Injin Tsabtace 'Ya'yan itace don sarrafa 'ya'yan itace & Kayan lambu
EasyReal's masana'antu 'ya'yan itace puree line ne cikakken tsarin da ya haɗu da inji tacewa, thermal iko, da kuma injin kwandishan domin ruwan 'ya'yan itace, miya, ko jarirai samar da abinci.
Jigon layin shine sashe mai haɓakawa da haɗin kai, wanda ke ba da garantin nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau`in)``` wanda ke ba da garantin sinadari iri-iri da kwanciyar hankali har ma da kayan fibrous ko manyan pectin.
Dabarun ƙira
Tsarin yana farawa tare da hopper ciyar da tsafta da sashin murkushewa wanda ke isar da samfur zuwa mai tace filafili.
Na'urar deaerator tana cire iskar oxygen da aka narkar da ita, sannan kuma wani abu mai matsa lamba mai ƙarfi wanda ke watsar da barbashi marasa narkewa kuma yana fitar da mai.
Tubular ko Tube-in-tube nau'in masu musayar zafi suna ɗaukar riga-kafin dumama ko haifuwa, kuma masu cikewar aseptic suna kammala zagayowar tare da ingantaccen adadin ƙarar.
Gina
• Material: SUS304 / SUS316L bakin karfe don duk abubuwan tuntuɓar samfur.
• Haɗi: Tri-clamp sanitary kayan aiki da EPDM gaskets.
• Kayan aiki da kai: Siemens PLC + allon taɓawa HMI.
• Kulawa: Dabarun da aka makala da damar gefen sabis don dubawa mai sauƙi.
Kowane daki-daki-daga girman famfo zuwa lissafi na agitator-an ƙirƙira shi don ɗaukar tsattsauran ra'ayi tare da ƙarancin ƙazanta, yayin da ake ci gaba da bin diddigi da kuma kiyaye tsafta.
Injin puree 'ya'yan itace EasyReal yana goyan bayan aikace-aikace da yawa a cikin sashin abinci da abin sha:
• Ruwan 'ya'yan itace da Nectars: mango, guava, abarba, apple, da citrus tushe don haɗawa da cikowa.
• Masoyan miya da Jam: miya na tumatir, jam strawberry, da man apple tare da nau'in nau'i iri-iri da riƙe launi.
• Abinci na Jarirai da Kayayyakin Gina Jiki: karas, kabewa, ko fiɗa da aka sarrafa ƙarƙashin tsararren ƙira.
• Abubuwan Shaye-shaye na Tsire-tsire da Cikowar Kiwo: Abubuwan 'ya'yan itace ko kayan lambu waɗanda aka haɗa su don yogurt, smoothies, da madara mai ɗanɗano.
• Aikace-aikacen dafa abinci da burodi: shirye-shiryen 'ya'yan itace don cika irin kek ko ripples-cream.
Yin aiki da kai yana ba da damar sauye-sauyen girke-girke da sauri da ingantaccen fitarwa har ma da madaidaicin albarkatun ƙasa.
Kewayoyin CIP sun haɗu da HACCP, ISO 22000, da ka'idodin ƙimar abinci na FDA.
Masu sarrafawa suna amfana daga daidaitaccen rubutu, ƙarancin gunaguni na mabukaci, da abin dogaro akan lokaci.
Samar da tsaftataccen inganci ba aiki mai sauƙi ba ne—yana buƙatar a hankali sarrafa fiber, pectin, da mahadi na ƙamshi.
Nau'in 'ya'yan itace irin su mango, ayaba, ko guava suna da ɗanɗano sosai kuma suna buƙatar ƙarfi mai ƙarfi amma a hankali dumama don guje wa ƙone bango.
Kayan lambu purees kamar karas da kabewa suna buƙatar pre-dumama da rashin kunna enzyme don kula da launi na halitta.
Don strawberry ko rasberi, vacuum deaeration da homogenization suna da mahimmanci don daidaita launi da hana rabuwa.
EasyReal's puree layin sarrafawa yana haɗa duk waɗannan buƙatun cikin tsarin ci gaba mai tsafta:
• Ƙirar tsaftar da aka rufe tana rage ƙazanta da iskar shaka.
• Vacuum deaeration yana kare dandano da ƙamshi.
• homogenization high-matsi yana tabbatar da lafiya, barga matrix.
• Tsarin CIP/SIP suna sarrafa tsaftacewa tare da ingantaccen hawan keke da rikodin dijital.
Wannan matakin haɗin kai yana bawa masana'antun damar sarrafa samfura da yawa-'ya'yan itace, kayan lambu, ko gauraye-ba tare da lalata daidaito ko aminci ba.
Zaɓin daidaitaccen tsari ya dogara da burin samarwa, kaddarorin kayan aiki, da buƙatun scalability. EasyReal yana ba da daidaitattun daidaitawa guda uku:
1. Lab & Pilot Units (3-100 L / h) - don jami'o'i, cibiyoyin R & D, da gwajin ƙirar samfur.
2. Matsakaici-Scale Lines (500-2,000 kg/h) - don masu kera alkuki da masu lakabi masu zaman kansu suna sarrafa SKUs da yawa.
3. Layin Masana'antu (5-20 ton / h) - don manyan tsire-tsire masu sarrafa adadin 'ya'yan itace na yanayi.
La'akarin Zaɓin
• Matsayin Danko: 500-6,000 cP; yana ƙayyade nau'in famfo da diamita mai musayar zafi.
• Bukatar dumama: kashewar enzyme (85-95 ° C) ko haifuwa (har zuwa 120 ° C). Daidaitaccen zafin jiki zai iya dacewa da nau'ikan 'ya'yan itatuwa da kayan marmari.
• Ƙarfin Vacuum: -0.09 MPa don ƙaddamar da kayan da ke da launi.
• Matsi na Homogenization: 20-60 MPa, ƙirar guda ɗaya ko biyu.
• Pipe & Valve Size: hana toshewa da kuma kula da kwararar laminar don purees fibrous.
• Hanyar fakiti: cike da zafi ko aseptic, dangane da buƙatun rayuwar rayuwar samfur.
Don masu sarrafawa na farko, EasyReal yana ba da shawarar gudanar da gwajin ingancin matukin jirgi a cikin Cibiyar R&D don ƙayyade yawan amfanin ƙasa, riƙe launi, da danko kafin haɓaka masana'antu.
Gudun da ke gaba yana kwatanta cikakken layin sarrafawa na puree, yana haɗa duk manyan kayayyaki ciki har da homogenization:
1. Karɓar 'Ya'yan itace da Wanke - yana cire ƙasa da ragowar ta amfani da kumfa ko rotary washers.
2. Rarraba & Bincika - ƙin 'ya'yan itace mara kyau ko lalacewa.
3. Yanke / Rushewa / Deseeding - yana kawar da ramuka ko murhu dangane da nau'in 'ya'yan itace da samun ɗanyen ɓangaren litattafan almara.
4. Crushing- yana rage 'ya'yan itace a cikin dusar ƙanƙara mai dacewa don tacewa.
5. Pre-Heating / Enzyme Inactivation - yana daidaita launi kuma yana rage nauyin ƙananan ƙwayoyin cuta.Don cimma sakamako na laushi da rashin kunna enzymes.
6. Pulping da Refining - raba fata da iri, samar da ɓangaren litattafan almara.
7. Vacuum Deaeration - yana kawar da narkar da iskar oxygen da kuma iskar gas marasa ƙarfi.
8. High-Matsi Homogenization - refines barbashi size, kara habaka mouthfeel, da kuma stabilizes da samfurin matrix.
9. Sterilization / Pasteurization - tubular ko tube-in-tube masu musayar zafi suna kula da puree don aminci.
10. Cikowar Aseptic / Hot - yana cika jakunkuna, jakunkuna, ko kwalba.
11. Cooling & Packaging - yana tabbatar da amincin samfurin kafin ajiya ko jigilar kaya.
Matakin homogenization (Mataki na 8) yana da mahimmanci. Yana juyar da ɓangaren litattafan almara da injina zuwa barga, mai sheki mai sheki tare da kwanciyar hankali na dogon lokaci.
Ikon EasyReal's PLC yana aiki tare da duk matakai, yin rikodin matsa lamba, zafin jiki, da bayanan vacuum don tabbatar da maimaitawa da cikakken ganowa.
Kowace naúrar a cikin layin sarrafa kayan marmari na EasyReal shine manufa-gina don tsafta, dogaro, da daidaiton rubutu. Tare suna samar da wani tsari na zamani wanda zai iya daidaitawa daga sikelin matukin jirgi zuwa cikakken ƙarfin masana'antu.
1. Wanke kayan marmari & Nau'in
Rotary ko nau'in kumfa mai wanki yana cire ƙura da sauran abubuwan da suka rage tare da tayar da iska da feshi mai ƙarfi. Masu narkar da kayan aikin hannu sannan su raba 'ya'yan itace da suka fito daga abin da aka ƙi, suna tabbatar da cewa babban abu ne kawai ya shiga cikin tsari kuma yana kare masu tacewa daga lalacewa.
2. Crusher
Wannan nau'in aiki mai nauyi yana murkushe 'ya'yan itace zuwa dunƙule mara kyau. Girgizar ruwan wukake na yaga fata da ɓangaren litattafan almara a ƙarƙashin babban gudun 1470rpm.
3. Na'ura mai jujjuyawa da tacewa
Ganga a kwance wanda aka sanye tare da filaye masu juyawa yana tura dusar ƙanƙara ta cikin rarrafe. Girman raga (0.6 - 2.0 mm) yana bayyana rubutun ƙarshe. Ƙirar ta cimma har zuwa 95 % farfadowar ɓangaren litattafan almara kuma yana ba da maye gurbin raga marar kayan aiki don saurin sauya samfur.
4. Vacuum Deaerator
Yana aiki a ƙarƙashin -0.09 MPa, yana cire iskar oxygen da sauran iskar gas marasa ƙarfi. Wannan matakin yana ba da kariya ga ƙamshi da ƙamshi na halitta, kuma yana hana oxidation wanda zai iya lalata dandano ko launi.
5. Homogenizer
A tsakiyar kashi na 'ya'yan itace puree inji, da homogenizer tilasta samfurin ta hanyar daidai bawul a 20 - 60 MPa. Sakamakon karfi da cavitation suna rage girman barbashi kuma suna watsar da zaruruwa, pectin, da mai daidai gwargwado.
• Sakamako: jin daɗin baki, mai kyalli, da kwanciyar hankali na dogon lokaci.
• Gina: shingen piston-aji abinci, wuraren zama na bawul na tungsten-carbide, madauki mai aminci.
• Zaɓuɓɓuka: mataki-ɗaya-ko-biyu, ƙirar layi ko tsaye-keɓaɓɓen benci.
• Rage iya aiki: daga rukunin lab zuwa layin masana'antu.
Sanya bayan deaerator da kafin haifuwa, yana tabbatar da kwanciyar hankali, matrix samfurin mara iska wanda aka shirya don cikawa.
6. Sterilizer
Tubular ko tube-in-tube sterilizer yana haɓaka zafin samfur don bakara kafin cikawa. Ikon PID yana kiyaye yanayin zafin jiki da daidaiton matakin ruwa, yayin da matsananciyar matsa lamba yana hana tafasa da ɓarna.
7. Aseptic / Hot Filler
Fistan fistan da ke tuka Servo suna saka puree a cikin ƙaramin kwalabe, jaka, ko sigar kwalba. Haifuwar tururi ta atomatik na filler aseptic yana kula da asepsis. HMI sarrafa girke-girke yana ba da damar sauya SKU nan take.
8. Tsarin CIP
Tsarin (alkaline / acid / ruwan zafi / kurkura) yana yin tsaftacewa ta atomatik. Na'urori masu auna ƙarfin aiki da kuma lokacin zafin jiki sun cika buƙatun dubawa. Rufe madaukai suna rage amfani da sinadarai da kare masu aiki.
Sakamako: layin ƙarshe-zuwa-ƙarshe wanda ke murkushewa, mai tacewa, lalatawa, daidaitawa, bakara, da cikawa-samar da barga, tsarkakakkiyar ƙima tare da ƙarancin ƙarancin lokaci da daidaiton inganci a kowane tsari.
EasyReal yana ƙira injin sa na kayan lambu mai tsafta don ɗaukar nau'ikan sinadarai da ƙira.
• Abubuwan shigar 'ya'yan itace:mango, ayaba, guava, abarba, gwanda, apple, pear, peach, plum, citrus.
• Abubuwan Kayan Kayan lambu:karas, kabewa, beetroot, tumatir, alayyahu, masara mai dadi.
• Siffofin shigarwa:sabo ne, daskararre, ko abubuwan tattarawar aseptic.
• Tsarin fitarwa:
1. Tsaftace mai ƙarfi guda ɗaya (10-15 ° Brix)
2. Tsaftataccen Ma'auni (28-36 °Brix)
3. Kayan girke-girke masu ƙarancin sukari ko fiber
4. Haɗe-haɗen 'ya'yan itace-kayan lambu tushe don abincin jarirai ko santsi
Gudanar da Daidaitawa
Daidaitacce dumama da bayanin martaba na homogenization suna ɗaukar bambancin yanayi a cikin ɗanko ko acidity.
Abubuwan haɗin haɗin kai da sauri da murfin maɗaukaki suna ba da izinin ingantaccen CIP da sauri da canje-canjen raga tsakanin batches.
Tare da layin sarrafawa iri ɗaya, masu aiki za su iya sarrafa mango a lokacin rani da apple a cikin hunturu, suna kiyaye amfani da girma da kuma biya da sauri.
A jigon tsarin shine Siemens PLC tare da HMI-allon taɓawa, yana haɗa dukkan kayayyaki a ƙarƙashin Layer na atomatik guda ɗaya.
• Gudanar da girke-girke: ƙayyadaddun sigogi don kowane nau'in 'ya'yan itace-zazzabi, vacuum, matsa lamba homogenization, riƙe lokaci, da dai sauransu.
Ƙararrawa & Makulli: hana aiki lokacin da bawuloli ko madaukai CIP ke buɗe.
• Bincike mai nisa: daidaitaccen tsari na PLC yana goyan bayan jagora mai nisa da bincike na kuskure.
• Dashboard Makamashi: yana sa ido kan tururi, ruwa, da wuta kowane tsari don inganta abubuwan amfani.
• Samun Tushen Matsayi: Masu aiki, injiniyoyi, da masu kulawa suna da gata daban-daban.
Wannan kashin baya na sarrafawa yana tabbatar da madaidaicin saiti, gajeriyar canji, da inganci mai maimaitawa-ko sarrafa gwajin lita goma ko batches samar da ton da yawa.
Daga ƙira zuwa ƙaddamarwa, Shanghai EasyReal Machinery Co., Ltd. yana ba da cikakken aikin aiki na turnkey:
1. Ƙimar Ƙimar: gano abu, iya aiki, da maƙasudin marufi.
2. Gwajin gwaji: gudanar da kayan samfura a EasyReal's Beverage R&D Center don tabbatar da danko da yawan amfanin ƙasa.
3. Layout & P & ID: ƙirar 2D / 3D na musamman tare da ingantaccen kayan aiki.
4. Manufacturing & Majalisar: ISO-certified ƙirƙira ta amfani da SUS304 / SUS316L da orbital-welded bututu.
5. Shigarwa & Kwamfuta: daidaitawa a kan yanar gizo da horar da ma'aikata.
6. Bayan-Sales Support: duniya kayan aiki kayan aiki da kuma m fasaha sabis.
Tare da shekaru 25 na gwaninta da shigarwa a cikin ƙasashe 30 +, EasyReal yana ba da layukan tsafta waɗanda ke daidaita daidaito, tsabta, da ƙimar farashi.
Kowane aikin yana da nufin taimakawa na'urori masu sarrafawa don cimma daidaiton fitarwa, tsawaita rayuwar shiryayye, da ingantaccen dandano.
Fara aikinku a yau.
Visit https://www.easireal.com or email sales@easyreal.cn to request a quotation or schedule a pilot test.
