UHT Pilot Plant yeZvinwiwa R&D uye Dairy Pilot Lines
mainjiniya eEasyRealFekitori yeUHT Pilotsebhiriji rinogona kukwidziridzwa pakati pekugadzirwa kwerabhoritari nekugadzirwa kwemabhizimisi. Module yega yega inotevera thermal logic yeindasitiri — pre-heating, sterilization, holding, cooling, uye aseptic filling. Inogona kugadziriswa semhando ye tubular, plate, kana direct-steam-injection, inofukidza kusvika 152 °C uye viscosities kusvika 6 000 cP.
Maflowmeter, matransmitter ekupisa/kumanikidzwa, uye mavharuvhu e-otomatiki anochengetedza maitiro akarurama. Maresipi eSiemens PLC anobvumira vashandisi kugadzirisa kupisa ΔT, nguva yekubata, uye mwero wekuyerera. Kurongeka kwedata reBatch kunogonesa zvakadzamakuyedzwa kwefekitori yemutyairikuenzanisa. Mafuremu asingatsvi akasungirirwa pamatanda anochengetedza nzvimbo yepasi asi anochengetedza pfungwa dzakakwana — zvakanakiranzvimbo dzekugadzira chikafu dzinotanga kushandiswa, mayunivhesiti, uyemarabhoritari ezvinwiwakugadzirisa maitiro.
Kuzvigadzira otomatiki kunopfuura kupisa: homogenizer yemukati inosarudzwa (Kusanganisira Upstream inline homogenization uye Aseptic Downstream inline homogenization), vacuum deaerator, uye aseptic filling cabinet zvinowiriraniswa kuburikidza nesystem imwechete yekudzora. Inoshandiswa zvakanyanya pakutsvaga mukaka wezvirimwa, muto unosanganiswa, zvinwiwa zvekofi, masosi, kana yogurt. Kuchinjika uku kunoita kuti EasyReal'sChirimwa cheKutyaira Zvinwiwapfuma yeR&D yepasi rose kune vanogadzira zvinhu zvitsva muzvikoro nemumaindasitiri.
Zviri NyoreFekitori yeUHT Pilotinotsigira zvakasiyana-siyana zveR&D yezvinwiwauyefekitori yekufambisa mukakamashandisirwo:
•Kugadzirwa kweMuto neNectar- edza Brix, acidity, uye manakiro akasiyana-siyana.
•Zvinwiwa zvemukaka nezvirimwa- enzanisa mhedzisiro yeUHT neHTST pakugadzirwa uye kugadzikana.
•Yogati neZvigadzirwa Zvakaviriswa- ongorora mapurofayiri ekupisa kuti ugadzirise basa rekutanga.
•Kofi, Tii, uye Zvinwiwa Zvinoshanda- kugadzira mafomura akagadzirira kunwiwa anoda dziviriro yekunhuhwirira.
•Kubudirira kweSosi nePuree– bata masisitimu akakora kana kuti ane tunhu tudiki pasina kupisa.
Kune mayunivhesiti uyemarabhoritari ekutyaira, mutsetse uyu unoratidza misimboti yekuchenesa masero mumaindasitiri. Kune vagadziri, unoshanda senzira yekudzivirira kubva kuzvirwere.mutsetse wekugadzira wevatyairi vendegekusimbisa maformulations asati awedzerwa. Uchishandisa mafittings akafanana ehutsanana uye CIP logic semasystem akazara, mhedzisiro inotamiswa zvakananga — zvichiita kuti tekinoroji ishanduke zvakanaka uye njodzi yekuburitswa kwayo iderere.
Kurapa nekupisa kunoenderana nekusviba, zvinhu zvakasimba, uye pH. Pakugadzirafekitori yekuedza kugadzira chikafu, Nzira dzeEasyReal dzinoshandisa vagadziri vemiti uye dzinochinja-chinja kupisa kwechigadzirwa chimwe nechimwe. Muto wemichero unoda nguva pfupi yekugara kuti uchengetedze ruvara, nepo zvinwiwa zvemukaka nemapuroteni zvichida kudziyiswa zvakaenzana kudzivirira kusvibiswa. Kusarudza module yakakodzera yechubhu kwakakosha kuti pave nemigumisiro yakafanana.
Kuchengetedzeka nehutsanana zvakakoshawo. Mapombi ehutsanana, magasket emhando yezvekudya, uye zvinhu zvine mwero wekumanikidzwa zvinosangana nezvinodiwa zvepasi rose. Maitiro eCIP otomatiki anodzivirira kukura kwehutachiona uye kusvibiswa kwehutachiona panguva yekuyedzwa kwakawanda kwezuva nezuva. Mahwindo ekutarisa nemaziso uye maalarm ekubatanidza anochengetedza vashandi vari pasi pekumanikidzwa. Izvi zvinoita kutiChivako cheEasyReal UHT Pilotinoshanda, yakachengeteka, uye yakakodzera kugadzirwa kweR&D nguva dzose uye mafekitori ekutanga.
Kusarudza magadzirirwo akakodzera kunoenderana nezvinangwa zvekugadzira uye throughput. EasyReal inopa mamodheru maviri akajairika aunoda. Modheru yekutanga i5–40 L/h kana kuti yechipiri i60–120 L/h continuous flow.
Zvinhu zvakakosha pakusarudza:
• Kusviba Kwechigadzirwa & Zvakaoma – masisitimu ane machubhu emasosi akakora uye zvinwiwa zvine kusviba kushoma.
• Kuchengetedzwa Kwemafuta Uye Kunhuhwirira - sarudza jekiseni remutsi zvakananga kune zvinwiwa zvinonzwa kunhuhwirira kana chigadzirwa chine mafuta akawanda kana mapuroteni.
• Kubatanidzwa Kwekutonga - Siemens PLC ine ruzivo rwekunyorwa kwedata uye manejimendi yekubika.
• Zvinodiwa pakuzadza - batanidza neEasyReal Aseptic Filling Cabinet.
• Kukwidziridzwa Kwenguva Yemberi – pfungwa dzakafanana neEasyReal industrial lines dzekutumira maparameter e1:1.
Maitiro aya akarongeka anobatsira mainjiniya nevasiri mainjiniya kuti vaenzanise kururama, bhajeti, uye kufanana kwemaitiro, zvichishandura mari yese yekudyara mufekitori yeR&D kuita nzwisiso chaiyo yekugadzira.
1. Kugadzirira Zvinhu Zvisina Kugadzirwa - kusanganisa, kusefa, kupisa.
2. Danho reKupisa Pamberi - wedzera tembiricha yekupinda kusvika 60–80 °C.
3. Kudzikisa Vacuum muInline (sarudzo).
4. Upstream Inline Homogenization (sarudzo).
5. Chikamu Chekuvhiyiwa - UHT (135–152 °C) kuburikidza nechubhu, kana DSI module.
6. Chubhu Yekubata - chengetedza tembiricha yechinangwa kuti utachiona husashande.
7. Danho rekutonhodza - kuchinjana kwekupisa kunodzoreredza simba.
8. Kubatanidzwa kweAseptic Downstream Inline Homogenization (sarudzo).
9. Kuzadza uye Kurongedza Zvisina Kuuraya Mabhakitiriya.
10. Kutenderera kweCIP otomatiki kwekuyedza kunotevera.
Zvichienderana nerudzi rwechigadzirwa (chemukaka, chezvirimwa, chemuto), kutevedzana kwacho kunogona kudarika kana kuwedzera matanho akadai sekuvirisa kana kuita kuti chive chakafanana. Kuyerera kwacho kunovimbisa kupisa kwakaenzana uye kugadziriswa kwakachengeteka uye kusingadyi simba zvakanyanya.
IyoChivako cheEasyReal UHT Pilotinosanganisa zvikamu zvemumarabhoritari zvinotevedzera mashandiro eindasitiri nekudzora kwakarurama uye hutsanana.
1. Chiller (Sarudzo)
Inopa mvura inotonhorera yekuisa muzvikamu zvekutonhodza uye nzira dzekubuditsa mvura. Kushanda kwenzvimbo yakavharwa pa4–10 °C kunotsigira kutonhodza nekuchengetedza chigadzirwa.
Kubatsirwa:Kuchinja kwenguva pfupi uye kuchengetedza chigadzirwa zviri nani.
2. Homogenizer yeLab Pilot Scale
Chigadzirwa chemukati chine simba guru (kusvika 60 MPa) chinoderedza saizi yezvidimbu uye chinosimbisa emulsions yezvinwiwa zvemukaka nezvinobva mumiti. Isu tinopa Upstream Homogenization uye Downstream Homogenization kune vatengi vanosarudza.
Kubatsirwa:Magadzirirwo akavandudzwa, kufanana kwemavara, uye kugadzikana.
3. Muchina wekuchenesa vhudzi reLab Pilot Scale (Sarudzo)
Inobvisa okisijeni yakanyungudutswa isati yasvika UHT kudzivirira kuoxidation uye kurasikirwa neruvara. Mapombi evacuum chamber nemaspray anobvisa gasi zvakanaka kunyangwe pazvinwiwa zvinonamira.
Kubatsirwa:Nguva refu yekushanda uye dziviriro yekuravira.
4. Chiyero cheUHT cheLab Pilot Scale
Module huru inoita kupisa kwakanyatsonaka (kusvika 152 °C) uye kuchengetedza kudzivirira mabhakitiriya kwaisanganisira mabikirwo eSiemens PLC uye kudzora PID.
Kubatsirwa:Kuchenesa masero emuganda muchimiro chidiki.
5. Kubaya Nemhepo Yakananga (DSI) Sterilizer (Sarudzo)
Inoisa utsi hwekubika zvakananga muchigadzirwa ichi kuti chidziye ipapo ipapo uye kuti chitonhodze ne vacuum flash.
Kubatsirwa:Kuchengeta kunhuhwirira kwakanyanya uye kugadzikana kwemavara.
6. Kabhineti yekuzadza isina utachiona
Chivharo chemhepo chakachena chakaseferwa neHEPA cheClass-100 chekuzadza mabhodhoro kana bhegi zvisina utachiona, chine tembiricha uye kumanikidzwa kwakabatana.
Kubatsirwa:Kusimbiswa kwakavimbika kweaseptic pakurongedza kwemutyairi.
Chigadzirwa cheEasyReal UHT Pilot chinopa zvinhu zvakasiyana-siyana:
• Mukaka wemukaka nemiriwo – mombe, soya, oat, almond, coconut blends.
• Majusi neNectar - mhando dzakajeka kana kuti dzakapfava dzakadai semango, apuro, orenji, karoti.
• Zvigadzirwa Zvakaviriswa - yogurt bases nezvinwiwa zvinopa probiotic.
• Masosi neMakemikari – puree yematomatisi, muto wechiri, soup yekirimu.
• Zvinwiwa Zvinokosha - kofi, tii, mafomura ekudya zvine hutano.
Mamodules anobata zvinhu zvitsva, zvakaomeswa nechando, zvakakanyiwa, kana zvisina utachiona. Maclamp anokurumidzisa kuburitsa mvura anobvumira kuchinja-chinja kwemaresipi nekukurumidza, uye sarudzo dzekubvisa mvura dzinosanganisira kurongedza zvinhu zvinopisa, zvinotonhora, kana zvisina utachiona. Kuchinjika uku kunoita kuti Beverage Pilot Plant ive puratifomu yekuvandudza zvinhu pasi rose.
Otomatiki inoita kuti zvidzokororwe. Siemens PLC inobatanidza mamodule ese kuburikidza neHMI yekubata-bata. Vashandisi vanogona kusarudza mabikirwo, kugadzirisa maparameter, uye kuteedzera tembiricha, kuyerera, uye mafambiro ekumanikidzwa panguva chaiyo.
Mabasa makuru:Kutarisira mabikirwo, alarm system, kurongeka kwedata, kuongororwa kuri kure (sarudzo), uye mazinga ekushandisa kwemushandisi. Kutumira data kunze kwenyika mumafomu eCSV/PDF eQA kana HACCP rekodhi. Iyi fomati yedhijitari inovimbisa yega yega bvunzo yefekitori yemutyairiyakarongeka uye yakagadzirira kudzokororwa mumaindasitiri.
Kunze kwemidziyo yekugadzira,Shanghai EasyReal Machinery Co., Ltd.inoshanda zvizereNzvimbo yekuongorora nekuvandudza zvinwiwa uye yekuongorora vatyairi vendegeiyo inogamuchira vatengi vemuno nevekunze kwenyika.
Nzvimbo iyi inobvumira vagadziri vezvigadzirwa, makambani matsva, nemayunivhesiti kuita miedzo chaiyo vachishandisa EasyReal'sFekitori yeUHT Pilot, Sisitimu yeHTST yeLab, nezvimwemidziyo yekurabhoritari yezvinwiwausati waisa mari mukugadzira zvizere.
Vatengi vanogona:
• Bhuka miedzo yekuedza panzvimbo iyi panzvimbo yeEasyReal muShanghai.
• Tumira zvinhu zvakagadzirwa kana kuti zvinosanganiswa kare kuti zviitwe bvunzo dziri kure pasi pekuchengetedzwa kweNDA.
• Joyina zvidzidzo zvepamhepo panguva chaiyo uchishandisa vhidhiyo mhenyu kuti uone magadzirirwo emabasa uye kuunganidzwa kwemuenzaniso.
• Ongorora mienzaniso yapera kuti uone magadzirirwo, ruvara, kunaka, uye kugadzikana kwesherufu usati wawedzera.
Nzvimbo iyi inotsigira mapurojekiti akadai semukaka unobva mumiti, dzimwe nzira dzemukaka, majusi emichero, masosi, tii, kofi, nezvinwiwa zvine probiotic. Kuedza kwega kwega kunogadzira mushumo wehunyanzvi unotsanangura tembiricha, mwero wekuyerera kwemvura, mapuroteni ekumanikidzwa, uye mhedzisiro yechigadzirwa - zvichibatsira vatengi kusimbisa mafomura acho zvinobudirira.
Mutemo uyu wekushanda murabhoritari unoratidza kuzvipira kweEasyReal pakuva zvinopfuura kugadzira michina chete. Isu tinoshanda semugadziri wemichina.mubatsiri wechokwadi mukugadzira zvinhu zvitsva, ichipa maturusi, hunyanzvi, uye nharaunda yezvikwata zveR&D kuti zvigadzire mafomu matsva.
Vatengi vanogona kuronga kushanya, kukurukura nezvebasa reprojekiti, kana kukumbira demo repamhepo chero nguva kuburikidza nepeji redu repamutemo rekutaurirana.
Bhuka bvunzo kana kubvunzana: [email protected]
Shanyira Nzvimbo yedu yeR&D:https://www.easireal.com/contact-us/
Kana uri kugadziramurabhoritari yeR&D yezvinwiwakuwedzera afekitori yekufambisa mukaka, kana kuvakanzvimbo yekufambisa chikafu, EasyReal inopa mhinduro kubva kumagumo kusvika kumagumo:
1. Tsananguro yehukuru hwechigadzirwa → huwandu hwechigadzirwa uye kugona kwacho.
2. Dhizaini yeMarongerwo & P&ID.
3. Kugadzira & FAT muShanghai.
4. Kudzidziswa kwekuisa nekushandisa.
5. Rutsigiro rwemwaka wekutanga rwekuyedza nekugadzirisa.
6. Zvishandiso zvenguva refu uye basa rehunyanzvi.
NaMakore makumi maviri nemashanu eruzivouye vatengi vari muNyika makumi matatu, Shanghai EasyReal Machinery Co., Ltd.inovimbwa nemakambani epasi rose nemayunivhesiti. Chigadziko chega chega cheUHT Pilot chinobatanidza pfungwa nekugadzira - chikuva chakavimbika chekuvandudza zvinhu zvitsva uye kuwedzera.
Bata nesu: [email protected]
Webhusaiti:https://www.easireal.com/contact-us/
1. Chivako cheUHT Pilot cheModular Design.
2. Tevedzera Kuchinjana Kwekupisa Kwemaindasitiri.
3. Kuvimbika Kwakanyanya uye Kuchengetedzwa.
4. Kugadzirisa Kushoma.
5. Zviri nyore kuisa & kushanda.
6. Vhoriyamu Yakaderera Yakafa.
7. Inoshanda Zvizere.
8. CIP & SIP yakavakwa mukati.
| 1 | Zita | Chirimwa chePasteurizer cheModular Lab UHT HTST |
| 2 | Muenzaniso | ER-S20, ER-S100 |
| 3 | Rudzi | Chirimwa cheLab UHT HTST & Pasteurizer cheR&D Center neLaboratori |
| 4 | Rated Flow Rate | 20 l/awa & 100 l/awa |
| 5 | Mwero weKuyerera Unochinja-chinja | 3~40 l/awa & 60~120 l/awa |
| 6 | Kudzvanywa kwakanyanya | bhawa gumi |
| 7 | Chikafu chidiki chebatch | 3~5 marita & 5~8 marita |
| 8 | Basa reSIP | Yakavakwa mukati |
| 9 | Basa reCIP | Yakavakwa mukati |
| 10 | Inline Upstream Kubatanidzwa kweHomogenization | Sarudzo |
| 11 | Inline Downstream Kubatanidzwa kweAseptic Homogenization | Sarudzo |
| 12 | DSI Module | Sarudzo |
| 13 | Kuzadza kweAseptic mumutsara | Inowanikwa |
| 14 | Kupisa Kuchenesa | 85~150 ℃ |
| 15 | Tembiricha yekubuditsa | Inogona kugadziriswa. yakaderera inogona kusvika ≤10℃ nekushandisa chiller chemvura |
| 16 | Nguva yekubata | Masekondi mashanu negumi nemashanu nemakumi matatu |
| 17 | Chubhu yekubata ye300S | Sarudzo |
| 18 | Chubhu yekubata ye60S | Sarudzo |
| 19 | Jenareta yemhepo | Yakavakwa mukati |
ModularChigadzirwa che 20 kusvika 100 L chePilot UHT/HTST Sterilizerinotevedzera zvizere nzira yeIndustrial Production iyo inovaka zambuko kubva pakati peR&D kuenda kuIndustrial Production. Ruzivo rwese rwekuyedza rwakawanikwa paUHT Sterilization Pilot Plant runogona kukopwa zvizere kuti rushandiswe mubhizinesi.
Miedzo yakasiyana inoitwa paChivako cheMicro Pilot UHT/HTSTkwaunogona kugadzira nekugadzirisa zvigadzirwa mumamiriro akasiyana-siyana uchishandisa nzira yekuzadza zvinopisa, HTST Process, UHT process, uye Pasteurization process.
Munguva yebvunzo yega yega, mamiriro ekugadzirisa anonyorwa uchishandisa kombiyuta yekuwana data, zvichikugonesa kuti uzviongorore pabatch yega yega zvakasiyana. Data iri rinobatsira zvikuru muzvidzidzo zvekukanganisa uko kupiswa kwebvunzo dzakasiyana dzemaitiro kunoenzaniswa kuitira kuti mafomula agone kuchinjwa kuti awedzere kunaka kwawo uye nguva yekumhanya.
RegaiChivako chePasteurizer che20 kusvika ku100 L chePilot UHT/HTST yeKutsvagurudza kweLabiva mubatsiri wako ane hushamwari pakutsvaga kwako usati watanga basa rekutengeserana.
1. Chivako cheUHT Pilot Plant
2. Homogenizer iri mumutsara
3. Sisitimu Yokuzadza Isingauraye Mabhakitiriya
4. Jenareta yeMvura yeAizi
5. Kompresa yemhepo
Sei uchifanira kusarudza Shanghai EasyReal?
EasyReal Tech.ndiyo kambani yepamusoro-soro ine certification yeHurumende iri muShanghai City, China iyo yakawana ISO9001 Quality Certification, CE Certification, SGS Certification, nezvimwewo. Isu tinopa mhinduro dzepamusoro-soro dzeEurope muindasitiri yemichero nezvinwiwa uye takagamuchira rumbidzo yakawanda kubva kuvatengi vanobva mukati menyika nekunze kwenyika. Michina yedu yakatotumirwa kunze kwenyika pasi rese kusanganisira nyika dzeAsia, nyika dzeAfrica nyika dzeAmerica, uye kunyange nyika dzeEurope. Kusvika pari zvino, kodzero dzepfuma dzepfungwa dzinopfuura makumi mana dzave kushandiswa.
Dhipatimendi reLab & Pilot Equipment neDhipatimendi reIndustrial Equipment zvaishanda zvakazvimiririra, uye Taizhou Factory iri kuvakwawo. Zvese izvi zvinovaka hwaro hwakasimba hwekupa masevhisi ari nani kune vatengi mune ramangwana.
Zvigadzirwa Zvakabatana
