Ukuhlanza endaweni Equipment
Lolu hlelo lwe-CIP lusebenzisa imijikelezo yokuhlanza eqinile ukuvikela ulayini wakho wokudla.
Isisetshenziswa se-EasyReal Cleaning in Place sishisisa amanzi, sengeze okokuhlanza, futhi siphushe uketshezi lokuhlanza kusistimu yakho ku-loop evaliwe. Ikhuhla ingaphakathi lamapayipi, amathangi, amavalvu, nezishintshi zokushisa ngaphandle kokuwaqaqa.
Izigaba ezintathu zokuhlanza. Oxhumana naye womkhiqizo ongu-Zero.
Umjikelezo ngamunye uhlanganisa ukugeza kwangaphambili, ukugeza ngamakhemikhali, nokuhlanza okokugcina. Lokhu kuvikela amagciwane futhi kuvimbele ukudla okusele ukuthi konakale inqwaba yakho elandelayo. Inqubo isebenzisa amanzi ashisayo, i-asidi, i-alkali, noma isibulala-magciwane—kuya ngomkhiqizo wakho nezinga lenhlanzeko.
Okuzenzakalelayo, kuphephile, futhi kuyalandeleka.
Ngesistimu yokulawula ye-PLC + HMI ehlakaniphile, ungakwazi ukuqapha ukugeleza, izinga lokushisa, nesikhathi sokuhlanza ngesikhathi sangempela. Setha amaresiphi okuhlanza, uwagcine, futhi uwasebenzise ngokucindezela inkinobho. Inciphisa amaphutha omuntu, igcine izinto ingaguquki, futhi ikunikeza ubufakazi bokuthi uhlanzekile kuwo wonke umjikelezo.
I-EasyReal yakha izinhlelo ze-CIP nge:
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Ithangi elilodwa, ithangi eliphindwe kabili, noma ukulungiswa kwethangi kathathu
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Ukushisa okuzenzakalelayo nokulawula okuhlushwa
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Amasistimu okuthola ukushisa angakhethwa
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Insimbi engagqwali (SS304/SS316L) design sanitary
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Amazinga okugeleza asuka ku-1000L/h kuya ku-20000L/h
Kusetshenziswa kuzo zonke izimboni zokudla okuhlanzekile.
Uhlelo lwethu lokuhlanza endaweni lusebenza kuzo zonke izimboni lapho inhlanzeko ibalulekile. Uzoyibona kokuthi:
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Ukucutshungulwa kobisi: ubisi, iyogathi, ukhilimu, ushizi
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Ijusi nesiphuzo: ijusi yemango, ijusi ye-apula, iziphuzo ezisekelwe ezitshalweni
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Ukucubungula utamatisi: unamathisele utamatisi, i-ketchup, amasoso
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Amasistimu okugcwalisa i-Aseptic: isikhwama sebhokisi, isigubhu, isikhwama
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Izibulala-magciwane ze-UHT/HTST kanye nama-pasteurizers ashubhu
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Ukuvutshelwa nokuxuba amathangi
I-CIP igcina umkhiqizo wakho uphephile.
Isusa izinto ezisele, ibulale amagciwane, futhi inqande ukubola. Ezimbonini ezenza imikhiqizo yokudla enenani eliphezulu, ngisho nepayipi elilodwa elingcolile lingabangela ukuvalwa kosuku olugcwele. Isistimu yethu ikusiza ukuthi ugweme leyo ngozi, uhlangabezane nezindinganiso zokuhlanzeka ze-FDA/CE, futhi unciphise isikhathi sokuphumula phakathi kwamaqoqo.
Amaphrojekthi womhlaba wonke ancike ezinhlelweni zethu ze-CIP.
Ukusuka e-Asia kuya eMpumalanga Ephakathi, imishini ye-EasyReal CIP iyingxenye yamakhulu amaphrojekthi we-turnkey ayimpumelelo. Amaklayenti asikhethela ukuhambisana kwethu kwelayini ephelele kanye nezilawuli okulula ukuzihlanganisa.
Amapayipi angcolile awazihlanzi.
Ekucutshungulweni kokudla okuwuketshezi, izinsalela zangaphakathi zakha ngokushesha. Ushukela, i-fiber, amaprotheni, amafutha, noma i-asidi inganamathela phezulu. Ngokuhamba kwesikhathi, lokhu kudala ama-biofilms, ukukala, noma izindawo ezishisayo zamagciwane. Lezi azibonakali—kodwa ziyingozi.
Ukuhlanza mathupha akwanele.
Ukukhipha amapayipi noma ukuvula amathangi kuchitha isikhathi futhi kwandisa ingozi yokungcola. Kuzinhlelo eziyinkimbinkimbi njengemigqa ye-UHT, izihwamuko ze-pulp yezithelo, noma izigcwalisi ze-aseptic, izinhlelo ze-CIP kuphela ezingahlanza ngokugcwele, ngokulinganayo, futhi ngaphandle kwengozi.
Umkhiqizo ngamunye udinga ukuhlanza okunengqondo okuhlukile.
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Ubisi noma amaprotheniishiya amafutha adinga okokugeza okune-alkali.
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Amajusi ane-pulpzidinga isivinini sokugeleza esiphezulu ukususa i-fiber.
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Amasoso anoshukelaudinga amanzi afudumele kuqala ukuvimbela i-caramelization.
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Imigqa ye-Asepticbadinga isibulala-magciwane hashaza ekugcineni.
Siklama izinhlelo ze-CIP ezihambisana nezidingo zokuhlanza umkhiqizo—ukuqinisekisa ukuthi akukho ukungcoliswa kwempahla kanye nesikhathi esiphezulu somugqa.
Qala ngokucabanga ngosayizi wefekthri yakho nesakhiwo.
Uma isitshalo sakho sinemigqa emincane engu-1–2, i-CIP enamathangi amabili ezenzakalelayo ingase yanele. Ngemigqa yokucubungula utamatisi noma yobisi enesilinganiso esigcwele, sincoma amasistimu amathangi amathathu azenzakalelayo ngokuhlela okuhlakaniphile.
Nansi indlela yokukhetha:
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Ubuningi bethangi:
- Ithangi elilodwa: lilungele ukugeza okwenziwa ngesandla noma amalebhu amancane e-R&D
- Ithangi eliphindwe kabili: shintshanisa phakathi kokuhlanza noketshezi lokuwasha
- Ithangi eliphindwe kathathu: hlukanisa i-alkali, i-asidi, namanzi ku-CIP eqhubekayo -
Ukulawula ukuhlanza:
- Ukulawulwa kwe-valve ngesandla (izinga lokungena)
- I-Semi-auto (ukuhlanza okunesikhathi ngokulawula uketshezi okwenziwa ngesandla)
- Okuzenzakalelayo okugcwele (i-PLC logic + futha + i-valve auto control) -
Uhlobo lomugqa:
- I-UHT/pasteurizer: idinga izinga lokushisa elinembile nokugxilisa ingqondo
- Isigcwalisi se-Aseptic: sidinga ukugeza kokugcina okuyinyumba futhi akukho mikhawulo efile
- Ukuxuba / ukuhlanganisa: kudinga umthamo omkhulu wethangi hashaza -
Amandla:
Ukusuka ku-1000 L/h kuye ku-20000 L/h
Sincoma u-5000 L/h emigqeni eminingi yezithelo/ijusi/yobisi -
Ukuhlanza imvamisa:
- Uma ushintsha amafomula kaningi: khetha isistimu ehlelekayo
- Uma usebenzisa ama-batches amade: ukutakula kokushisa + ithangi lokuwasha elinamandla amakhulu
Sikusiza ukuthi ukhethe iyunithi ehamba phambili ngokusekelwe kusakhiwo sakho, ibhajethi, nezinjongo zokuhlanza.
Inqubo yokuhlanza endaweni (CIP) ihlanganisa izinyathelo ezinhlanu ezibalulekile. Lonke lolu hlelo lusebenza ngaphakathi kwamapayipi emboni yakho avaliwe—asikho isidingo sokunqamula noma ukuhambisa okokusebenza.
Ukugeleza Okujwayelekile kwe-CIP:
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I-Water Rinse Yokuqala
→ Isusa umkhiqizo osele. Isebenzisa amanzi ku-45-60°C.
→ Ubude besikhathi: 5–10 imizuzu kuye ngobude bepayipi. -
I-Alkaline Detergent Wash
→ Isusa amafutha, amaprotheni, nezinsalela zemvelo.
→ Izinga lokushisa: 70–85°C. Ubude besikhathi: 10-20 imizuzu.
→ Isebenzisa isisombululo esisekelwe ku-NaOH, elawulwa ngokuzenzakalelayo. -
I-Intermediate Water Rinse
→ Ukhipha okokugeza. Ilungiselela isinyathelo se-asidi.
→ Isebenzisa iluphu efanayo yamanzi noma amanzi amasha, kuye ngokusetha. -
Ukugeza nge-Acid (Ongakukhetha)
→ Isusa isikali samaminerali (kusuka emanzini aqinile, ubisi, njll.)
→ Izinga lokushisa: 60–70°C. Ubude besikhathi: 5-15 imizuzu.
→ Isebenzisa i-nitric noma i-phosphoric acid. -
Ukuhlanza Okokugcina noma Ukukhipha Amagciwane
→ Geza okokugcina ngamanzi ahlanzekile noma ngesibulali magciwane.
→ Ngemigqa ye-aseptic: ingasebenzisa i-peracetic acid noma amanzi ashisayo >90°C. -
Khipha futhi Cooldown
→ Isistimu yokukhipha amanzi, iphole ibe esimweni esilungile, ivala iluphu ngokuzenzakalelayo.
Isinyathelo ngasinye sifakiwe futhi silandelelwa. Uzokwazi ukuthi iyiphi i-valve evuliwe, yiliphi izinga lokushisa elifinyelelwe, nokuthi umjikelezo ngamunye wagijima isikhathi esingakanani.
Amathangi e-CIP (Ithangi Elilodwa / Kabili / Kathathu)
Amathangi abamba uketshezi lokuhlanza: amanzi, i-alkaline, i-asidi. Ithangi ngalinye lihlanganisa amajakhethi esitimu noma amakhoyili okushisa kagesi ukuze afinyelele izinga lokushisa eliqondiwe ngokushesha. Inzwa yeleveli ilandelela ivolumu yoketshezi. Izinto zethangi zisebenzisa i-SS304 noma i-SS316L ene-sanitary welding. Uma kuqhathaniswa namathangi epulasitiki noma e-aluminium, lawa anikeza ukugcinwa okungcono kokushisa kanye nokugqwala okuyiziro.
Amaphampu we-CIP
Amaphampu e-sanitary centrifugal ageleza kakhulu aphusha uketshezi lokuhlanza ngohlelo. Asebenza ku-5 bar pressure kanye no-60°C+ ngaphandle kokulahlekelwa ukugeleza. Iphampu ngayinye ine-impeller yensimbi engagqwali kanye nevalvu yokulawula ukugeleza. Amaphampu e-EasyReal enzelwe ukusetshenziswa kwamandla aphansi kanye nesikhathi eside sokusebenza.
I-Heat Exchanger / I-heater kagesi
Le yunithi ishisa amanzi okuhlanza ngokushesha ngaphambi kokuthi ingene kusekethe. Amamodeli kagesi afanele imigqa emincane; amapuleti noma amashubhu okushisa afanele imigqa emikhulu. Ngokulawulwa kwezinga lokushisa kwe-PID, ukushisisa kuhlala ngaphakathi kuka-±1°C wephoyinti lokubeka.
Lawula amavalvu nezinzwa zokugeleza
Amavalvu avuleka noma avale ngokuzenzakalelayo ukuze aqondise emathangeni, amapayipi, noma ukugeleza emuva. Ibhangqwe nezinzwa zokugeleza namamitha okuqhuba, isistimu ilungisa isivinini sepompo futhi ishintshe izinyathelo ngesikhathi sangempela. Zonke izingxenye zine-CIP futhi zilandela izindinganiso zokuhlanzeka.
I-PLC Control System + Isikrini sokuthinta i-HMI
Ama-opharetha asebenzisa isikrini ukuze akhethe izinhlelo zokuhlanza. Uhlelo lufaka umjikelezo ngamunye: isikhathi, izinga lokushisa, ukugeleza, isimo se-valve. Ngokuvikelwa kwephasiwedi, ukusetha ngaphambilini iresiphi, namandla okulawula kude, kunikeza ukulandeleka okugcwele nokugawulwa kwenqwaba.
Amapayipi nokufakwa (Ibanga Lokudla)
Wonke amapayipi angu-SS304 noma i-SS316L anengaphakathi eliphucuziwe (Ra ≤ 0.4μm). Amalunga asebenzisa i-tri-clamp noma izixhumanisi ezishiselwe ukuze kube nezingxenye ezifile eziyiziro. Sakha amapayipi ukuze sigweme amakhona futhi sinciphise ukugcinwa koketshezi.
Uhlelo olulodwa lokuhlanza lulingana nemigqa eminingi yomkhiqizo.
Uhlelo lwethu lokuhlanza endaweni lusekela inhlobonhlobo yezinto ezisetshenziswayo—kusuka ku-pulp yesithelo ukuya oketshezini lobisi olubushelelezi. Umkhiqizo ngamunye ushiya izinsalela ezihlukene. I-Pulp idala i-fiber buildup. Ubisi lushiya amafutha. Amajusi angase abe noshukela noma i-asidi ecwebezelayo. Sakha iyunithi yakho ye-CIP ukuze uwahlanze wonke—ngempumelelo futhi ngaphandle kokulimala kwamapayipi noma amathangi.
Shintsha phakathi kwemikhiqizo ngaphandle kokungcola.
Amaklayenti amaningi asebenzisa imigqa yemikhiqizo eminingi. Isibonelo, imboni yesoso katamatisi ingase ishintshele kumango puree. Imishini yethu yokuhlanza endaweni ingagcina izinhlelo zokuhlanza ezisethiwe ezifika kweziyi-10, ngayinye yakhelwe izithako ezihlukene kanye nemiklamo yamapayipi. Lokhu kwenza izinguquko zisheshe futhi ziphephe, ngisho nezingxube eziyinkimbinkimbi zemikhiqizo.
Phatha izinto ezine-acidic, ezicebile amaprotheni, noma ezinoshukela.
Sikhetha ama-ejenti okuhlanza namazinga okushisa ngokusekelwe ezintweni zakho zokusetshenziswa.
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Imigqa katamatisi idinga i-asidi hashaza ukuze isuse amabala embewu kanye ne-fiber.
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Imigqa yobisi idinga i-alkali eshisayo ukuze isuse amaprotheni futhi ibulale amagciwane.
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Amapayipi ejusi yezithelo angase adinge ukugeleza okuphezulu ukuze asuse ifilimu kashukela.
Kungakhathaliseki ukuthi inqubo yakho ihlanganisa unamathisele okugxilile noma ijusi ye-viscosity ephezulu, isistimu yethu ye-CIP igcina okukhiphayo kuhlanzekile futhi kungashintshi.
Ukulawula okugcwele ngesikrini esisodwa nje.
Uhlelo lwethu lokuhlanza endaweni lufika nephaneli yokulawula ehlakaniphile enikwa amandla yi-PLC nesikrini esithintwayo se-HMI. Awudingi ukuqagela. Ubona yonke into—izinga lokushisa, ukugeleza, ukugcwala kwamakhemikhali, nesikhathi somjikelezo—konke kudeshibhodi eyodwa.
Yenza inqubo yakho yokuhlanza ihlakaniphe.
Setha izinhlelo zokuhlanza ezinamazinga okushisa athile, ubude besikhathi, nezindlela zoketshezi. Londoloza futhi usebenzise kabusha izinhlelo zemigqa yomkhiqizo eyahlukene. Isinyathelo ngasinye sisebenza ngokuzenzakalelayo: amavalvu avuleka, amaphampu ayaqala, amathangi ashise—konke ngeshejuli.
Landelela futhi ungene kuwo wonke umjikelezo wokuhlanza.
Isistimu irekhoda ukugijima ngakunye:
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Isikhathi nosuku
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Uketshezi lokuhlanza lusetshenzisiwe
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Ibanga lokushisa
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Iliphi ipayipi elahlanzwa
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Isivinini sokugeleza nobude besikhathi
Lawa marekhodi akusiza ukuthi uphumelele ukuhlolwa, uqinisekise ukuphepha, futhi uthuthukise ukusebenza kahle. Awasekho ama-logbooks noma izinyathelo ezikhohliwe.
Sekela ukuqapha okukude nama-alamu.
Uma ukugeleza kokuhlanza kuphansi kakhulu, isistimu iyakwazisa. Uma i-valve ihluleka ukuvuleka, uyibona ngokushesha. Ezitshalweni ezinkulu, isistimu yethu ye-CIP ingaxhuma kusistimu yakho ye-SCADA noma ye-MES.
I-EasyReal yenza ukuhlanza kuzenzakalelayo, kuphephe, futhi kubonakale.
Awekho amapayipi afihliwe. Akukho ukuqagela. Imiphumela nje ongayibona futhi uyethembe.
Masidizayine isistimu ye-CIP elingana nemboni yakho.
Zonke izitshalo zokudla zihlukile. Yingakho singanikezeli ngemishini elingana nosayizi owodwa. Sakha amasistimu okuhlanza endaweni afana nomkhiqizo wakho, indawo, kanye nemigomo yokuphepha. Kungakhathaliseki ukuthi wakha imboni entsha noma uthuthukisa imigqa emidala, i-EasyReal ikusiza ukuthi ukwenze ngendlela efanele.
Nansi indlela esisekela ngayo iphrojekthi yakho:
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Idizayini ephelele yesakhiwo sefekthri ngokuhlela ukugeleza kokuhlanza
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Isistimu ye-CIP efaniswe ne-UHT, i-filler, ithangi, noma imigqa ye-evaporator
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Ukufakwa endaweni kanye nokwesekwa kokusebenza
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Ukuqeqeshwa komsebenzisi + ukunikezwa kwe-SOP + ukugcinwa kwesikhathi eside
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Ukusekelwa okukude kwezobuchwepheshe kanye nezingxenye ezisele
Joyina amaklayenti angu-100+ emhlabeni wonke athembela i-EasyReal.
Silethe imishini ye-CIP kubakhi bejusi e-Egypt, izitshalo zobisi e-Vietnam, kanye nezimboni zikatamatisi eMpumalanga Ephakathi. Basikhethele ukulethwa okusheshayo, isevisi ethembekile, namasistimu aguquguqukayo asebenza nje.
Masenze isitshalo sakho sihlanzeke, sisheshe, futhi siphephe.
Xhumana nethimba lethu manjeukuze uqale iphrojekthi yakho yokuhlanza endaweni. Sizophendula phakathi namahora angu-24 ngesiphakamiso esifanelana nomugqa wakho nesabelomali.
Izigaba zemikhiqizo
