Ho Hloekisa Sebakeng sa Thepa
Sistimi ena ea CIP e tsamaisa lipotoloho tse matla tsa ho hloekisa ho sireletsa mohala oa hau oa lijo.
Thepa ea EasyReal Cleaning in Place e futhumatsa metsi, e eketsa sesepa, 'me e sutumelletsa mokelikeli oa ho hloekisa ka har'a sesebelisoa sa hau ka loop e koetsoeng. E hohla bokahare ba liphaephe, litanka, li-valve le lisebelisoa tsa mocheso ntle le ho qhaqhoa.
Mekhahlelo e meraro ea ho hloekisa. Sehlahisoa sa Zero.
Potoloho e 'ngoe le e 'ngoe e kenyelletsa ho hlatsoa pele, ho hlatsoa lik'hemik'hale, le ho hlatsoa ho qetela. Sena se thibela libaktheria ho tsoa 'me se thibela lijo tse setseng ho senya beche ea hau e latelang. Mokhoa ona o sebelisa metsi a chesang, asiti, alkali, kapa sebolaea likokoana-hloko-ho itšetlehile ka sehlahisoa sa hau le boemo ba bohloeki.
E itirile, e bolokehile, 'me e ka latelloa.
Ka sistimi e bohlale ea taolo ea PLC + HMI, o ka hlokomela phallo, mocheso le nako ea ho hloekisa ka nako ea nnete. Etsa litlolo tsa ho hloekisa, li boloke, 'me u li tsamaise ka ho tobetsa konopo. E fokotsa liphoso tsa batho, e boloka lintho li tsitsitse, 'me e u fa bopaki ba ho hloeka bakeng sa potoloho e' ngoe le e 'ngoe.
EasyReal e haha litsamaiso tsa CIP ka:
-
Tanka e le 'ngoe, tanka e habeli, kapa litlhophiso tsa litanka tse tharo
-
Mocheso o itekanetseng le taolo ea mahloriso
-
Mekhoa ea boikhethelo ea ho khutlisa mocheso
-
Moqapi oa bohloeki (SS304/SS316L) oa tšepe e sa hloekang
-
Litefiso tsa phallo ho tloha ho 1000L/h ho isa ho 20000L/h
E sebelisoa femeng e 'ngoe le e 'ngoe e hloekileng ea lijo.
Sistimi ea rona ea ho Hloekisa Sebaka e sebetsa liindastering tsohle moo bohloeki bo leng bohlokoa. U tla e bona ho:
-
Ts'ebetso ea lebese: lebese, yogurt, tranelate, chisi
-
Lero le seno: lero la mango, lero la apole, lino tse entsoeng ka limela
-
Ho sebetsana le tamati: peista ea tamati, ketchup, li-sauces
-
Sistimi ea ho tlatsa Aseptic: mokotla ka lebokoseng, moqomo, mokotla
-
Li-sterilizer tsa UHT / HTST le li-pasteurizer tsa tubular
-
Ho belisoa le ho kopanya litanka
CIP e boloka sehlahisoa sa hau se bolokehile.
E tlosa lintho tse setseng, e bolaea likokoana-hloko, 'me e emisa ho senyeha. Bakeng sa lifeme tse etsang lihlahisoa tsa lijo tsa boleng bo holimo, esita le phala e le 'ngoe e litšila e ka baka ho koala ha letsatsi lohle. Sistimi ea rona e u thusa ho qoba kotsi eo, ho fihlela litekanyetso tsa bohloeki tsa FDA/CE, le ho fokotsa nako ea ho phomola lipakeng tsa lihlopha.
Merero ea lefats'e e itšetlehile ka mekhoa ea rona ea CIP.
Ho tloha Asia ho ea Bochabela bo Hare, lisebelisoa tsa EasyReal CIP ke karolo ea makholo a merero e atlehileng ea turnkey. Bareki ba re khetha bakeng sa ho sebelisana ha rona ka botlalo le litaolo tse bonolo ho li kopanya.
Liphaephe tse litšila ha li itlhoekise.
Ha ho etsoa lijo tse metsi, masala a ka hare a haha ka potlako. Tsoekere, fiber, protheine, mafura, kapa asiti e ka khomarela holimo. Ha nako e ntse e ea, sena se theha biofilms, scaling, kapa hotspots ea baktheria. Tsena ha li bonahale—empa li kotsi.
Ho hloekisa ka letsoho ha hoa lekana.
Ho ntša lipeipi kapa ho bula litanka ho senya nako le ho eketsa kotsi ea tšoaetso. Bakeng sa litsamaiso tse rarahaneng joalo ka mela ea UHT, li-evaporator tsa litholoana, kapa li-septic fillers, ke litsamaiso tsa CIP feela tse ka hloekisang ka botlalo, ka ho lekana, le ntle le kotsi.
Sehlahisoa se seng le se seng se hloka mohopolo o fapaneng oa ho hloekisa.
-
Lebese kapa protheinee siea mafura a hlokang sesepa sa alkaline.
-
Maro a nang le makhasihloka lebelo le phahameng la phallo ho tlosa fiber.
-
Li-sauces tse nang le tsoekerehloka metsi a futhumetseng pele ho thibela caramelization.
-
Mela ea Aseptichloka ho hlatsoa sebolaea-mafu qetellong.
Re rala li-program tsa CIP tse tsamaellanang le litlhoko tsa tlhoekiso ea sehlahisoa - ho netefatsa hore ha ho na tšilafalo le nako e phahameng ea mohala.
Qala ka ho nahana ka boholo le sebopeho sa feme ea hau.
Haeba semela sa hau se na le mela e menyenyane e 1-2, CIP e nang le litanka tse peli e kanna ea lekana. Bakeng sa mela e felletseng ea tamati kapa lebese, re khothaletsa litsamaiso tse ikemetseng tsa litanka tse tharo tse nang le kemiso e bohlale.
Mona ke mokhoa oa ho khetha:
-
Bongata ba tanka:
- Tanka e le 'ngoe: e loketse ho rinse ka letsoho kapa li-lab tse nyane tsa R&D
- Tanka e habeli: ho fapanyetsana pakeng tsa ho hloekisa le mokelikeli oa ho hlatsoa
- Tanka e meraro: arola alkali, asiti le metsi bakeng sa CIP e tsoelang pele -
Taolo ea ho hloekisa:
- Taolo ea li-valve ka letsoho (boemo ba ho kena)
- Semi-auto (ho hloekisa ka nako ka taolo ea mokelikeli oa letsoho)
- Auto e felletseng (PLC logic + pompo + taolo ea koloi ea valve) -
Mofuta oa line:
- UHT / pasteurizer: e hloka mocheso o nepahetseng le mahloriso
- Aseptic filler: e hloka rinse ea ho qetela e sa hloekang ebile ha e na lipheletso tse shoeleng
- Ho kopanya / ho kopanya: ho hloka ho hlatsoa molumo o moholo oa tanka -
Bokhoni:
Ho tloha ho 1000 L/h ho isa ho 20000 L/h
Re khothaletsa 5000 L/h bakeng sa mela e mengata ea litholoana / lero / lebese -
Ho hloekisa khafetsa:
- Haeba u fetola liforomo khafetsa: khetha sistimi e ka lokisoang
- Haeba o sebelisa li-batch tse telele: ho hlaphoheloa mocheso + tanka ea ho hlatsoa e nang le bokhoni bo phahameng
Re u thusa ho khetha yuniti e ntle ho latela moralo oa hau, tekanyetso ea hau le lipheo tsa ho hloekisa.
Ts'ebetso ea ho Hloekisa Sebaka (CIP) e kenyelletsa mehato e mehlano ea bohlokoa. Ts'ebetso eohle e sebetsa ka har'a liphaephe tse koetsoeng tsa feme ea hau - ha ho hlokahale ho hakolla kapa ho tsamaisa thepa.
Ts'ebetso e tloaelehileng ea CIP:
-
Rinse ea pele ea metsi
→ E tlosa sehlahisoa se setseng. E sebelisa metsi ka mocheso oa 45-60 ° C.
→ Nako: Metsotso e 5–10 ho itšetlehile ka bolelele ba lipeipi. -
Hlatsoa Sesepa sa Alkaline
→ E tlosa mafura, liprotheine le masalla a lintho tse phelang.
→ Mocheso: 70–85°C. Nako: 10–20 metsotso.
→ E sebelisa tharollo e thehiloeng ho NaOH, e laoloang ka bo eona. -
Hlatsoa ka Metsi a Mahareng
→ Hlatsoa sesepa. E itokisetsa mohato oa acid.
→ E sebelisa loop e le 'ngoe ea metsi kapa metsi a hloekileng, ho itšetlehile ka ho seta. -
Hlatsoa Asiti (Ha ho boikhethelo)
→ E tlosa tekanyo ea liminerale (ho tloha metsing a thata, lebese, joalo-joalo)
→ Mocheso: 60–70°C. Nako: 5–15 metsotso.
→ E sebelisa nitric kapa phosphoric acid. -
Ho Qetella ho Hlatsoa kapa ho Hlakola likokoana-hloko
→ Hlatsoa ka metsi a hloekileng kapa sebolaea likokoana-hloko.
→ Bakeng sa mela ea aseptic: e ka sebelisa peracetic acid kapa metsi a chesang>90°C. -
Hlakola le ho Pholisa
→ Sisteme ea li-drain, e phola ho fihlela boemong bo loketseng, e koala loop ka bo eona.
Mohato o mong le o mong o kentsoe le ho lateloa. U tla tseba hore na ke valve efe e ileng ea buloa, mocheso o fihletsoeng, le hore na potoloho ka 'ngoe e ile ea nka nako e kae.
Litanka tsa CIP (Tanka e le 'ngoe / Habeli / Triple)
Litanka li tšoara metsi a hloekisang: metsi, alkaline, asiti. Tanka e 'ngoe le e' ngoe e kenyelletsa lijaki tsa mouoane kapa likhoele tse futhumatsang tsa motlakase ho fihlela mocheso o nepahetseng kapele. Sensor ea boemo e latela molumo oa mokelikeli. Lisebelisoa tsa tanka li sebelisa SS304 kapa SS316L e nang le welding ea sanitary. Ha li bapisoa le litanka tsa polasetiki kapa tsa aluminium, tsena li fana ka ho boloka mocheso hantle le ho senya lefela.
Lipompo tsa CIP
Lipompompo tsa centrifugal tse phallang haholo li sutumelletsa mokelikeli o hloekisang ka har'a sistimi. Li sebetsa ho fihlela ho 5 bar khatello le 60 ° C + ntle le ho lahleheloa ke phallo. Pompo e 'ngoe le e' ngoe e na le mochini oa tšepe o sa hloekang le valve ea ho laola phallo. Lipompompo tsa EasyReal li ntlafalitsoe bakeng sa tšebeliso e tlase ea matla le nako e telele ea ho sebetsa.
Mocheso oa Mocheso / Mofuthu oa Motlakase
Setsi sena se futhumatsa metsi a hloekisang kapele pele a kena potolohong. Mehlala ea motlakase e lumellana le mela e menyenyane; lijana kapa li-tube heat exchangers li lumellana le mela e meholo. Ka taolo ea mocheso oa PID, ho futhumatsa ho lula ka har'a ± 1 ° C ea sebaka se behiloeng.
Laola Li-valve & Li-Sensors tsa Phallo
Li-valve lia buleha kapa li koalehe ka bo eona hore li tsamaee ka kotloloho ka har'a litanka, liphaephe, kapa ho khutlela morao. E kopantsoe le li-sensor tsa phallo le methara ea conductivity, sistimi e fetola lebelo la pompo mme e fetola mehato ka nako ea nnete. Likarolo tsohle li na le bokhoni ba CIP 'me li latela litekanyetso tsa bohloeki.
PLC Control System + Touchscreen HMI
Basebelisi ba sebelisa skrine ho khetha mananeo a ho hloekisa. Sistimi e boloka potoloho ka 'ngoe: nako, mocheso, phallo, boemo ba valve. Ka ts'ireletso ea password, li-presets tsa risepe, le bokhoni ba taolo ea hole, e fana ka ts'ebetso e felletseng le ho rema lifate.
Pipe & Fittings (Mophato oa Lijo)
Liphaephe tsohle ke SS304 kapa SS316L le hare-hare e bentšitsoeng (Ra ≤ 0.4μm). Manonyeletso a sebelisa li-tri-clamp kapa likhokahano tse cheselitsoeng bakeng sa lipheletso tse se nang letho. Re rala liphaephe ho qoba likhutlo le ho fokotsa ho bolokoa ha mokelikeli.
Sistimi e le 'ngoe ea ho hloekisa e lumellana le mela e mengata ea lihlahisoa.
Sistimi ea rona ea ho Hloekisa Sebaka e ts'ehetsa mefuta e mengata ea lisebelisoa - ho tloha ho litholoana tse teteaneng ho isa ho lino tse boreleli tsa lebese. Sehlahisoa se seng le se seng se siea mesaletsa e fapaneng. Pulp e theha fiber buildup. Lebese le siea mafura. Maro a ka ba le tsoekere kapa asiti e phatsimang. Re aha yuniti ea hau ea CIP ho li hloekisa kaofela - ka nepo le ntle le tšenyo ea liphaephe kapa litanka.
Fetoha pakeng tsa lihlahisoa ntle le tšilafalo.
Bareki ba bangata ba tsamaisa mela ea lihlahisoa tse ngata. Ka mohlala, feme ea tamati sauce e ka 'na ea fetohela ho mango puree. Thepa ea rona ea ho Hloekisa Sebaka e ka boloka mananeo a 10 a ho hloekisa esale pele, e 'ngoe le e 'ngoe e etselitsoe metsoako e fapaneng le meralo ea lipeipi. Sena se etsa hore liphetoho li potlake hape li bolokehe, esita le bakeng sa metsoako e rarahaneng ea lihlahisoa.
Tšoara lintho tse nang le asiti, tse nang le protheine e ngata, kapa tse thehiloeng ho tsoekere.
Re khetha lisebelisoa tsa ho hloekisa le mocheso ho latela lisebelisoa tsa hau tse tala.
-
Lithapo tsa tamati li hloka rinse ea asiti ho tlosa matheba a peo le fiber.
-
Mehala ea lebese e hloka alkali e chesang ho tlosa protheine le ho bolaea libaktheria.
-
Liphaephe tsa lero la litholoana li ka hloka phallo e phahameng ho tlosa filimi ea tsoekere.
Hore na ts'ebetso ea hau e kenyelletsa pente e kopaneng kapa lero la viscosity e phahameng, sistimi ea rona ea CIP e boloka tlhahiso ea hau e hloekile ebile e tsitsitse.
Taolo e felletseng ka skrini se le seng feela.
Sistimi ea rona ea ho Hloekisa sebakeng e tla le phanele e bohlale ea taolo e tsamaisoang ke PLC le HMI skrineng sa ho ama. Ha ho hlokahale hore u nahane. U bona ntho e 'ngoe le e 'ngoe-thempereichara, phallo, khatello ea lik'hemik'hale, le nako ea potoloho - tsohle li le ho dashboard e le 'ngoe.
Etsa hore mokhoa oa hau oa ho hloekisa o be bohlale haholoanyane.
Theha mananeo a ho hloekisa ka mocheso o itseng, bolelele ba nako, le litselana tsa mokelikeli. Boloka le ho sebelisa mananeo hape bakeng sa mela e fapaneng ea lihlahisoa. Mohato o mong le o mong o itsamaela ka bohona: li-valve lia buleha, lipompo lia qala, tanka e futhumatsa - tsohle ka kemiso.
Sheba le ho boloka potoloho e 'ngoe le e 'ngoe ea ho hloekisa.
Sistimi e tlaleha ts'ebetso e 'ngoe le e' ngoe:
-
Nako le letsatsi
-
Mokelikeli oa ho hloekisa o sebelisitsoeng
-
Boemo ba mocheso
-
Ke phaephe efe e hloekisitsoeng
-
Lebelo la ho phalla le nako
Lirekoto tsena li u thusa ho feta litlhahlobo, ho netefatsa polokeho, le ho ntlafatsa ts'ebetso e sebetsang. Ha ho sa na libuka tsa matsoho kapa mehato e lebetsoeng.
Ts'ehetsa tlhokomelo e hole le lialamo.
Haeba phallo ea ho hloekisa e le tlase haholo, tsamaiso ea u lemosa. Haeba valve e hlōleha ho buleha, u e bona hang-hang. Bakeng sa limela tse kholo, sistimi ea rona ea CIP e ka hokahanya le sistimi ea hau ea SCADA kapa MES.
EasyReal e etsa hore ho hloekisoa ka mokhoa o itekanetseng, ho bolokehe, le ho bonahala.
Ha ho lipeipi tse patiloeng. Ha ho na khakanyo. Liphetho feela tseo u ka li bonang le ho li tšepa.
Ha re rale sistimi ea CIP e lekanang feme ea hau.
Semela se seng le se seng sa lijo se fapane. Ke ka hona re sa faneng ka mechini e lekanang le eona kaofela. Re haha lits'ebetso tsa ho hloekisa sebakeng tse lumellanang le sehlahisoa sa hau, sebaka le lipakane tsa polokeho. Hore na o aha feme e ncha kapa o ntlafatsa mehala ea khale, EasyReal e u thusa ho e etsa hantle.
Re tšehetsa morero oa hau ke tsena:
-
Moralo o felletseng oa sebopeho sa fektheri o nang le moralo oa phallo ea ho hloekisa
-
Sistimi ea CIP e tsamaellanang le UHT, filler, tanka, kapa mehala ea mouoane
-
Ts'ehetso ea ho kenya le ho laela sebakeng sa marang-rang
-
Koetliso ea basebelisi + phano ea SOP + tlhokomelo ea nako e telele
-
Tšehetso e hole ea tekheniki le phepelo ea likarolo tse ling
Eba le bareki ba 100+ lefatšeng ka bophara ba tšepang EasyReal.
Re isitse lisebelisoa tsa CIP ho bahlahisi ba lero la Egepeta, limela tsa lebese Vietnam, le lifeme tsa tamati Middle East. Ba re khethile bakeng sa phano e potlakileng, litšebeletso tse tšepahalang, le litsamaiso tse tenyetsehang tse sebetsang feela.
Ha re etse hore semela sa hau se hloeke, se be kapele, 'me se bolokehe.
Ikopanye le sehlopha sa rona hona joaleho qala morero oa hau oa ho hloekisa sebakeng. Re tla araba nakong ea lihora tse 24 ka tlhahiso e lumellanang le moralo oa hau le tekanyetso ea hau.
Lihlopha tsa lihlahisoa
