemu ya SCADA cyangwa MES.

EasyReal ituma isuku yikora, umutekano, kandi igaragara.
Nta miyoboro ihishe. Nta gukeka. Ibisubizo gusa ushobora kubona no kwizera.

Witeguye kubaka Isuku yawe muri sisitemu?

Reka dushushanye sisitemu ya CIP ihuye nuruganda rwawe.
Ibimera byose biratandukanye. Niyo mpamvu tudatanga imashini imwe-ihuza-imashini zose. Twubaka Isuku muri sisitemu ihuza ibicuruzwa byawe, umwanya, n'intego z'umutekano. Waba wubaka uruganda rushya cyangwa kuzamura imirongo ishaje, EasyReal iragufasha kubikora neza.

Dore uko dushyigikira umushinga wawe:

  • Igishushanyo mbonera cyuzuye cyuruganda hamwe no gutunganya isuku

  • Sisitemu ya CIP ihuye na UHT, yuzuza, tank, cyangwa imirongo ya moteri

  • Kwishyiriraho kurubuga no gushyigikira komisiyo

  • Amahugurwa y'abakoresha + ihererekanyabubasha rya SOP + kubungabunga igihe kirekire

  • Inkunga ya tekiniki ya kure hamwe nibikoresho byo gutanga

Injira abakiriya 100+ kwisi yose bizeye EasyReal.
Twagejeje ibikoresho bya CIP kubakora imitobe muri Egiputa, ibihingwa byamata muri Vietnam, ninganda zinyanya muburasirazuba bwo hagati. Baduhisemo kubitanga byihuse, serivisi zizewe, hamwe na sisitemu yoroheje ikora gusa.

Reka dukore igihingwa cyawe gisukuye, cyihuse, kandi gifite umutekano.
Menyesha itsinda ryacu nonahagutangira Isuku yawe mumushinga. Tuzasubiza mumasaha 24 hamwe nigitekerezo gihuye numurongo wawe na bije yawe.

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