Mutsetse Wekugadzira Garlic | Kugadzira Garlic Paste & Upfu
EasyReal inogadzira Garlic Processing Line ichishandisa thermal uye mechanical logic. Garlic mbishi inosimudzwa kuburikidza ne sorting conveyor ichipinda mu clove separator inoshandisa roller pressure zvinyoro nyoro kupatsanura misoro pasina kupwanya. Chinobvisa ganda rakaoma chinobva chaisa mweya wakamanikidzwa uye chinotenderera chinokwesha kubvisa ganda pasina tsvina yemvura. Machira akakweshwa anoendeswa kuchikamu chekukuya chinoita kuti paste ive yakafanana.
Chinobvisa tsvina muchubhu chinobvisa tsvina mugarlic paste kana tembiricha inogadziriswa, chichibvisa ma enzymes pasina kurasikirwa nekunaka. Sisitimu iyi inosanganisira mabasa eCIP/SIP otomatiki, nzvimbo dzekubatana nesimbi dzisina ngura (SS316L), uye HMI yekubata-bata yekusarudza mabikirwo uye kunyorwa kwedata. Ma compact skid modules anorerutsa kugadzirisa uye kubatana kwezvishandiso zvemagadzirirwo emufekitori akasimba.
Mutsetse weGarlic Processing Line unoshandira vagadziri vezvekudya, mafekitori ekubika, zvirimwa zvakagadzirwa, uye vatengesi vezvinhu zvakachengetwa muchando. Zvigadzirwa zvakajairika zvinosanganisira paste yegariki yakacheneswa yemasosi, mafuta egariki, granules dzakaoma, uye upfu hwemisanganiswa yezvinwiwa. Vashandi vanogona kushandura pakati pezvinhu zvitsva, zvakachengetwa muchando, kana zvakadzorerwa mvura mukati meresipi imwechete. Dhizaini yehutsanana inosangana neongororo dzeHACCP neISO 22000, nepo kurongeka kwemodular kuchirerutsa shanduko dzeSKU. Nekuda kweizvozvo, zvirimwa zvinowana kunaka kwekugadzira, nguva pfupi yekuchenesa, uye zvichemo zvishoma zvine chekuita nekunaka.
Garlic ine makemikari ane sarufa yakawanda (allicin) anokurumidza kusangana ne oxygen ne metal ions. Michina yekusanganisa kana matangi akavhurika inokonzera dark paste uye kurasikirwa nekunhuhwirira. EasyReal line inoshandisa closed transfer, anti-corrosive components, uye kudzora tembiricha iri pasi pe 70 °C panguva yekusanganisa kuchengetedza mamorekuru ane flavour. Module yayo ye sterilization inovimbisa kuchengetedzeka kwehutachiona pasina kubikwa zvakanyanya. Zvivharo zvekuchengetedza uye mavharuvhu ekuchenesa zvinodzivirira kusvibiswa kwemukati panguva yeCIP cycles.
Pakusarudza nzvimbo yekuisa, funga nezvehukuru hwebatch uye pateni yeshift. Mutsetse we500 kg/awa unoshandira chirimwa chinosimbisa simbi chinoburitsa matani masere pashift. Mamodule akakosha anosanganisira separator, dry peeler, grinder/pulper, tube-in-tube sterilizer, uye aseptic filler/packaging machine. Zvishandiso zvesarudzo zvakaita semabhini ekuchengetera zvinhu zvinotonhora kana mapoda anoomesa zvinowedzera kuchinjika kwemwaka. EasyReal inopawo mitsara yepilot yekudzivirira R&D isati yaiswa zvizere.
1. Kudya nekuronga gariki isina kubikwa → kuongorora nemaoko uye kubvisa zvinhu zvisina kuchena
2. Kupatsanura mavharuvhu → kupatsanura maroller emuchina kunopatsanura mababu zvinyoro nyoro
3. Kubvisa ganda → muchina wekubvisa ganda usina mvura
4. Kukuya / kupwanya → ita kuti paste yegariki ive yakatsetseka
5 Kuchenesa masero → UHT inochengetedza kuchengetedzeka uye kugara kwenguva refu
6. Kuzadza/kurongedza zvisina utachiona → namatidza kana hupfu hwakavharirwa mumabhegi, majagi, kana madhiramu
Matavi epaste neupfu akasiyana: mitsetse yepaste inosanganisira UHT sterilization nekuzadza, nepo mitsetse yeupfu inowedzera muchina wekuomesa nefine grinder. Matanho ese akabatana pasi pePLC logic kuchengetedza kurongeka uye hutsanana.
① Garlic Clove Separator – Kupatsanura zvinyoro nyoro pasina kukuvara
Maroller erabha nemaburi anogadziriswa anopatsanura mababu kuita ma clove uku achidzivirira kupwanywa. Sefa inodedera inobvisa makungu neguruva isati yabviswa. Ma frequency-controlled drives anochinjika zvichienderana nehukuru nehukuru hwegariki.
② Muchina wekubvisa tsvina wakaoma – Sisitimu yemhepo inochengetedza mvura
Inobvisa ganda kuburikidza nekukweshana uye kuyerera kwemhepo ine simba guru, ichibvisa kushandiswa kwemvura uye mari yekushandisa mvura yakasviba. Dhizaini isingachinji inoderedza kunamira. Kushanda zvakanaka kwekubvisa ganda kunodarika 95% uye kurasikirwa kwakanyanya pamusoro.
③ Muchina weKupwanya / Kukuya
Mapanga emuchina wekugadzira simbi isina ngura anoita kuti zvidimbu zvienderane.
④ Chinochenesa Tube-mu-Tube - Kudzora Kupisa Kwakakwana
Inogona kuuraya utachiona negariki paste nekukurumidza kana tembiricha yakaenzana. Mavharuvhu emhepo uye mabikirwo ePLC anodzora nzvimbo dzeΔT dzekumisa enzyme pasina kurasikirwa nekunaka.
⑤ Kabhineti Yekuzadza Isingaurayike - Kuvhara Zvisina Kuchena Kwenguva Refu
Inozadza namatidza mumabhegi asina utachiona kana madhiramu. Kuchenesa ma nozzles nezvivharo otomatiki kunoita kuti utachiona husapararire.
Mutsetse uyu unobata gariki nyowani, ma clove akachengetwa muchitonho, kana puree yakaomeswa nechando. Resipi yega yega inogadzirisa tembiricha, vacuum, uye nguva yekugara kuti igadzirise musiyano wehunyoro uye fiber. Vashandi vanogona kuchinja pakati pekugadzira paste neupfu pasi pehurongwa humwe chete. Modular skids inobvumira kuwedzera mune ramangwana kuita garlic-ginger kana mixed spice lines. Zvigadzirwa zvakapedzwa zvinosanganisira sterilized paste (4.5 kg bag-in-box kana 200 kg drum), granules (2–5 mm cut), uye powder (< 100 mesh).
EasyReal inoshandisa Siemens PLC ine touch-screen HMI, ichibatanidza manejimendi yekubika, kunyora mafambiro, uye otomatiki CIP cycles. Vashandi vanosarudza rudzi rwechigadzirwa paHMI, uye sisitimu inoisa tembiricha, uye kumhanya kwepombi zvinoenderana. MaBatch ID nemaalarm zvinorekodhwa kuti zvionekwe zviri nyore. Mamodule eEthernet neVPN anogonesa rutsigiro rwekure neEasyReal mainjiniya pasi rese. Mishumo yesimba nemvura inobatsira mafekitori kuongorora OPEX uye kuronga kugadzirisa kwekudzivirira.
Kubva pakurongeka uye dhizaini yeP&ID kusvika pakugadzira, kurayira, uye kudzidzisa,Shanghai EasyReal Machinery Co., Ltd.Inopa nzvimbo dzekugadzira garlic dzinoshanda nemaoko. Vatengi vanogona kutanga nemutsara wekuedza kuti vaedze mabikirwo uye vawedzere mushure mekusimbiswa. Sisitimu yega yega inotsigirwa nemakore anopfuura makumi maviri nemashanu eruzivo muindasitiri uye kuiswa kwayo munyika dzinopfuura makumi matatu.
Taura Nesu Izvozvi: [email protected] or visit https://www.easireal.com/contact-us/ to submit your project requirements and book an engineering consultation.
