Ukucoca kwindawo yezixhobo
Le nkqubo ye-CIP iqhuba imijikelezo yokucoca eyomeleleyo ukukhusela umgca wakho wokutya.
Isixhobo sokucoca i-EasyReal kwiNdawo sitshisa amanzi, songeza i-detergent, kwaye sityhala ulwelo lokucoca ngenkqubo yakho kwiluphu evaliweyo. Ikhuhla ngaphakathi kwimibhobho, iitanki, iivalvu, kunye nokutshintsha ubushushu ngaphandle kokuqhaqha.
Amanqanaba amathathu okucoca. Zero uqhagamshelwano lwemveliso.
Umjikelo ngamnye ubandakanya ukuhlanjululwa kwangaphambili, ukuhlamba iikhemikhali, kunye nokuhlamba okokugqibela. Oku kugcina iibhaktheriya ngaphandle kwaye kunqande ukutya okushiyekileyo ekonakaliseni ibhetshi yakho elandelayo. Inkqubo isebenzisa amanzi ashushu, iasidi, ialkali, okanye isibulali ntsholongwane-kuxhomekeke kwimveliso yakho kunye nenqanaba lococeko.
Iyazenzekela, ikhuselekile, kwaye iyalandeleka.
Ngenkqubo yokulawula ye-PLC + HMI ehlakaniphile, unokujonga ukuhamba, ubushushu, kunye nexesha lokucoca ngexesha lokwenyani. Cwangcisa iiresiphi zokucoca, zigcine, kwaye uziqhube ngokucofa iqhosha. Inciphisa impazamo yomntu, igcina izinto zingaguquki, kwaye ikunika ubungqina bokucoceka kumjikelo ngamnye.
I-EasyReal yakha iinkqubo zeCIP nge:
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Itanki enye, itanki ephindwe kabini, okanye ulungelelwaniso lwetanki kathathu
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Ukushisa okuzenzekelayo kunye nokulawula ukugxila
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Iinkqubo ezikhethiweyo zokubuyisela ubushushu
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Insimbi engenasici (SS304/SS316L) uyilo lococeko
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Amazinga okuhamba ukusuka kwi-1000L / h ukuya kwi-20000L / h
Isetyenziswa kuwo wonke umzi-mveliso wokutya okucocekileyo.
Inkqubo yethu yokuCoca kwindawo isebenza kuwo onke amashishini apho ucoceko lubalulekile. Uya kuyibona kwi:
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Ukulungiswa kobisi: ubisi, iyogathi, ukhilimu, ushizi
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Ijusi kunye nesiselo: ijusi yemango, ijusi yeapile, iziselo ezisekelwe kwizityalo
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Ukulungiswa kwetamatato: i-tomato i-tomato, i-ketchup, i-sauces
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Iinkqubo zokuzaliswa kwe-Aseptic: isikhwama-kwibhokisi, igubu, isikhwama
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Iisterilizer ze-UHT / HTST kunye ne-tubular pasteurizers
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Ukuvutshelwa kunye namatanki okuxuba
I-CIP igcina imveliso yakho ikhuselekile.
Isusa izinto eziseleyo, ibulale iintsholongwane, kwaye iyeke ukonakaliswa. Kwiifektri ezenza iimveliso zokutya zexabiso eliphezulu, nokuba ngumbhobho omnye omdaka unokubangela ukuvalwa kwemini yonke. Inkqubo yethu ikunceda ukuba ugweme loo mngcipheko, uhlangabezane nemigangatho yococeko ye-FDA / CE, kwaye unciphise ixesha lokuphumla phakathi kweebhetshi.
Iiprojekthi zehlabathi zixhomekeke kwiinkqubo zethu zeCIP.
Ukusuka e-Asia ukuya kuMbindi Mpuma, izixhobo ze-EasyReal CIP ziyinxalenye yamakhulu eeprojekthi ze-turnkey eziyimpumelelo. Abathengi basikhethela ukuhambelana kwethu ngemigca epheleleyo kunye nolawulo olulula ukuhlanganisa.
Imibhobho emdaka ayizicoci ngokwayo.
Ekulungiseni ukutya okumanzi, iintsalela zangaphakathi zakha ngokukhawuleza. Iswekile, ifayibha, iiprotheyini, amafutha, okanye iasidi inokunamathela kumphezulu. Ngokuhamba kwexesha, oku kudala i-biofilms, ukukala, okanye iindawo ezinebhaktheriya. Ezi zinto azibonakali—kodwa ziyingozi.
Ukucoca ngezandla akwanelanga.
Ukususa imibhobho okanye ukuvula iitanki kuchitha ixesha kwaye kwandisa umngcipheko wongcoliseko. Kwiinkqubo ezinzima ezifana nemigca ye-UHT, i-pulp evaporators yeziqhamo, okanye i-aseptic fillers, kuphela iinkqubo ze-CIP ezinokucoca ngokupheleleyo, ngokulinganayo, kwaye ngaphandle komngcipheko.
Imveliso nganye ifuna ingqiqo yokucoca eyahlukileyo.
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Ubisi okanye iprotheniishiya amanqatha adinga isicoci sealkaline.
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Iijusi ezine-pulpkufuneka isantya esiphezulu sokuhamba ukususa ifayibha.
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Iisosi ezineswekilekufuneka amanzi afudumeleyo kuqala ukukhusela i-caramelization.
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Imigca yeAseptickufuneka ihlanjululwe ngesibulali ntsholongwane ekugqibeleni.
Siyila iinkqubo ze-CIP ezihambelana neemfuno zokucoca imveliso-ukuqinisekisa ukungcoliseka kwe-zero kunye nexesha eliphezulu lomgca.
Qala ngokucinga ngobukhulu bomzi-mveliso wakho kunye noyilo.
Ukuba isityalo sakho sinemigca emincinci emi-1 ukuya kwemi-2, i-CIP enetanki ephindwe kabini inokwanela. Kwimizila ye-tomato okanye yobisi egcweleyo, sicebisa iinkqubo zetanki ezizenzekelayo ezizenzekelayo ngokucwangcisa ngobuchule.
Nantsi indlela yokukhetha:
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Ubuninzi betanki:
-Itanki enye: ilungele ukucoca ngesandla okanye iilebhu ezincinci zeR&D
-Itanki ephindwe kabini: enye indawo phakathi kokucoca kunye nokuhlamba ulwelo
-Itanki kathathu: yahlula ialkali, iasidi, kunye namanzi kwiCIP eqhubekayo -
Ulawulo lokucoca:
-Ulawulo lwevalvu ngesandla (inqanaba lokungena)
-Semi-auto (ukucoca okunexesha kunye nolawulo lolwelo olwenziwa ngesandla)
-I-auto egcweleyo (i-PLC logic + impompo + ivalve auto control) -
Uhlobo lomgca:
-UHT / pasteurizer: ifuna ubushushu obuchanekileyo kunye noxinzelelo
-I-Aseptic filler: ifuna ukuhlanjululwa kokugqibela kwaye akukho ziphelo zifileyo
-Ukudibanisa / ukudibanisa: kufuna umthamo omkhulu wetanki yokuhlamba -
Umthamo:
Ukususela kwi-1000 L / h ukuya kwi-20000 L / h
Sincoma i-5000 L / h kuninzi oluphakathi kweziqhamo / ijusi / imigca yobisi -
Ukucoca rhoqo:
– Ukuba utshintsha iifomula rhoqo: khetha inkqubo enokucwangciswa
- Ukuba uqhuba iibhetshi ezinde: ukubuyiswa kobushushu + itanki yokucoca ephezulu
Sikunceda ukhethe eyona yunithi ilungileyo ngokusekwe kuyilo lwakho, ibhajethi, kunye neenjongo zokucoca.
Inkqubo yokuCoca kwindawo (CIP) ibandakanya amanyathelo angundoqo amahlanu. Yonke le nkqubo isebenza ngaphakathi kwimibhobho evaliweyo yomzi-mveliso wakho—akukho mfuneko yokuqhawula okanye ukuhambisa izixhobo.
Ukuhamba okusemgangathweni kwe-CIP:
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I-Rinse yamanzi yokuqala
→ Susa imveliso eshiyekileyo. Isebenzisa amanzi kuma-45–60°C.
→ Ubude bexesha: 5–10 imizuzu ngokuxhomekeke kubude bombhobho. -
Ukuhlamba kweAlkaline Sesephu
→ Isusa amafutha, iprotein, kunye nentsalela yezinto eziphilayo.
→ Ubushushu: 70–85°C. Ubude bexesha: 10–20 imizuzu.
→ Sebenzisa isisombululo esisekwe kwi-NaOH, elawulwa ngokuzenzekelayo. -
I-Intermediate Water Rinse
→ Ugungxula isicoci. Ulungiselela inyathelo asidi.
→ Sebenzisa iluphu enye yamanzi okanye amanzi amatsha, ngokuxhomekeke kulungiselelo. -
Ukuhlamba ngeAcidi (Ngokuzikhethela)
→ Susa isikali seminerali (kumanzi aqinileyo, ubisi, njl.njl.)
→ Ubushushu: 60–70°C. Ubude bexesha: 5–15 imizuzu.
→ Sebenzisa i-nitric okanye i-asidi ye-phosphoric. -
Ukuhlanjululwa kokugqibela okanye Ukubulala iintsholongwane
→ Okokugqibela ukuhlanjwa ngamanzi acocekileyo okanye isibulali ntsholongwane.
→ Kwimigca ye-aseptic: inokusebenzisa i-peracetic acid okanye amanzi ashushu>90°C. -
Khupha kunye nokupholisa
→ Isixokelelwano sokukhupha amanzi, ipholisa ukuya kwimo elungile, ivala i-loop ngokuzenzekela.
Inyathelo ngalinye lifakwe kwaye lilandelwa. Uya kuyazi ukuba yeyiphi ivalve evuliweyo, loluphi ubushushu obufikelelweyo, kwaye umjikelo ngamnye ubaleke ixesha elingakanani.
Iitanki ze-CIP (Eyodwa / Kabini / ITanki kaThathu)
Iitanki zibamba ulwelo lokucoca: amanzi, ialkaline, iasidi. Itanki nganye ibandakanya iibhatyi zomphunga okanye iikhoyili zokufudumeza zombane ukufikelela kwiqondo lobushushu elijoliswe ngokukhawuleza. Isivamvo somgangatho silandelela umthamo wolwelo. Izinto zetanki zisebenzisa i-SS304 okanye i-SS316L ene-sanitary welding. Xa kuthelekiswa neetanki zeplastiki okanye ze-aluminiyam, ezi zibonelela ngogcino olungcono lobushushu kunye ne-zero corrosion.
Iimpompo ze-CIP
Iimpompo ze-centrifugal ze-high-flow zangasese zityhala ulwelo lokucoca ngenkqubo. Basebenza ukuya kuthi ga kwi-5 bar yoxinzelelo kunye ne-60 ° C + ngaphandle kokulahlekelwa ukuhamba. Impompo nganye ine-impeller yensimbi engenasici kunye nevalve yokulawula ukuhamba. Iipompo ze-EasyReal zilungiselelwe ukusetyenziswa kwamandla aphantsi kunye nexesha elide lokuhamba.
Umtshintshi wobushushu / isifudumezi soMbane
Le yunithi itshisa amanzi okucoca ngokukhawuleza ngaphambi kokuba ingene kwisekethe. Iimodeli zombane zilungele imigca emincinci; ipleyiti okanye izitshintshi zobushushu ityhubhu zilungele imigca emikhulu. Ngolawulo lobushushu be-PID, ukufudumeza kuhlala ngaphakathi kwe-± 1 °C ye-setpoint.
Lawula iiVave kunye neeSensom zokuHamba
Iivalvu zivula okanye zivale ngokuzenzekelayo ukuze zihambe ngokuthe ngqo kwiitanki, imibhobho, okanye umva. Idityaniswe kunye ne-flow sensors kunye nemitha ye-conductivity, inkqubo ilungisa isantya sempompo kwaye itshintshe amanyathelo ngexesha langempela. Onke amalungu ane-CIP kwaye alandela imigangatho yococeko.
Inkqubo yokulawula ye-PLC + i-Touchscreen HMI
Abasebenzisi basebenzisa isikrini ukukhetha iinkqubo zokucoca. Inkqubo yokungena kumjikelo ngamnye: ixesha, ubushushu, ukuhamba, ubume bevalvu. Ngokukhuselwa kwegama lokugqitha, ukusetha kwangaphambili kweresiphi, kunye nekhono lokulawula kude, ibonelela ngokulandeleka okupheleleyo kunye nokugawulwa kwebhetshi.
Umbhobho & neZifakelo (Ibanga lokutya)
Yonke imibhobho yi-SS304 okanye i-SS316L engaphakathi epholisiweyo (Ra ≤ 0.4μm). Amalungu asebenzisa i-tri-clamp okanye imidibaniso edityanisiweyo kwiziphelo eziziro ezifileyo. Siyila imibhobho ukuphepha iikona kunye nokunciphisa ukugcinwa kwamanzi.
Inkqubo enye yokucoca ihambelana nemigca emininzi yemveliso.
Inkqubo yethu yokuCoca kwindawo ixhasa uluhlu olubanzi lwemathiriyeli-ukusuka kwipulp yesiqhamo ukuya kulwelo olugudileyo lobisi. Imveliso nganye ishiya ngasemva iintsalela ezahlukeneyo. I-Pulp yenza i-fiber buildup. Ubisi lushiya amanqatha. Iijusi zinokuba neswekile okanye iasidi ekhazimlayo. Sakha iyunithi yakho ye-CIP ukuba ihlambulule zonke-ngokufanelekileyo kwaye ngaphandle komonakalo kwimibhobho okanye iitanki.
Tshintsha phakathi kweemveliso ngaphandle kokungcoliseka.
Abathengi abaninzi baqhuba imigca yeemveliso ezininzi. Umzekelo, umzi-mveliso wesosi yetumato unokutshintsha ube yimango puree. Izixhobo zethu zokuCoca kwindawo zinokugcina ukuya kuthi ga kwi-10 iinkqubo zokucoca kwangaphambili, nganye ilungiselelwe izithako ezahlukeneyo kunye noyilo lwemibhobho. Oku kwenza utshintsho lukhawuleze kwaye lukhuseleke, nakwimixube yemveliso entsonkothileyo.
Phatha izinto ezineasidi, ezineprotheyini etyebileyo, okanye ezineswekile.
Sikhetha iiarhente zokucoca kunye namaqondo obushushu ngokusekelwe kwimathiriyeli yakho ekrwada.
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Imigca yeitamati idinga iasidi yokuhlanjululwa ukususa imbewu kunye namabala e-fiber.
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Imigca yobisi ifuna i-alkali eshushu ukususa iprotheni kwaye ibulale ibhaktheriya.
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Imibhobho yejusi yeziqhamo inokufuna ukuhamba okuphezulu ukususa ifilimu yeswekile.
Nokuba inkqubo yakho ibandakanya intlama egxininisiweyo okanye ijusi ye-viscosity ephezulu, inkqubo yethu ye-CIP igcina imveliso yakho icocekile kwaye ingaguquguquki.
Ulawulo olupheleleyo ngesikrini esinye.
Inkqubo yethu yokuCoca kwiNdawo iza nephaneli yokulawula ehlakaniphile enikwe amandla yi-PLC kunye ne-HMI yesikrini sokuchukumisa. Awudingi ukuqikelela. Ubona yonke into-iqondo lobushushu, ukuhamba, ukuxinana kweekhemikhali, kunye nexesha lomjikelo-zonke kwideshibhodi enye.
Yenza inkqubo yakho yokucoca ihlakaniphe.
Misela iinkqubo zokucoca ngamaqondo obushushu athile, ubude bexesha, kunye neendlela zolwelo. Gcina kwaye usebenzise kwakhona iinkqubo zemigca yemveliso eyahlukeneyo. Inyathelo ngalinye liziqhuba ngokuzenzekelayo: iivalvu zivuleka, iimpompo ziyaqala, iitanki zishushu—konke kuhleliwe.
Landelela kwaye ungene kuwo wonke umjikelo wokucoca.
Inkqubo irekhoda ulwelo ngalunye:
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Ixesha kunye nomhla
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Ulwelo lokucoca olusetyenzisiweyo
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Uluhlu lobushushu
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Ngowuphi umbhobho ocociweyo
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Isantya sokuhamba kunye nobude
Ezi rekhodi zikunceda ukuba uphumelele uphicotho, uqinisekise ukhuseleko, kwaye uphucule ukusebenza kakuhle. Azisekho ii-logbooks okanye amanyathelo alityelweyo.
Xhasa iliso elikude kunye nee-alamu.
Ukuba ukuhamba kokucoca kuphantsi kakhulu, inkqubo ikwazisa. Ukuba ivalve iyasilela ukuvula, uyibona ngoko nangoko. Kwizityalo ezikhulu, inkqubo yethu yeCIP inokunxibelelana neSCADA okanye inkqubo yeMES.
I-EasyReal yenza ukucoca ngokuzenzekelayo, kukhuselekile, kwaye kubonakale.
Akukho mibhobho efihliweyo. Akukho ngqikelelo. Iziphumo nje unokuzibona kwaye uzithembe.
Masiyile inkqubo ye-CIP ehambelana nefektri yakho.
Zonke izityalo zokutya zahlukile. Yiyo loo nto singaboneleli ngoomatshini bobukhulu obunye. Sakha inkqubo yokuCoca kwindawo ehambelana nemveliso yakho, indawo, kunye neenjongo zokhuseleko. Nokuba wakha umzi-mveliso omtsha okanye uphucula imigca emidala, i-EasyReal ikunceda ukuba uyenze kakuhle.
Nantsi indlela esixhasa ngayo iprojekthi yakho:
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Uyilo olupheleleyo loyilo lwefektri kunye nesicwangciso sokuhamba kokucoca
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Inkqubo ye-CIP ehambelana ne-UHT, i-filler, itanki, okanye imigca ye-evaporator
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Ufakelo lwendawo kunye nenkxaso yokugunyazisa
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Uqeqesho lwabasebenzisi + Ukunikezelwa kweSOP + ukugcinwa kwexesha elide
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Inkxaso yobugcisa ekude kunye nonikezelo lweendawo ezisecaleni
Joyina abathengi abangaphezu kwe-100 kwihlabathi liphela abathemba i-EasyReal.
Sizise izixhobo ze-CIP kubavelisi bejusi e-Egypt, izityalo zobisi eVietnam, kunye neefektri zetumato kuMbindi Mpuma. Basikhethele ukuhanjiswa okukhawulezayo, inkonzo ethembekileyo, kunye neenkqubo eziguquguqukayo ezisebenza nje.
Masenze isityalo sakho sicoceke, sikhawuleze, kwaye sikhuseleke.
Qhagamshelana neqela lethu ngokuukuqalisa iprojekthi yakho yokuCoca kwindawo. Siza kuphendula kwiiyure ezingama-24 ngesiphakamiso esihambelana nomgaqo wakho kunye nohlahlo lwabiwo-mali.
Iindidi zeemveliso
