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  • Kuchenesa muNzvimbo Equipment
  • Kuchenesa muNzvimbo Equipment

Kuchenesa muNzvimbo Equipment

Tsanangudzo Pfupi

TheYakachena-munzvimbo (CIP) yekuchenesa systemIyo yakakosha tekinoroji tekinoroji muindasitiri yekugadzira chikafu, yakagadzirirwa kuchenesa mukati memichina yemidziyo yakaita sematangi, pombi, uye midziyo pasina disassembly.
CIP Yekuchenesa masisitimu inoita basa rakakosha mukuchengetedza hutsanana zviyero nekutenderedza zvigadziriso zvekuchenesa kuburikidza nemidziyo yekugadzirisa, kuve nechokwadi chekubviswa kwezvinosvibisa uye zvakasara.
Inoshandiswa zvakanyanya muzvikamu zvemukaka, zvinwiwa, uye zvekugadzira chikafu, CIP masisitimu anopa anoshanda, anodzokororwa, uye akachengeteka ekuchenesa maitiro anoderedza kuderera uye mutengo wevashandi.


Product Detail

Tsanangudzo yeCIP Yekuchenesa System

Iyi CIP sisitimu inomhanya yakasimba yekuchenesa matenderera kuchengetedza chikafu chako mutsara.
Iyo EasyReal Kuchenesa muNzvimbo midziyo inopisa mvura, inowedzera detergent, uye inosundira mvura yekuchenesa kuburikidza nehurongwa hwako mune yakavharwa loop. Inokwesha mukati mepombi, matangi, mavharuvhu, uye zvinochinjisa kupisa pasina disassembly.

Matanho matatu ekuchenesa. Zero chigadzirwa kuonana.
Kutenderera kwega kwega kunosanganisira pre-rinse, kemikari yekugeza, uye yekupedzisira sukurudza. Izvi zvinochengeta mabhakitiriya kunze uye anomisa chikafu chasara kubva pakushatisa batch rako rinotevera. Maitiro acho anoshandisa mvura inopisa, asidhi, alkali, kana mushonga wekuuraya utachiona-zvichienderana nechigadzirwa chako nehutsanana.

Otomatiki, yakachengeteka, uye inorondwa.
Iine smart PLC + HMI control system, unogona kutarisa kuyerera, tembiricha, uye yekuchenesa nguva munguva chaiyo-nguva. Gadzira mabikirwo ekuchenesa, chengetedza, uye woamhanyisa nekudzvanya kwebhatani. Inoderedza kukanganisa kwevanhu, inochengetedza zvinhu, uye inokupa humbowo hwekucheneswa kwese kutenderera.

EasyReal inovaka CIP masisitimu ne:

  • Single tangi, kaviri tangi, kana katatu tangi zvigadziriso

  • Automatic tembiricha uye pfungwa kudzora

  • Optional heat recovery systems

  • Stainless simbi (SS304/SS316L) hutsanana dhizaini

  • Kuyerera kwemitengo kubva pa1000L/h kusvika 20000L/h

Kushandiswa kwe EasyReal Kuchenesa muNzvimbo Equipment

Inoshandiswa mufekitari yese yekudya yakachena.
Yedu Yekuchenesa muNzvimbo system inoshanda mumaindasitiri ese ane hutsanana. Unozozviona mu:

  • Dairy processing: mukaka, yoghurt, cream, cheese

  • Muto uye chinwiwa: jisi remango, muto weapuro, zvinwiwa zvinomera

  • Tomato kugadzirisa: tomato paste, ketchup, sauces

  • Aseptic kuzadza masisitimu: bhegi-mu-bhokisi, chigubhu, homwe

  • UHT / HTST sterilizers uye tubular pasteurizers

  • Kuvirisa uye kusanganisa matangi

CIP inochengetedza chigadzirwa chako.
Inobvisa zvinhu zvinenge zvasara, inouraya utachiona, uye inomisa kuparara. Kune mafekitori anogadzira zvigadzirwa zvekudya zvakakosha, kunyange pombi imwe yakasviba inogona kukonzera kuvharika kwezuva rose. Yedu sisitimu inokubatsira iwe kudzivirira njodzi iyoyo, kusangana neFDA / CE hutsanana zviyero, uye kuderedza kuderera pakati pemabhechi.

Mapurojekiti epasi rose anovimba neCIP yedu masisitimu.
Kubva kuAsia kuenda kuMiddle East, EasyReal CIP midziyo chikamu chemazana emapurojekiti akabudirira ekutendeuka. Vatengi vanosarudza isu kune yedu yakazara-mutsara inoenderana uye nyore-ku-kubatanidza zvinodzora.

Sei Zvidyarwa Zvekudya Zvichida Specialized CIP Systems?

Mapaipi ane tsvina haazvichenese.
Mukugadzira chikafu chemvura, zvisaririra zvemukati zvinovaka nekukurumidza. Shuga, fiber, mapuroteni, mafuta, kana asidhi inogona kunamatira kumusoro. Nekufamba kwenguva, izvi zvinogadzira biofilms, kuyera, kana mabhakitiriya hotspots. Izvi hazvioneki—asi zvine ngozi.

Kuchenesa nemaoko hakuna kukwana.
Kubvisa mapaipi kana kuvhura matangi kutambisa nguva uye kunowedzera njodzi yekusvibiswa. Kune masisitimu akaomarara senge UHT mitsetse, michero pulp evaporators, kana aseptic fillers, maCIP chete masisitimu anogona kuchenesa zvizere, zvakaenzana, uye pasina njodzi.

Chigadzirwa chega chega chinoda zvakasiyana kuchenesa logic.

  • Mukaka kana mapurotenianosiya mafuta anoda alkaline detergent.

  • Majusi ane pulpinoda yakakwirira kuyerera velocity kubvisa fiber.

  • Sauces neshugavanoda mvura inodziya kutanga kudzivirira caramelization.

  • Aseptic mitsetsevanoda disinfectant sukurudza pakupedzisira.

Isu tinogadzira zvirongwa zveCIP zvinoenderana nezvinodiwa zvekuchenesa-chigadzirwa-kuve nechokwadi chekuti zero-kusvibiswa uye yakanyanya mutsara uptime.

Product Showcase

CIP1
CIP2
CIP3
Steam valve boka (1)
Steam valve boka (2)

Nzira Yekusarudza Kucheneswa Kwakaringana muNzvimbo Equipment Configuration?

Tanga nekufunga nezvehukuru hwefekitori yako uye marongero.
Kana chirimwa chako chichimhanya mitsara midiki 1-2, kaviri-tangi semi-auto CIP inogona kukwana. Kune madomasi akazara kana mitsara yekugadzira mukaka, isu tinokurudzira zvizere otomatiki katatu-tangi masisitimu ane smart kuronga.

Heino nzira yekusarudza:

  1. Tangi yakawanda:
    -Tangi rimwechete: rakakodzera kudhiza kwebhuku kana madiki eR&D marabhu
    - Kaviri tangi: imwe nzira yekuchenesa uye yekusuka mvura
    - Katatu tangi: patsanura alkali, asidhi, uye mvura kune inoenderera CIP

  2. Kuchenesa kuzvidzora:
    - Manual valve control (yekupinda-chikamu)
    -Semi-otomatiki (yekucheneswa nenguva ine manual fluid control)
    - Yakazara auto (PLC logic + pombi + valve auto control)

  3. Mutsara mhando:
    - UHT / pasteurizer: inoda chaiyo tembiricha uye kutarisisa
    -Aseptic filler: inoda yekupedzisira sterile sukurudza uye hapana magumo akafa
    -Kusanganisa / kusanganisa: inoda hombe tangi vhoriyamu sukurudza

  4. Capacity:
    Kubva 1000 L/h kusvika 20000 L/h
    Isu tinokurudzira 5000 L / h kune yakawanda yepakati-saizi michero / muto / mukaka mitsetse

  5. Kuchenesa frequency:
    - Kana uchichinja mafomula kazhinji: sarudza programmable system
    - Kana ichimhanya mabheji akareba: kupisa kudzoreredza + yakakwirira-inogonesa simbura tangi

Isu tinokubatsira iwe kusarudza yakanakisa yuniti inoenderana neyakagadzika yako, bhajeti, uye yekuchenesa zvinangwa.

Kuyerera Chati Yekuchenesa Munzvimbo Magadzirirwo Matanho

Iyo yekuchenesa muNzvimbo (CIP) maitiro anosanganisira mashanu akakosha matanho. Maitiro ese anomhanya mukati mepombi dzakavharwa dzefekitori yako-hapana chikonzero chekubvisa kana kufambisa michina.

Standard CIP Workflow:

  1. Yekutanga Mvura Kusuka
    → Inobvisa chigadzirwa chasara. Inoshandisa mvura pa45–60°C.
    → Nguva: 5–10 maminitsi zvichienderana nehurefu hwepombi.

  2. Alkaline Detergent Wash
    → Inobvisa mafuta, mapuroteni, uye zvakasara.
    → Tembiricha: 70–85°C. Nguva: 10–20 maminitsi.
    → Inoshandisa NaOH-yakavakirwa mhinduro, inodzorwa otomatiki.

  3. Yepakati Mvura Rinse
    → Anobvisa detergent. Inogadzirira danho reacid.
    → Inoshandisa mvura imwechete loop kana mvura yakachena, zvichienderana nekugadzika.

  4. Acid Wash (Optional)
    → Inobvisa mineral scale (kubva mumvura yakaoma, mukaka, nezvimwewo)
    → Tembiricha: 60–70°C. Nguva: 5–15 maminitsi.
    → Inoshandisa nitric kana phosphoric acid.

  5. Final Rinse kana Disinfection
    → Wekupedzisira wogeza nemvura yakachena kana mushonga wekuuraya utachiona.
    → Yemitsetse yeaseptic: inogona kushandisa peracetic acid kana mvura inopisa>90°C.

  6. Drain uye Cooldown
    → Drains system, inotonhorera kune yakagadzirira mamiriro, auto-inovhara loop.

Nhanho imwe neimwe inorogwa uye inoteverwa. Iwe unozoziva kuti ivhavha yakavhurwa, ndeipi tembiricha yakasvikwa, uye kuti kutenderera kwega kwega kwakamhanya kwenguva yakareba sei.

Chishandiso Chinokosha muKuchenesa muNzvimbo Line

CIP Matangi (Imwe / Kaviri / Katatu Tangi)

Matangi anobata zvinwiwa zvekuchenesa: mvura, alkaline, asidhi. Tangi rega rega rinosanganisira majaketi eutsi kana magetsi ekudziya macoil kuti asvike tembiricha yekunangana nekukurumidza. A level sensor inoteedzera vhoriyamu yemvura. Tangi zvinhu zvinoshandisa SS304 kana SS316L ine sanitary welding. Kuenzaniswa nematangi epurasitiki kana ealuminium, aya anopa kuchengetedza kupisa kuri nani uye zero corrosion.

CIP Mapombi

High-flow sanitary centrifugal pombi dzinosundira kuchenesa mvura kuburikidza nehurongwa. Vanoshanda kusvika ku5 bar pressure uye 60 ° C + pasina kurasikirwa nekuyerera. Pombi imwe neimwe ine impeller yesimbi isina tsvina uye kuyerera kwevharuvhu. EasyReal pombi dzakagadziridzwa kushandiswa kwakaderera kwesimba uye nguva refu yekumhanya.

Heat Exchanger / Magetsi Heater

Ichi chikwata chinopisa mvura yekuchenesa nokukurumidza isati yapinda munharaunda. Mienzaniso yemagetsi inokodzera mitsetse miduku; ndiro kana chubhu heat exchangers inokodzera mitsetse mikuru. NePID tembiricha yekudzora, kupisa kunogara mukati me ± 1 ° C yekuseta.

Kudzora Mavharuvhu & Kuyerera Sensors

Mavharuvhu anovhura kana kuvhara otomatiki kuti atungamire kuyerera nematangi, pombi, kana kuyerera kwemashure. Yakabatanidzwa nema sensor ekuyerera uye conductivity metres, iyo sisitimu inogadzirisa kumhanya kwepombi uye inochinja matanho munguva chaiyo-nguva. Zvese zvikamu zvine CIP-zvinokwanisa uye zvinotevera hutsanana zviyero.

PLC Kudzora Sisitimu + Kubata skrini HMI

Vashandisi vanoshandisa skrini kusarudza zvirongwa zvekuchenesa. Iyo system inodhinda kutenderera kwega kwega: nguva, tembiricha, kuyerera, mamiriro evharuvhu. Nekudzivirira password, resipi presets, uye kure kudzora kugona, inopa kuzere kuteedzera uye batch matanda.

Pipe & Fittings (Chikafu-Giredhi)

Mapombi ese ari SS304 kana SS316L ane yakakwenenzverwa mukati (Ra ≤ 0.4μm). Majoini anoshandisa tri-clamp kana welded kubatanidza kune zero akafa magumo. Isu tinogadzira mapaipi kudzivirira makona uye kuderedza kuchengetwa kwemvura.

Material Adaptability & Output Flexibility

Imwe yekuchenesa sisitimu inokodzera mitsetse yakawanda yechigadzirwa.
Yedu Yekuchenesa muNzvimbo system inotsigira zvakasiyana-siyana zvezvishandiso-kubva kune gobvu muchero pulp kusvika kune yakatsetseka zvinwiwa zvemukaka. Chigadzirwa chimwe nechimwe chinosiya zvakasara zvakasiyana. Pulp inogadzira fiber buildup. Mukaka unosiya mafuta. Majusi anogona kunge aine shuga kana asidhi inopenya. Isu tinovaka yako CIP unit kuti uvachenese vese-zvinobudirira uye pasina kukuvara kwepombi kana matangi.

Chinja pakati pezvigadzirwa zvisina kusvibiswa.
Vatengi vazhinji vanomhanyisa mitsetse yezvigadzirwa zvakawanda. Semuenzaniso, fekitori yemuto wematomatisi inogona kushandura kuita mango puree. Yedu Yekuchenesa muNzvimbo midziyo inogona kuchengeta anosvika gumi preset ekuchenesa zvirongwa, imwe neimwe yakarongedzwa kune akasiyana zvinongedzo uye pombi dhizaini. Izvi zvinoita kuti shanduko dzikurumidze uye dzakachengeteka, kunyangwe kune yakaoma chigadzirwa musanganiswa.

Bata acidic, protein-rich, kana sugar-based materials.
Isu tinosarudza maajenti ekuchenesa uye tembiricha zvichibva pane yako mbishi zvinhu.

  • Tomato mitsetse inoda asidhi sukurudza kubvisa mhodzi nefiber stains.

  • Mitsetse yemukaka inoda alkali inopisa kubvisa mapuroteni uye kuuraya mabhakitiriya.

  • Mapaipi emuto wemichero angangoda kuyerera kwakanyanya kubvisa firimu reshuga.

Kunyangwe maitiro ako anosanganisira yakanamirwa paste kana yakakwira-viscosity muto, yedu CIP sisitimu inochengeta yako yakabuda yakachena uye yakafanana.

Smart Control System ne EasyReal

Kudzora kwakazara nechidzitiro chimwe chete.
Yedu Yekuchenesa muNzvimbo system inouya neyakangwara control panel inopihwa simba nePLC uye HMI touchscreen. Haufanire kufungidzira. Iwe unoona zvese - tembiricha, kuyerera, makemikari kutenderera, uye kutenderera nguva - zvese pane imwe dashboard.

Ita kuti nzira yako yekuchenesa ive yakangwara.
Gadzira zvirongwa zvekuchenesa zvine tembiricha chaiyo, nguva, uye nzira dzemvura. Sevha uye shandisazve zvirongwa zvemitsara yezvigadzirwa zvakasiyana. Nhanho imwe neimwe inomhanya yega: mavharuvhu anovhurika, pombi dzinotanga, matangi kupisa — zvese nehurongwa.

Tevera uye nyora kutenderera kwese kwekuchenesa.
Iyo system inorekodha kumhanya kwega kwega:

  • Nguva uye zuva

  • Mvura yekuchenesa inoshandiswa

  • Tembiricha range

  • Ipi pipeline yakacheneswa

  • Kuyerera kwekukurumidza uye nguva

Aya marekodhi anokubatsira kupasa ongororo, kuve nechokwadi chekuchengetedza, uye kugadzirisa mashandiro. Hapasisina mabhuku ezvinyorwa kana matanho akakanganwa.

Tsigira kure kutarisa uye maaramu.
Kana kuyerera kwekuchenesa kwakaderera, iyo system inokuzivisa iwe. Kana vharuvhu ikatadza kuvhurika, unoiona ipapo ipapo. Kune zvidyarwa zvakakura, yedu CIP system inogona kubatanidza kune yako SCADA kana MES system.

EasyReal inoita kuchenesa otomatiki, yakachengeteka, uye inooneka.
Hapana mapaipi akavanzika. Hapana kufungidzira. Migumisiro chete iwe unogona kuona uye kuvimba.

Wagadzirira Kuvaka Yako Yekuchenesa muNzvimbo System?

Ngatigadzire iyo CIP system inokodzera fekitori yako.
Chero chirimwa chekudya chakasiyana. Ndosaka isu tisingapi mese-saizi-inokodzera-ese muchina. Isu tinovaka Kuchenesa muNzvimbo masisitimu anoenderana nechigadzirwa chako, nzvimbo, uye kuchengetedza zvinangwa. Kunyangwe iwe uri kuvaka fekitori nyowani kana kusimudzira mitsara yekare, EasyReal inokubatsira kuti uzviite nemazvo.

Heino nzira yatinotsigira nayo chirongwa chako:

  • Yakazara fekitori marongero dhizaini nekuchenesa kuyerera kuronga

  • CIP system inofananidzwa neUHT, filler, tank, kana evaporator mitsara

  • Pa-saiti kuisirwa uye kutumira rutsigiro

  • Kudzidziswa kwemushandisi + SOP handover + kuchengetedza kwenguva refu

  • Remote technical support uye spare parts supply

Joinha 100+ vatengi pasi rese vanovimba EasyReal.
Takaendesa michina yeCIP kuvagadziri vejusi muEgypt, zvidyarwa zvemukaka muVietnam, uye mafekitori ematomatisi kuMiddle East. Ivo vakatisarudzira kukurumidza kutumira, sevhisi yakavimbika, uye masisitimu anoshanduka anongoshanda.

Ngatiite kuti chirimwa chako chive chakachena, nekukurumidza, uye kuchengeteka.
Bata timu yedu izvozvikutanga chirongwa chako cheKuchenesa muNzvimbo. Tichapindura mukati memaawa makumi maviri nemana nechikumbiro chinoenderana nemutsetse wako uye bhajeti.

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