Muchina wePuree yemichero wekugadzirisa michero nemiriwo
Mutsetse wekugadzira michero yeEasyReal inyanzvi yekugadzira puree yemichero yeindasitiri inosanganisa kunatswa kwemuchina, kudzora kupisa, uye kutonhora kwevacuum yekugadzirwa kwejusi, muto, kana chikafu chevana.
Pakati pemutsetse uyu chikamu chayo chakabatanidzwa chekunatswa uye kusanganiswa, izvo zvinovimbisa magadzirirwo akafanana uye kusimba kwakasimba kunyangwe kune zvinhu zvine fibrous kana kuti zvine pectin yakawanda.
Pfungwa dzekugadzira
Maitiro acho anotanga nechinhu chinocheneswa chikafu uye chinopwanya chikafu chinoendesa chigadzirwa kumuchina wekuchenesa mapaddle.
Muchina wekubvisa okisijeni wakanyungudutswa unobvisa okisijeni yakanyungudutswa, woteverwa nemuchina wekupisa une simba guru unoparadzira zvidimbu zvisinganyunguduke uye unosanganisa mafuta echisikigo.
Zvishandiso zvekupisa zveTubular kana Tube-in-tube zvinobata kupisa kusati kwatanga kana kuvharwa, uye zvishandiso zvisina utachiona zvinopedzisa kutenderera nekuyera huwandu hwemvura nemazvo.
Kuvaka
• Zvinhu: SUS304 /SUS316L simbi isingasvibiswi yenzvimbo dzese dzinosangana nezvigadzirwa.
• Zvinobatanidzwa: Zvishandiso zvekuchenesa zveTri-clamp uye magasket eEPDM.
• Otomatiki: Siemens PLC + touch-screen HMI.
• Kugadzirisa: Mapaneru ane hinged uye nzira yekupinda nayo padivi pebasa kuti zviongororwe zviri nyore.
Chinhu chimwe nechimwe—kubva pahukuru hwepombi kusvika pahunhu hweagitator—chakagadzirwa kuti chibate puree dzakakora dzisina tsvina yakawanda, ukuwo chichichengetedza kuteverwa kwakazara uye kutevedzera hutsanana.
Muchina weEasyReal fruit puree unotsigira mashandisirwo akasiyana-siyana muchikamu chezvekudya nezvinwiwa:
• Majusi emichero neNectars: mango, guava, chinanazi, apuro, uye mabhesi ecitrus ekusanganisa nekuzadza.
• Vagadziri veSosi neJamu: muto wematomatisi, jamu restrawberry, uye bhata reapuro zvine magadzirirwo akafanana uye zvinochengetedza ruvara.
• Zvekudya zveVana uye Zvinovaka Muviri: karoti, manhanga, kana pizi puree zvakagadzirwa zvine hutsanana hwakasimba.
• Zvinwiwa zvinobva muzvirimwa uye zvinozadzwa nemukaka: zvikamu zvemuchero kana miriwo zvakagadzirwa zvakafanana kuti zvive yogati, smoothies, uye mukaka une flavour.
• Kushandiswa kwekubika nekubika: kugadzira michero yekuzadza makeke kana ice-cream ripples.
Otomatiki inobvumira shanduko dzekubika nekukurumidza uye kubuda kwakasimba kunyangwe nezvinhu zvakasiyana-siyana.
Maitiro eCIP anosangana nezvinodiwa zveHACCP, ISO 22000, uye FDA.
Ma processors anobatsirwa nekuumbwa kwakafanana, kunyunyuta kushoma kwevatengi, uye kutumirwa kwakavimbika panguva.
Kugadzira puree yemhando yepamusoro hakusi nyore kuigadzira—inoda kunyatsobata fiber, pectin, uye zvinhu zvinonhuhwirira.
Michero yakaita semango, mabhanana, kana magwava inonamira uye inoda kuchekwa zvakasimba asi ichidziya zvinyoro nyoro kudzivirira kutsva pamadziro.
Zvimedu zvemuriwo zvakaita semakarotsi nemanhanga zvinoda kudziiswa uye enzymes kuti zvirambe zvine ruvara rwechisikigo.
Kune sitrobheri kana raspberry, kudzima kwevacuum uye kugadzika kwemavara akafanana zvakakosha kuti ruvara rugare zvakanaka uye kudzivirira kupatsanurwa.
Mutsetse wekugadzirisa puree weEasyReal unobatanidza zvese zvinodiwa izvi muhurongwa hwehutsanana hunoenderera mberi:
• Dhizaini yehutsanana yakavharwa inoderedza kusvibiswa uye oxidation.
• Kubvisa mvura inobuda mu vacuum kunodzivirira kunaka uye kunhuhwirira.
• Kubatanidzwa kwesimba rakawanda kunoita kuti pave nechimiro chakanaka uye chakasimba.
• Masisitimu eCIP/SIP anochenesa otomatiki nema "cycles" akasimbiswa uye zvinyorwa zvedhijitari.
Kubatanidzwa uku kunobvumira vagadziri kugadzirisa zvigadzirwa zvakawanda—michero, miriwo, kana zvakasanganiswa—vasingakanganisi kugara zvakanaka kana kuchengetedzeka.
Kusarudza magadzirirwo akakodzera kunoenderana nezvinangwa zvekugadzira, hunhu hwezvinhu, uye zvinodiwa zvekukwanisa kukura. EasyReal inopa magadzirirwo matatu akajairwa:
1. MaLab & Pilot Units (3–100 L/awa) – emayunivhesiti, nzvimbo dzeR&D, uye bvunzo dzekugadzirwa kwechigadzirwa.
2. Mitsetse yepakati nepakati (500–2,000 kg/awa) – yevatengesi vemhando yepamusoro uye mabrandi emakambani anotarisira maSKU akawanda.
3. Mitsetse yeMaindasitiri (5–20 matani/awa) – yezvirimwa zvikuru zvinogadzira huwandu hwemichero yemwaka.
Zvaunofanira Kufunga Nezvekusarudza
• Kuwanda kweViscosity: 500–6,000 cP; inosarudza rudzi rwepombi uye dhayamita yekupisa.
• Zvinodiwa pakupisa: kubvisa ma enzyme (85–95 °C) kana kubvisa utachiona (kusvika 120 °C). Tembiricha inogadziriswa yakakodzera michero nemiriwo yemhando dzakasiyana.
• Kukwanisa kweVacuum: –0.09 MPa yekubvisa mweya wezvinhu zvinonzwa ruvara.
• Kumanikidzwa kweHomogenization: 20–60 MPa, dhizaini yedanho rimwe chete kana maviri.
• Saizi yemapaipi nevharuvhu: kudzivirira kuvharika uye kuchengetedza kuyerera kwe laminar kune fibrous puree.
• Nzira yekurongedza: inozadza nekupisa kana kuti isina utachiona, zvichienderana nekuti chigadzirwa chicharamba kwenguva yakareba sei.
Kune vanogadzira kekutanga, EasyReal inokurudzira kuti paitwe bvunzo yekuongorora muR&D Center yedu kuti vaone goho, kuchengetedza mavara, uye viscosity vasati vawedzera maindasitiri.
Kuyerera kunotevera kunoratidza mutsetse wakakwana wekugadzirisa puree, uchibatanidza mamodule ese makuru kusanganisira homogenization:
1. Kugamuchira & Kusuka Michero Isina Kubikwa - kubvisa ivhu nemarara uchishandisa mabhuroko kana mawasher anotenderera.
2. Kuronga & Kuongorora - ramba muchero usati waibva kana wakakuvara.
3. Kucheka / Kubvisa / Kubvisa mbeu - inobvisa makomba kana zvidimbu zvichienderana nerudzi rwemuchero uye inowana pulp isina kubikwa.
4. Kupwanya - kunoderedza muchero kuita musanganiswa wakakora wakakodzera kunatswa.
5. Kusashanda kweMaEnzyme Pamberi Pekupisa - kunodzora ruvara uye kunoderedza mutoro wehutachiona. Kuti uwane simba rekunyorovesa uye kumisa maEnzymes
6. Kupwanya nekuchenesa - ganda nembeu zvakasiyana, zvichiita kuti ganda rive rakafanana.
7. Kubvisa okisijeni yakanyungudika uye magasi asinganyungudike.
8. Kubatanidzwa kweHigh-Pressure Homogenization - kunonatsa saizi yezvidimbu, kunosimudzira kunzwa kwemuromo, uye kunodzikamisa matrix yechigadzirwa.
9. Kuchenesa / Kuisa pasteurization - zvinochinja-chinja kupisa zvine tubular kana kuti tube-in-tube zvinoshandisa puree kuti zvive zvakachengeteka.
10. Kuzadza Kusina Kuchena/Kupisa – kunozadza mabhegi, mapaketi, kana majagi asina utachiona.
11. Kutonhodza & Kurongedza - inovimbisa kuti chigadzirwa chakachengeteka chisati chachengetwa kana kutumirwa.
Danho rekuita kuti ganda rive rakafanana (Danho rechisere) rakakosha. Rinoshandura pulp yakacheneswa kuita puree yakagadzikana, inopenya ine kugadzikana kwenguva refu.
Kudzora kweEasyReal's PLC kunosanganisa matanho ese, kurekodha kumanikidzwa, tembiricha, uye data re vacuum kuti ive nechokwadi chekuti rinodzokororwa uye kuti rinoteverwa zvizere.
Chigadziko chimwe nechimwe chiri muEasyReal fruit puree processing line chakagadzirirwa hutsanana, kuvimbika, uye kugadzikana kwemagadzirirwo. Pamwe chete vanoumba modular system inochinjika kubva padanho rekutanga kusvika pahuwandu hwemaindasitiri.
1. Muchina wekuwachisa nekugadzira michero
Michina yekugezesa yakaita serotary kana kuti ine mabubbles inobvisa guruva nemarara nemhepo inovhuvhuta uye inopfapfaidza nemhepo ine simba. Michina yekutsvagisa nemaoko inoparadzanisa michero yakaibva kubva kune yakaraswa, zvichiita kuti zvinhu zvepamusoro chete zvipinde mukuita uku uye inodzivirira michina yekutsvagisa kubva mukukuvadzwa.
2. Muchina wekupwanya
Iyi module inorema inopwanya michero kuita mashanga akaomarara. Mapadza akachekwa anobvarura ganda nedumbu nekumhanya kwakanyanya kwe1470rpm.
3. Muchina weKupuruzira uye Kuchenesa
Dhiramu rakatwasuka rine mapillow anotenderera rinosunda chidimbu ichi kuburikidza nemasefa akaboorwa. Saizi yemesh (0.6 - 2.0 mm) ndiyo inotsanangura magadzirirwo ekupedzisira. Dhizaini yacho inosvika 95% yekudzoreredza pulp uye inopa mesh isina zvishandiso yekutsiva chigadzirwa nekukurumidza.
4. Muchina wekubvisa vhauchi
Ichishanda pasi pe –0.09 MPa, inobvisa okisijeni yakanyungudutswa nemamwe magasi asingapindi mvura. Danho iri rinodzivirira kunhuhwirira kunonzwa uye pigments dzechisikigo, uye rinodzivirira oxidation inogona kudzima kunaka kana ruvara.
5. Homogenizer
Chinhu chikuru chemuchina wemuchero wemuchero, homogenizer inomanikidza chigadzirwa kuti chipfuure nepavharuvhu chaiyo pa20 - 60 MPa. Kuchekwa nekuchekwa kunobva kwaitwa kunoderedza saizi yezvidimbu uye kuparadzira fibers, pectins, nemafuta zvakaenzana.
• Mugumisiro: kunzwa kwemukanwa kwakakora, chitarisiko chinopenya, uye kugadzikana kwenguva refu.
• Kuvaka: bhokisi repiston remhando yepamusoro, zvigaro zvevharuvhu retungsten-carbide, jira rekuchengetedza rinotenderera.
• Sarudzo: bhenji remhando imwe chete kana mbiri, rakagadzirwa nemutsetse kana kuti rakamira roga.
• Kukwanisa Kushanda: kubva kumayuniti ekurabhoritari kusvika kumitsetse yeindasitiri.
Kana yaiswa mushure mekubvisa utachiona uye isati yabviswa utachiona, inoita kuti chigadzirwa chigare chakasimba, chisina mweya chakagadzirira kuzadzwa.
6. Mushonga wekuuraya utachiona
Chinobvisa tsvina kana kuti chinobvisa tsvina muchubhu chinosimudza tembiricha yechigadzirwa kuti chisapararire chisati chazadzwa. Kudzora kwePID kunochengetedza tembiricha uye mwero wemvura wakarurama, ukuwo kudzvanywa zvinyoro nyoro kuchidzivirira kufashaira uye kusvibisa.
7. Chinozadza Zvisina Kuuraya Mabhakitiriya / Chinopisa
Zvishandiso zvepiston zvinofambiswa neservo zvinoisa puree mumabhodhoro madiki, package, kana majari. Kupfapfaidza otomatiki kweaseptic filler kunochengetedza asepsis. Kudzora resipi yeHMI kunogonesa kuchinja SKU ipapo ipapo.
8. Sisitimu yeCIP
Sisitimu iyi (alkaline / acid / mvura inopisa / sukurudza) inoita basa rekuchenesa otomatiki. Ma sensor ekufambisa mhepo uye nguva-tembiricha yekunyora inoenderana nezvinodiwa zvekuongorora. Marobhoti akavharwa anoderedza kushandiswa kwemakemikari uye anodzivirira vanoashandisa.
Mugumisiro: mutsetse unobva kumagumo kusvika kumagumo unopwanya, unonatsa, unobvisa simba, unobvisa simba, unochenesa, uye unozadza—uchigadzira puree yakasimba, ine mutengo wakaderera uye ine hunhu hwakafanana pahuwandu hwese.
EasyReal inogadzira muchina wayo wekubika miriwo kuti ikwanise kushandisa zvinhu zvakasiyana-siyana uye mafomu akasiyana-siyana.
• Zvinoshandiswa pamichero:mango, bhanana, gwavha, chinanazi, papaya, apuro, peya, pichi, plum, citrus.
• Zvekushandisa pakurima:karoti, manhanga, beetroot, domasi, sipinachi, chibage chinotapira.
• Mafomu Ekuisa:zvinhu zvitsva, zvakaomeswa nechando, kana zvisina utachiona.
• Mafomati Ekubuda:
1. Puree ine simba rimwe chete (10–15 °Brix)
2. Puree yakakanyiwa (28–36 °Brix)
3. Mabikirwo asina shuga yakawanda kana kuti ane faibha yakawanda
4. Zvigadziko zvemichero nemiriwo zvakasanganiswa zvekudya zvevana kana smoothies
Kugadzirisa Kuchinjika
Mapurofayiri ekupisa anogadziriswa uye anowirirana anobata kusiyana kwemwaka mukupenya kana acidity.
Kubatanidza nekukurumidza uye ma hinged couplings anobvumira kukurumidza kusimbiswa kweCIP uye kuchinja kwe mesh pakati pema batches.
Nekushandisa nzira imwecheteyo yekugadzira puree, vashandi vanogona kugadzira mango muzhizha uye maapuro muchando, zvichiita kuti kushandiswa kwayo kurambe kwakakwirira uye kudzoserwa mari nekukurumidza.
Pakati pesystem pane Siemens PLC ine touch-screen HMI, ichibatanidza mamodule ese pasi peimwe automation layer.
• Kutarisira Mabikirwo: maparamita akatarwa emhando yega yega yemuchero—tembiricha, vacuum, kumanikidzwa kwehomogenization, nguva yekubata, nezvimwewo.
• MaAramu & MaInterlocks: kudzivirira kushanda kana mavharuvhu kana maCIP loops akavhurika.
• Kuongororwa Kure: PLC yemaitiro akajairwa inotsigira nhungamiro iri kure uye kuongorora zvikanganiso.
• Simba Dashboard: inotarisa utsi, mvura, uye simba pachikamu chimwe nechimwe kuti igadzirise mashandiro emagetsi.
• Kuwana Basa Rinoenderana Nemabasa: vashandi, mainjiniya, nevatariri vane kodzero dzakasiyana.
Iyi nzira yekudzora inoita kuti pave nenzvimbo dzakanyatsorongeka, kuchinjana kwenguva pfupi, uye kunaka kunodzokororwa—kungave kugadzirisa ma test runs gumi kana ma multi-tonne batches ekugadzira.
Kubva pakugadzira kusvika pakuisa michina mukambani, Shanghai EasyReal Machinery Co., Ltd. inopa nzira yakazara yekushanda:
1. Tsanangudzo yeChikamu: tsvaga zvinhu, kugona, uye zvinangwa zvekurongedza.
2. Kuedza kwePilot: shandisai sampuro dzezvinhu paEasyReal's Beverage R&D Center kuti muone kana zvakakora uye kuti zvinobuda zvakanaka here.
3. Marongerwo & P&ID: dhizaini yakagadzirwa yakagadzirwa ne2D/3D ine kuyerera kwezvinhu kwakagadziridzwa.
4. Kugadzira & Kugadzira: Kugadzira kwakabvumidzwa neISO uchishandisa SUS304/ SUS316L uye mapaipi akasungirirwa kutenderera.
5. Kuisa & Kuisa: kugadzirisa panzvimbo uye kudzidziswa kwemushandisi.
6. Rutsigiro rweMushure meKutengesa: midziyo yepasi rose yekufambisa zvinhu uye sevhisi yehunyanzvi iri kure.
Nemakore makumi maviri nemashanu eruzivo uye kuiswa munyika dzinopfuura makumi matatu, EasyReal inopa mitsetse yakachena inoenzanisa kururama, hutsanana, uye kushanda zvakanaka kwemari.
Chinangwa chega chega chepurojekiti ndechekubatsira vagadziri kuti vagone kugadzira zvinhu zvakagadzikana, kugara kwenguva refu musherufu, uye kuchengetedza kunaka kwakanaka.
Tanga chirongwa chako nhasi.
Visit https://www.easireal.com or email [email protected] to request a quotation or schedule a pilot test.
Zvigadzirwa Zvakabatana
