Muchero Pulp Paddle Finisher
TheMuchero Pulp Paddle Finisherkubva kuShanghai EasyReal Machinery Co., Ltd. yakavakirwa zvakatenderedza musimboti wekunatsa centrifugal pulp. A horizontal shaft inotyaira helical paddles mukati me stainless-simbi silinda yakamisikidzwa nechikirini chakanyatsogadzirwa. Sezvo pulp yemuchero ichiyerera, mapaddles anodzvanya nekuikwesha pakatarisana nechidzitiro, ichibvumira muto uye yakatsetseka pulp kuti ipfuure uku ichiramba mafiber akakura nemhodzi dzakananga kunobuda.
Imwe neimwe unit iri nyore kuchenesa, ine mabhora ekupfapfaidza uye nekukasira-kuburitsa maassemblies ekukurumidza kuchenesa. Iyo shaft inomhanya pachikafu-giredhi mechaniki zvisimbiso kudzivirira kubuda kwechigadzirwa. Vashandisi vanodzora ese ma paramita kuburikidza neHMI pani yakabatana neSiemens PLC.
Muchina wemushini wakatsiga tsoka uye hutsanana pombi dhizaini inoita kuti ive yakakodzera kune ese ari maviri-ega kushanda uye kusanganisa mukati memitsetse yekugadzira michero yakaita semango puree, tomato paste, uye apple sosi zvidyarwa. Kudhiraivha kwayo-inoshanda nesimba uye kupfeka-inodzivirira skrini dhizaini inobatsira kuwedzera hupenyu hwesevhisi uye kudzikisa mutengo wekushandisa kuburikidza nekudzikisira nguva uye kushandiswa-chikamu chekushandisa.
TheChibereko Pulper uye Refiner Machineinoshandiswa zvakanyanya kuyambuka muto wemichero, puree, jamu, uye mitsetse yekugadzira chikafu chevana. Kunatsa zvinyoro nyoro kunodzivirira chimiro chesero uye ruvara rwechigadzirwa, zvichiita kuti chikodzere michero isinganzwisisike yakaita sestrawberry, kiwifruit, uye magwavha.
Yakajairika application inosanganisira:
• Tomato mitsetse yekubvisa matehwe nembeu mushure mekupwanya.
• Mango, papaya, uye banana puree yekuchenesa mabhesi ekudya.
• Kugadziriswa kweapuro uye pear kuti uwane muto wakajeka kana pulp yemuto.
• Citrus uye berry kugadzirisa kuburitsa yepamusoro-soro pulp yeyoghuti misanganiswa uye zvinwiwa zvinosanganiswa.
Ma processor anokoshesa kugona kwayo kuchengetedza inowirirana inobuda viscosity uye kuderedza oxidation. Muchina uyu unotsigira shanduko yekukurumidza skrini kugadzirisa mesh saizi yemhando dzakasiyana dzemichero kana zvigadzirwa zvekupedzisira, zvichibvumira kukurumidza SKU switchovers panguva dzepamusoro mwaka. Izvi zvakasiyana-siyana zvinoshandura mukushandiswa kwechirimwa kwepamusoro uye kushomeka kwezvichemo zvevatengi kubva mukusawirirana kwemavara kana masara embeu.
Kukwenenzvesa pulp kunoda mutsara wakaenzana kumusoro nekudzika. Raw zvinhu zvinosvika zvine faibha dzakasiyana uye mbeu yemukati; kana ikadyiswa pasina yunifomu pre-kupwanya, screen loading inosimuka uye throughput madonhwe. Naizvozvo, EasyReal inokurudzira kubatanidza iyoMuchero Pulp Paddle Finisherneyakatsaurirwa kupwanya, pre-kupisa, uye de-aeration modules. Aya masisitimu anodzikamisa tembiricha yekudyisa uye viscosity isati yanatswa, inoderedza kushushikana kwemagetsi pachiratidziro nemabhengi.
Viscous kana pectin-rich zvigadzirwa (seaprikoti kana guava puree) zvinogona kuda chubhu-muchubhu kupisa exchanger kuchengetedza fluid uye kudzivirira gelling mukati memuchina. Hutsanana chimwe chinhu chakakosha: Bvisa zvisaririra nembeu mushure mekumhanya kwega kwega, uchibvisa njodzi dzehutachiona uye kusvibiswa kwemukati.
Nekufananidza zvikamu zvemutsetse zvetembiricha, kuyerera, uye shear chiyero, EasyReal inobatsira vatengi kuwana goho rakatsiga uye kureba kwesevhisi sevhisi nguva. Mhedzisiro yacho inosanganiswa zvizere nemichero yekugadzirisa system inobatanidza huwandu hwepamusoro nekunyatso uye kuchengetedza chikafu.
Kusarudza iyo Paddle Finisher chaiyo kunotanga nekutsanangura rudzi rwechigadzirwa uye huwandu hwezuva nezuva. Batch huwandu uye mesh saizi inosarudza kunatsa kumhanya uye pulp mhando. Semuenzaniso, fine-mesh skrini (0.5-0.8 mm) sutu yekugadzira muto, ukuwo meshes akaomarara (1.0-2.05 mm) anokodzera puree kana sosi application.
Zvinhu zvakakosha zvekufunga nezvazvo:
1. Capacity inodiwa:Mamodheru emaindasitiri anobata matani 2-30 paawa zvichienderana nerudzi rwemichero uye kusarongeka kwekudya.
2. Screen design:Single vs mbiri-nhanho vanopedza kune akasiyana ekunatsa mazinga.
3. Rotor kumhanya:Variable frequency drive inobvumira kugadzirisa pakati pe300-1200 rpmthe kumhanya kwemota kuti ienderane viscosity.
4. Kureruka kwekugadzirisa:Kurumidza-kuvhurika kwekupedzisira mavhavha uye akadzikama shafts anorerutsa kuongorora kwezuva nezuva.
5. Zvinyorwa:Zvese zvekusangana zvikamu muSS316L zvekuramba corrosion uye kuita hutsanana.
EasyReal's engineering timu inopa mutyairi-chiyero kuyedzwa kuti aone yakakwana mesh uye nekumhanyisa pamberi pekukwira-kumusoro. Iyi nzira inoderedza nguva yekuyedzwa pa-saiti uye inova nechokwadi chekuti mutsara wekupedzisira unoenderana nemusanganiswa wako wemidziyo uye viscosity yechigadzirwa. Imwe neimwe purojekiti inouya neyakagadziridzwa dhizaini, utility chirongwa, uye yekutanga tsigiro yemwaka wekutanga wekugadzira.
Pazasi pane yakajairika kuyerera kweindasitiri pulp kudhirowa uye yekunatsa mitsetse uchishandisa iyoMuchero Pulp Paddle Finisher:
1. Kugamuchira Michero uye Kuronga→ bvisa zvidimbu zvakakuvadzwa uye zvinhu zvekunze.
2. Kugeza uye Kuongorora→ chengetedza kuchena kwepamusoro.
3. Kupwanya / Pre-kupisa→ Muchero Wakapwanyika uye bvisa maenzayimu.
4. Pulper yepuraimari→ kupatsanurwa kwekutanga kwe pulp kubva kusvuura nembeu.
5. Secondary Fruit Pulp Paddle Finisher→ kunatsa zvakanaka kuburikidza nepedhi-inotyairwa kuongorora.
6. Vacuum Deaeration→ bvisa mabhuru emhepo kudzivirira oxidation.
7. Pasteurization / UHT Kurapa→ kudzikamisa kupisa kwehupenyu hurefu hwesherufu.
8. Aseptic Kuzadza / Kupisa-Kuzadza Station→ yakagadzirira kuchengetedza kana kushandiswa kwezasi.
Nzira dzebazi dziripo dzezvitaera zvakasiyana zvechigadzirwa: mitsara yakatsetseka ye puree inoshandisa kaviri kupedzisa munhevedzano, nepo chunky sosi mitsetse inochengeta coarser skrini kuchengetedza muromo. Nekuenzanisa nzira idzi, vashandisi vanogona kushandura pakati pejusi, nekita, uye kugadzirwa kwe puree mukati meimwe chirimwa chimiro.
A akazaraChibereko Pulper uye Refiner Machinemutsara unobatanidza akati wandei ekugadzirisa mamodule anoshanda pamwechete kuitira goho risingaperi uye kugadzikana kwechigadzirwa. Chikamu chega chega chinoita basa chairo mukugadzirisa magadzirirwo, kuderedza tsvina, uye kuve nechokwadi chekushanda kwehutsanana.
1. Muchero Crusher
Muchero usati wapinda paddle finisher, crusher inoiputsa kuita yunifomu particles. Iyi nhanho inodzivirira kuwanda kwescreen uye inovimbisa kudya kwakatsetseka. EasyReal's maindasitiri macrusher ane anogadzirika mablades uye inorema-basa dhiraivha, inokwanisa kubata mango, apuro, matomatisi, uye mimwe michero ine fibrous ine kushoma kugadzirisa.
2. Pre-Heater / Enzyme Deactivator
Iyi tubular heat exchanger inopisa zvinyoro nyoro pulp kusvika 60-90 ° C kusunungura maseru madziro uye kudzima ma enzyme se pectin methylesterase. Inoderedza viscosity kusiyanisa uye inodzikamisa flavour. Tembiricha uye nguva yekugara inodzorwa chaizvo kuburikidza neSiemens PLC setpoints kune zvinodzokororwa mhedzisiro.
3. Muchero Pulp Paddle Finisher
Mwoyo wemutsetse wekunatsa - unopatsanura mhodzi, masvuuriro, uye shinda dzakakora uchishandisa mapedhi anomhanya-mhanya uye masikirini esimbi asina tsvina. Rotor geometry uye pitch angle yakagadziridzwa kuti iwedzere kubuda nekuveura kushoma. Iyo yekubuda pulp inoratidza yunifomu mameseji uye yakasikwa gloss, yakagadzirira kuwedzera kutarisisa kana pasteurization.
4. Juice Kuunganidza Tangi & Transfer Pombi
Mushure mekunatsa, muto uye pulp yakanaka inowira mutangi rakavharwa rekuunganidza. Pombi yehutsanana inoendesa chigadzirwa kune chinhanho chinotevera. Zvese zvikamu zvakanyorova ndezve SS316L, ine tri-clamp yekubatanidza kuitira nyore disassembly uye CIP kuchenesa.
5. Vacuum Deaerator
Mhepo yakapinda mumhepo inogona kutungamira kune oxidation uye kupupa furo panguva ye pasteurization. Iyo vacuum deaerator inobvisa mhepo painodzorwa kudzvanywa mazinga (-0.08 MPa yakajairika), ichichengetedza yakajeka ruvara uye kunhuhwirira. Iyo deaerator's inline dhizaini inobvumira kuenderera mberi kwekushanda ine kushoma tsoka.
6. Aseptic Filler
Iyo yakacheneswa uye yakaomeswa pulp inogona kurongedzwa mumabhegi aseptic kana zvigubhu zvekuchengetedza kwenguva refu. EasyReal's aseptic filler inosanganisira sterile zvipingamupinyi, steam sterilization loops, uye tembiricha-inodzorwa yekuzadza misoro kuti ive nechokwadi chekuchengetedza chikafu uye kubereka kwakanyanya.
Imwe neimwe subsystem ndeye modular uye skid-yakamisikidzwa kukurumidza kuisirwa uye kugadzirisa. Pamwe chete, ivo vanogadzira yakazara otomatiki yekugadzirisa mutsara inoburitsa yakagadzikana °Brix, yakanakisa muromo, uye yakanyanya simba kushanda nesimba.
Iyo Fruit Pulp Paddle Finisher mutsetse inotsigira akawanda ekuisa zvinhu uye inobuda chigadzirwa masitayipi, ichipa ma processor kuchinjika gore rese.
Mafomu ekuisa
• Muchero mutsva (mango, matomatisi, apuro, peya, magwavha, nezvimwewo)
• Ichando pulp kana aseptic concentrate
• Misanganiswa kana kugadzirwa patsva mabhesi ezvinwiwa
Zvimwe zvinobuda:
• Smooth purée yezvokudya zvevana, jamu, uye mabhesi ekudya
• Muto wakachena kana nekita mushure mekusefa kwakanaka
• Gombera remuto, rekuzadza bhekari, kana kuti ice-cream ripple
• High-Brix concentrate yekuchengetedza uye kutumira kunze
Kutenda kune modular skrini uye rotor system, vashandisi vanogona kushandura mesh saizi kana yekupedzisa nhanho kumisikidzwa isingasviki maminetsi makumi maviri. Shanduko dzemwaka mumhando yemuchero - kubva pakutanga-mwaka kupfava kusvika kunonoka-mwaka kuoma - inogona kudzorwa nekugadzirisa kumhanya kwerotor uye screen pressure setpoints kuburikidza nePLC interface. Kuchinjika uku kunobvumira goho rinoenderana uye magadzirirwo kunyangwe pasi pezvakasiyana-siyana mbishi-material mamiriro.
EasyReal's engineering timu inobatsira processors mukutsanangura mabikirwo, maCIP kutenderera, uye ma paramita ekushanda akagadzirirwa kune yega chigadzirwa mhando. Nekuda kweizvozvo, iwo mutsetse mumwechete unogona kubata akasiyana maSKU uchichengeta kuchenesa uye downtime mutengo wakaderera.
Automation iri pakati peEasyReal's dhizaini uzivi. Iyo Paddle Finisher mutsetse inotungamirwa neSiemens PLC ine intuitive HMI interface inopa vashandisi kuoneka kuzere mumagadzirirwo akasiyana - kumhanya kwerotor, kuyerera kwekudya, kusiyanisa skrini, uye mota mutoro.
Core control features zvinosanganisira:
• Kutarisira mabikirwo emhando yemichero yega yega (matomatisi, mango, apuro, zvichingodaro)
• Trend machati uye nhoroondo data export for quality auditing
• Alarm interlocks uye chengetedzo shutdowns for overload kana pressure spikes
• Batch ID tagging uye ekisipoti mishumo kuti traceability
• Remote monitoring uye diagnostics rutsigiro kuburikidza Ethernet
Automated CIP cycles pre-yakagadzirirwa kugeza zvese zvinosangana, kusanganisira rotor chamber, skrini, uye pombi, kuve nechokwadi chekukurumidza kutendeuka pakati pemabhechi ekugadzira. Iyo sisitimu yekubatanidza neyekumusoro uye yakadzika mayuniti (crusher, heater, deaerator, filler) inobvumira centralized command - mumwe mushandisi anogona kutarisa chikamu chese chekunatsa kubva pachiratidziro chimwe.
Iyi dhijitari dhizaini inovandudza batch kudzokororwa, inoderedza opareta kukanganisa, uye inovimbisa kuvimbika kwenguva refu. Inotsigirawo kufungidzira kugadzirisa kuburikidza nekutarisa mafambiro, kubatsira vatengi kudzivirira isina kurongeka nguva yekudzika uye kuchengetedza michina yekudyara.
Shanghai EasyReal Machinery Co., Ltd. inopa mhinduro dzekupedzisira dzemichero nemiriwo kugadzirisa. Kubva pamiyedzo-yeyedzo kusvika kumitsara yakazara yekugadzira maindasitiri, mainjiniya edu anobata nhanho yega yega - dhizaini, dhizaini, kuronga zvekushandisa, kugadzira, kuisirwa, kutumira, uye kudzidziswa kwevashandisi.
Project workflow:
- Tsanangura zvibodzwa zvezvigadzirwa uye zvigadzirwa (muto, puree, sosi, nezvimwewo)
- Ita bvunzo dzemutyairi neanogadziriswa paddle finishers kuti aone yakanakira skrini saizi uye kumhanya kwe rotor
- Ipa yakadzama marongero uye P&ID madhirowa akagadziridzwa kuchirimwa chako
- Gadzira uye fekitori-yedza ese mamodule pasi pe EasyReal's mhando zviyero
- Batsira nekuisa pane-saiti, kutumwa, uye yekutanga-mwaka yekugadzira rutsigiro
- Nunura opareta kudzidziswa, spare-parts package, uye-refu-refu ekugadzirisa masevhisi
With over25 makore echiitikouye kuiswa mukati30+ nyika, EasyReal's midziyo inozivikanwa nekurongeka kwayo, kusimba, uye kukosha kwemari. Mitsetse yedu inobatsira mapurosesa kuderedza marara, kuvandudza goho, uye kuwedzera kunaka kwechigadzirwa uku uchisangana nepasi rose-chengetedzo yechikafu.
Bata nesu nhasikukurukura purojekiti yako kana kukumbira bvunzo yekutyaira:
www.easireal.com/contact-us/
sales@easyreal.cn
