Plum Processing Line
Iyo EasyReal plum yekugadzirisa mutsara inopakushanda kwakadzikamakune zvese zvakakwirira-pulp uye zvakaderera-pulp zvigadzirwa. Isu tinoshandisa chikafu-giredhi simbi isina tsvina kune ese ekuonana zvikamu uye kuteveramodular designsaka iwe unogona kugadzirisa mutsara zvichienderana nerudzi rwechigadzirwa.
Mutsetse wega wega unotanga nePlum washing and sorting unit, achiteverwa nadestoning pulperiyo inoparadzanisa makomba uye inosvuura kubva pahupfu. Zvadaro, zvichibva pane chinangwa chechigadzirwa, kuyerera kunosiyana:
● Formuto, isu tinosanganisira kudhirowa, enzymatic kurapwa, kujekesa, uye evaporation.
● Forpuree, tinochengeta pulp nekusefa kushoma uye kushandisa kudziyisa zvinyoro.
● Forjamu kana paste, tinosanganisira matangi ekusanganisa, zvinonyungudutsa shuga, uye vacuum cookers.
Zvose zvinopisa zvinopisa zvinoshandisa chaiyoPID kudzora tembiricha. Yeduchubhu-in-tube sterilizersbata yakakwirira-viscosity plum paste pasina kupisa kana kusvibisa. Pakupedzisira, zvigadzirwa zvinopinda aseptic kana mitsara yekuzadza inopisa.
EasyReal inogadzira mutsara wega wegakuchenesa nyore, kuchengetedza simba,uyehigh uptime. Kunyangwe iwe uchida 500 kg/h kana 20,000 kg/h inobuda, mainjiniya edu anogona kugadzirisa mhinduro kuti ikwane saizi yako yechirimwa, kuwanikwa kwesimba, uye fomati yekurongedza.
Michero processors vanoshandisa EasyReal plum mitsetse munzira dzakawanda:
● Mafekitari emutogadzira NFC uye simbisa.
● Jam brandsgadzira zvinotapira-zvakapararira zvigadzirwa kubva kuclingstone kana damson marudzi.
● Puree suppliersekisipoti semi-yakapedza pulp yekudya kwevana uye musanganiswa wemukaka.
● Maketani ekubhekashandisa plum paste ye mooncake, tarts, uye makiki akazara.
Isu tinotsigira zvakare:
● Agri-cooperativeskugadzira ma plums akasara munguva yekukohwa.
● OEM kunze kwenyikakugadzira yakawanda-yakazara 220L bag-in-drum zvigadzirwa.
● Contract processorsvanoshandira vatengi vemichero yakawanda pamutsara mumwe unochinjika.
Yedu plum mitsetse inochinjikaakawanda cultivarskunge dzvuku plum, yero plum, greengage, kana damson. Kunyangwe iwe uri kunanga emuno zvirongo zvekutengesa kana makuru-akawanda kuzadza, EasyReal ine kesi-yakapupurirwa dhizaini.
Kuti usarudze iyo chaiyo plum yekugadzirisa mutsara, funga izvi zvakakosha zvinhu:
1. Kubuda simba:
● Chiyero chiduku: 500-1000 kg / h
● Chiyero chepakati: 2-5 tani / h
● Industrial scale: 10 matani / h uye pamusoro
2. Chigadzirwa chemhando:
● Formuto uye kuisa pfungwa: sarudza mhando dzine enzymatic kurapwa, centrifugal kujekesa, uye inodonha-firimu evaporator.
● Forpuree uye kudya kwevana: shandisa mild pulping ine kushoma kusefa uye yakaderera-shear sterilizers.
● Forjamu kana paste: sarudza vacuum cookers, shuga mixers, uye high-viscosity fillers.
3. Packaging fomu:
● Retail mabhodhoro egirazi kana zvirongo (200-1000 ml)
● Kupisa-kuzadza mabhodhoro epurasitiki
● 200L/220L aseptic mabhegi mumadhiramu
● 1–5L mabhegi ebasa rekudya
4. Raw zvinhu mamiriro:
● Fresh plums
● IQF kana chando
● Pre-pitted pulp
Mainjiniya edu ekutengesa anogona kutevedzera nzira dzakasiyana dzekuyerera dzezvinangwa zvechigadzirwa chako. Isu tinokubatsira iwe kuenzanisamari vs. goho, nguva yekugadzirisa maringe nehupenyu hwesherufu,uyemanual vs. otomatiki setup.
Heino nzira iyo mutsara uzere unobata plums mbishi kuita zvigadzirwa zvekupedzisira:
Fresh Plums
→Inosimudza Conveyor
→Bubble Washer + Brush Washer
→Kuronga Conveyor
→Destoning Pulper
→Preheater
→(sarudzo) Enzyme Kurapa Tangi
→(sarudzo) Centrifugal Clarifier
→(sarudzo) Evaporator for Concentration
→Sterilizer (tube-in-chubhu kanatubular type)
→Aseptic Kuzadza kana Kuzadza Kupisa
→Yakapedzwa Chigadzirwa: Juice / Puree / Jam / Paste
Isu tinogadzirisa iyo chati zvichienderana nezvawaburitsa. Semuenzaniso, puree inosvetuka enzyme uye matanho ekujekesa. Jam mitsetse inosanganisira akusanganisa & shuga dissolving unitasati abika vacuum.
Ngatitarise iyo yakakosha michina inoita kuti mutsara wako weplum ushande:
Plum Bubble Washer + Brush Washer
Iyi unit inosimudza uye inonyudza plums mutangi isina-simbi ine mvura inotenderera. Abubble systemzvinyoro-nyoro zvinoshungurudza muchero kubvisa guruva uye tsvina. Zvadaro,mabhurashi anotendererakukwesha pamusoro uye sukurudza nemvura yakachena.
→ Inobatsira kubvisa mishonga yezvipembenene uye matehwe akapfava pasina kukuvara.
→ Inoderedza kushanda uye inovandudza utsanana padanho rekutanga.
Plum Sorting Conveyor
Bhandi resimbi-simbi rinofambisa plums yakashambidzwa pasi pechiedza kana kuonekwa kwekuona. Vashandi vanobvisa michero yakaora kana isina kuibva.
→ Inovimbisa chete michero yemhando yepamusoro inopinda padanho rekupuruzira.
→ Inosarudzika kurongedza kamera inowanikwa kune yakazara otomatiki.
Plum Destoning Pulper
Muchina uyu unoshandisa sieve inotenderera inomhanya-mhanya kuparadzanisa makomba nenyama. Iyo yemukati blade inotenderera ichitarisana nemesh skrini apo pulp ichipfuura.
→ Inobvisa matombo eprum zvakanaka pasina kupwanya kernel.
→ Inoburitsa puree yakatsetseka kana muto base ine tsvina shoma.
Enzyme Kurapa Tangi
Kune muto uye kuisa pfungwa, tangi iyi inowedzera chikafu-giredhi enzymes kuputsa pectin uye kuderedza viscosity.
→ Inovandudza goho remuto uye inoderedza kusefa mutoro.
→ Yakazara jaketi tangi ine paddle musanganiswa uye tembiricha kutonga.
Centrifugal Clarifier
Iyi centrifuge inopatsanura zvakamiswa zvinyoro kubva mujusi mushure mekuparara kwe enzymatic.
→ Inopa muto wepramu wakajeka.
→ Kunyanya inobatsira kuNFC uye yakajeka mitsetse yekutarisa.
Kudonha-Firimu Evaporatorkana ForcedEvaporator
Iyo evaporator inoisa muto kuita sirasi kana paste fomu. Muto unopinda mufirimu mutete pamusoro pemachubhu anopisa uye mvura inoputika.
→ Inoshandisa yakaderera-tembiri vacuum evaporation kuchengetedza flavour.
→ Kuchengetedza magetsi nekushandisazve kupisa kubva kune zvakamboitika.
Tube-in-Tube kanaTubularSterilizer
Isu tinoshandisa tubular type sterilizers yejusi uyechubhu-mu-chubhumhando sterilizersye viscous jam/paste/puree.
→ Inochengetedza mhando yechigadzirwa chepamusoro pa95–121°C.
→ Inosanganisira temp rekodha, kubata machubhu, uye backpressure valve.
→ Inodzivirira kusvibisa kunyangwe negobvu plum pulp.
Aseptic Kuzadza Machine
Muchina uyu unozadza sterilized plum chigadzirwa mumabhegi asina kuchena mukati memadhiramu kana mabhini.
→ Inoshanda pasi pemukamuri yakachena kana isina mhepo inoyerera.
→ Inowanikwa mune imwechete-musoro kana mbiri-musoro shanduro.
→ Yakakodzera kutumira kunze uye kureba kwehupenyu hwekuchengetedza.
The EasyReal plum processing line inobata zvakasiyana-siyana zveplum cultivarsuyekupinza mamiriro. Kana uchigamuchiradzvuku plums, yellow plums, greengages, kanadamsons, sisitimu yedu inogadzirisa kuyerera uye kusefa nhanho kuti ienderane nekugadzirwa uye shuga-asidhi chiyero.
Unogona kudya:
● Fresh rose plums(nemakomba)
● Yakaomeswa kana yakanyungudutswa plums
● Pre-pitted pulpkubva kunotonhora kuchengetedza
● Yakawandisa kana yakakuvara stockzvenamira
Chigadzirwa chega chega chinangwa chine nzira yakasarudzika. Semuyenzaniso:
● Juice mitsetsesimbisa kujekeswa uye kuparara kwe enzyme kuitira goho riri nani.
● Puree mitsetsesvetuka kujekeswa uye chengeta iyo pulp fiber kuitira spoonable texture.
● Jam kana kuisa mitsetseshandisa vacuum kubika uye kuwedzera shuga kuti uwane iyo chaiyo Brix uye viscosity.
Flexibility zvakare inouya kubva kurongedza sarudzo. Iyo yakafanana musimboti mutsara unogona kushandura pakati:
● 200 ml mabhodhoro ezvitoro
● 3 kusvika ku5L mabhegi eBIB
● 220L aseptic madhiramu
Isu tinogadzira iyo system kubvumiranekukurumidza CIP kuchenesa, recipe switching,uyekugadzirwa rerouting. Izvi zvinoreva kuti unogona kumhanyisa muto mangwanani uye woisa masikati.
Kana dhizaini yako ikachinja nemwaka kana kudiwa kwemusika, EasyReal's modular dhizaini inoita kuti mutsara wako ushande nehunyanzvi hwepamusoro uye kuraswa kwakaderera.
Mutsara wekugadzira plum unomhanya pane aPLC + HMI smart control system, inokupa kutonga kwakazara uye kuoneka kwedata padanho rega rega.
Iyo yepakati touchscreen inokubvumira:
● Seta tembiricha, kumhanya, uye kumanikidza kune yega yega unit
● Monitor kuyerera kwemitengo uye nguva yekubata chigadzirwa
● Tevera batch nhoroondo uye CIP kutenderera
● Tangisa maaramu kune abnormal parameters
Isu tinoshandisayakanzi PLC controllersseSiemens ine mapaneru akabatanidzwa eHMI. Kune nhanho dzakakomba senge sterilization uye aseptic kuzadza, isu tinowedzeraPID kudzora tembirichauyeback-pressure regulationkuvimbisa kuchengetedza uye kuenderana kwechigadzirwa.
Kune mahombe-scale masisitimu, iwe unogona zvakare kusarudza:
● Remote diagnosticsnerutsigiro rwekugadzirisa matambudziko
● Kutema data uye kutumira kunzeyekuzivisa kutevedza
● Recipe management moduleskushandura zvigadzirwa zviri nyore
Masisitimu ese akarongwa nevedu-mumba magetsi mainjiniya uye akaedzwa panguva yeFAT isati yasvika (Factory Kugamuchira Muedzo). Iwe unowana yakagadzikana uye iri nyore-kushandisa-puratifomu inoda kushoma kudzidziswa.
Ne EasyReal's smart controls, haufanire kufungidzira zviri kuitika mukati mepombi. Iwe unoiona ichirarama, gadzirisa ipapo, uye gara uchitonga kwese batch.
Shanghai EasyReal Machinery Co., Ltd. yapera25 makore eruzivo rweindasitirimukugadzira michero. Isu takabatsira vatengi kuyambuka30+ nyikakuvaka mitsara yekugadzira yakavimbika, inochinjika, uye inodhura.
Kubva pane imwe chete michina inokwidziridzwa kusvika kuzere turnkey zvidyarwa, isu tinotsigira:
● Sistimu dhizaini uye marongero
● Equipment kupa uye kuiswa
● Kutumira uye kudzidziswa kwevashandisi
● Mushure-kutengesa rutsigiro uye zvikamu zvakasara
Yese plum yekugadzirisa mutsetse watinovaka ndeyeyakagadzirirwa kuchigadzirwa chako, kurongedza kwako,uyezvivakwa zvekwaunogara. Mhinduro dzedu dzinotsigirwa nechaiyo-yepasirese makesi mujusi, jamu, uye pulp maindasitiri.
Rega timu yedu yeinjiniya iongorore zvaunoda. Isu tichagadzira mhinduro inovandudza goho, inoderedza nguva, uye inokodzera chirongwa chako chekudyara.
Bata nesu izvozvikukumbira quote kana technical consultation:
www.easireal.com/contact-us
Email:sales@easyreal.cn
