Umshini Wokuphuphuzela Izithelo Wokucubungula Izithelo Nemifino
Umugqa wokukhiqiza i-puree yezithelo zezimboni ze-EasyReal uwuhlelo oluphelele oluhlanganisa ukulungiswa kwemishini, ukulawula ukushisa, kanye nokulungisa i-vacuum ukuze kukhiqizwe ijusi, isosi, noma ukudla kwezingane.
Ingqikithi yomugqa iyisigaba sayo sokucwengisisa kanye nokuhlanganisa izinto ngendlela efanayo, okuqinisekisa ukuthungwa okufanayo kanye nokuthambekela okuzinzile ngisho nasezintweni ezine-fiber noma ezine-pectin ephezulu.
I-Logic Yokuklama
Inqubo iqala nge-sanitary feed hopper kanye ne-crushing unit eletha umkhiqizo kumshini wokuhlanza ama-paddle.
I-vacuum deaerator isusa umoya-mpilo oncibilikisiwe, ilandelwe yi-homogenizer enomfutho ophezulu ehlakaza izinhlayiya ezingancibiliki futhi ixube amafutha emvelo.
Ama-heat exchanger ohlobo lwe-Tubular noma lwe-Tube-in-tube aphatha ukufudumala noma ukubulala amagciwane ngaphambi kokusebenzisa, kanti ama-aseptic fillers aqedela umjikelezo ngokulinganisa umthamo onembile.
Ukwakhiwa
• Izinto: Insimbi engagqwali ye-SUS304 /SUS316L yazo zonke izindawo zokuthintana komkhiqizo.
• Ukuxhumeka: Izinto zokuhlanza ezi-Tri-clamp kanye nama-gasket e-EPDM.
• Ukuzenzakalela: I-Siemens PLC + i-HMI yesikrini sokuthinta.
• Ukulungiswa: Amaphaneli anezinsika kanye nokufinyelela ohlangothini lwesevisi ukuze kube lula ukuhlola.
Imininingwane ngayinye—kusukela kusayizi wephampu kuya ku-geometry ye-agitator—yakhelwe ukuphatha ama-puree aqinile ngokungcola okuncane, kuyilapho kugcinwa ukulandeleka okugcwele kanye nokuhambisana nenhlanzeko.
Umshini we-EasyReal fruit puree usekela uhla olubanzi lwezicelo kulo lonke umkhakha wokudla neziphuzo:
• Amajusi ezithelo namaNectars: umango, i-guava, uphayinaphu, i-apula, kanye nezisekelo ze-citrus zokuxuba nokugcwalisa.
• Abakhiqizi besoso nejamu: isoso likatamatisi, ijamu lestrawberry, nebhotela le-apula elinokwakheka okufanayo kanye nokugcinwa kombala.
• Ukudla Kwezingane Nemikhiqizo Yokudla Okunomsoco: izaqathi, ithanga, noma i-pea puree ecutshungulwa ngaphansi komklamo ohlanzekile oqinile.
• Iziphuzo Ezisekelwe Ezitshalweni Nokugcwaliswa Kobisi: izithako zezithelo noma zemifino ezihlanganiswe ndawonye ukuze zithole i-yogurt, ama-smoothie, nobisi olunongiwe.
• Ukusetshenziswa Kokupheka Nokubhaka: amalungiselelo ezithelo okugcwaliswa kwamakhekhe noma ama-ripple e-ayisikhilimu.
Ukuzenzakalela kuvumela izinguquko ezisheshayo zeresiphi kanye nomphumela ozinzile ngisho nangezinto zokusetshenziswa eziguquguqukayo.
Imijikelezo ye-CIP ihlangabezana nezindinganiso ze-HACCP, ISO 22000, kanye nezinga lokudla le-FDA.
Amaprosesa azuza ngokuthungwa okuhambisanayo, izikhalazo ezimbalwa zabathengi, kanye nokulethwa okuthembekile ngesikhathi.
Ukukhiqiza i-puree yekhwalithi ephezulu akuwona umsebenzi olula wokugaya—kudinga ukuphathwa ngokucophelela kwe-fiber, i-pectin, kanye namakhemikhali ephunga.
Izinhlobo zezithelo ezifana nomango, ubhanana, noma i-guava ziqinile futhi zidinga ukucheba okuqinile kodwa okufudumele kancane ukuze kugwenywe ukusha odongeni.
Ama-puree emifino afana ne-carrot kanye ne-pumpkin adinga ukufudunyezwa kusengaphambili kanye nokungasebenzi kwama-enzyme ukuze kugcinwe umbala wemvelo.
Kuma-strawberry noma ama-raspberry, ukususwa kwe-vacuum kanye nokuhlanganiswa kwe-homogen kubalulekile ukuze kuqiniswe umbala futhi kuvinjelwe ukuhlukana.
Umugqa wokucubungula i-puree we-EasyReal uhlanganisa zonke lezi zidingo ohlelweni oluqhubekayo lokuhlanzeka:
• Umklamo wenhlanzeko ovaliwe unciphisa ukungcola kanye nokushiswa kwegesi.
• Ukususwa kwe-vacuum kuvikela ukunambitheka kanye nephunga elimnandi.
• Ukuhlanganiswa kwe-homogenization enomfutho ophezulu kuqinisekisa i-matrix enhle nezinzile.
• Izinhlelo ze-CIP/SIP zenza ukuhlanza kube ngokuzenzakalelayo ngemijikelezo eqinisekisiwe namarekhodi edijithali.
Leli zinga lokuhlanganiswa livumela abakhiqizi ukuthi baphathe imikhiqizo eminingi—izithelo, imifino, noma exubile—ngaphandle kokubeka engcupheni ukuhambisana noma ukuphepha.
Ukukhetha ukucushwa okulungile kuncike emigomweni yokukhiqiza, izakhiwo zezinto ezibonakalayo, kanye nezidingo zokukhula. I-EasyReal inikeza ukucushwa okujwayelekile okuthathu:
1. Amayunithi Elebhu Nokuhlola (3–100 L/h) – amanyuvesi, izikhungo ze-R&D, kanye nokuhlolwa kokwenziwa komkhiqizo.
2. Imigqa Ephakathi (500–2,000 kg/h) – yabakhiqizi abakhethekile kanye nemikhiqizo yelebula yangasese ephethe ama-SKU amaningi.
3. Imizila Yezimboni (amathani angu-5–20/h) – yezitshalo ezinkulu ezicubungula inani lezithelo zonyaka.
Izinto Okufanele Uzicabangele Zokukhetha
• Ububanzi be-Viscosity: 500–6,000 cP; kunquma uhlobo lwephampu kanye nobubanzi be-heat exchanger.
• Isidingo Sokushisa: ukuvala i-enzyme (85–95 °C) noma ukubulala amagciwane (kufika ku-120 °C). Izinga lokushisa elilungisekayo lifanele izinhlobo eziningi zezithelo nemifino.
• Umthamo we-vacuum: –0.09 MPa wokunciphisa umoya wezinto ezithinta umbala.
• Ingcindezi Yokubamba Ukulingana: 20–60 MPa, umklamo wesigaba esisodwa noma ezimbili.
• Usayizi Wepayipi Nevalvu: vimbela ukuvaleka futhi ulondoloze ukugeleza kwe-laminar kwama-puree ane-fibrous.
• Indlela Yokupakisha: ukugcwalisa ngokushisa noma ukungabi namagciwane, kuye ngezidingo zesikhathi sokuphelelwa yisikhathi komkhiqizo.
Kwabaprosesa abaqalayo, i-EasyReal itusa ukwenza isivivinyo sokuqinisekisa esikhungweni sethu se-R&D ukuze kutholakale isivuno, ukugcinwa kombala, kanye ne-viscosity ngaphambi kokwandiswa kwezimboni.
Ukugeleza okulandelayo kubonisa umugqa wokucubungula we-puree ophelele, ohlanganisa wonke amamojula amakhulu kufaka phakathi i-homogenization:
1. Ukwamukela Nokuwasha Izithelo Ezingavuthiwe – kususa inhlabathi kanye nezinsalela kusetshenziswa amabhamuza noma ama-rotary washers.
2. Ukuhlunga Nokuhlola – yenqaba izithelo ezingavuthiwe noma ezonakele.
3. Ukusika / Ukubhubhisa / Ukususa imbewu - kususa imigodi noma ama-core kuye ngohlobo lwesithelo bese kuthola i-pulp eluhlaza eqoshwe kahle.
4. Ukuchoboza – kunciphisa izithelo zibe yingxube eqinile efanele ukuhluzwa.
5. Ukungasebenzi Kwe-Pre-Heating / Enzyme – kuzinzisa umbala futhi kunciphisa umthwalo we-microbial. Ukufeza umphumela wokuthambisa nokuvala ama-enzyme
6. Ukuhlikihla Nokucwenga – hlukanisa isikhumba nembewu, okukhiqiza uqweqwe olufanayo.
7. Ukususwa kwe-vacuum – kususa umoya-mpilo oncibilikisiwe kanye namagesi angavundi.
8. Ukuhlanganiswa Kokucindezela Okuphezulu – kuthuthukisa usayizi wezinhlayiya, kuthuthukisa umuzwa womlomo, futhi kuzinzise i-matrix yomkhiqizo.
9. Ukubulala amagciwane / Ukubulala amagciwane – ama-heat exchanger noma ama-heat exchanger angena ngaphakathi kwe-tube aphatha i-puree ukuze iphephe.
10. Ukugcwalisa Okungaphephile/Okushisayo – kugcwalisa izikhwama, izikhwama, noma amabhodlela ahlanzekile.
11. Ukupholisa Nokupakisha – kuqinisekisa ubuqotho bomkhiqizo ngaphambi kokugcinwa noma ukuthunyelwa.
Isinyathelo sokuhlanganiswa (Isigaba 8) sibaluleke kakhulu. Siguqula i-pulp ehlanjululwe ngomshini ibe yi-puree ezinzile, ecwebezelayo enokuqina kokuthungwa kwesikhathi eside.
Ukulawulwa kwe-EasyReal's PLC kuvumelanisa zonke izinyathelo, ukuqopha ingcindezi, izinga lokushisa, kanye nedatha ye-vacuum ukuqinisekisa ukuphindaphindeka kanye nokulandelela okugcwele.
Iyunithi ngayinye emgqeni wokucubungula i-EasyReal fruit puree yakhelwe ngenhloso yokuhlanzeka, ukuthembeka, kanye nokuvumelana kokwakheka. Ndawonye zakha uhlelo oluguquguqukayo oluhambisana nezimo kusukela esikalini sokuhlola kuya emthanjeni ogcwele wezimboni.
1. Umshisi Wezithelo Nokuhlunga
Ama-washer ajikelezayo noma anjengebhamuza asusa uthuli nezinsalela ngokushukunyiswa komoya kanye nokufuthwa ngomfutho ophezulu. Ama-washer asebenzisa isandla abese ehlukanisa izithelo ezivuthiwe nezilahliwe, eqinisekisa ukuthi izinto ezisezingeni eliphezulu kuphela ezingena enkambisweni futhi evikela ama-washer ekulimaleni.
2. I-Crusher
Le module enzima iphula izithelo zibe yingxube eqinile. Ama-blade aqoshiwe adabula isikhumba kanye ne-pulp ngesivinini esikhulu esingu-1470rpm.
3. Umshini Wokupompa Nokucwenga
Isigubhu esivundlile esifakwe ama-paddle ajikelezayo sisunduza i-mash ngezisefo ezinezimbobo. Usayizi we-mesh (0.6 - 2.0 mm) uchaza ukuthungwa kokugcina. Umklamo ufinyelela ekubuyiselweni kwe-pulp okufika ku-95% futhi unikeza indawo ye-mesh engenamathuluzi yokushintsha umkhiqizo ngokushesha.
4. Isicoci se-Vacuum
Isebenza ngaphansi kwe-0.09 MPa, isusa umoya-mpilo oncibilikisiwe kanye namanye amagesi angashisi. Lesi sinyathelo sivikela amaphunga abucayi kanye nemibala yemvelo, futhi sivimbela ukushiswa kwe-oxidation okungathuntubeza ukunambitheka noma umbala.
5. I-Homogenizer
Isici esiyinhloko somshini we-fruit puree, i-homogenizer iphoqa umkhiqizo ukuthi udlule ku-valve enembile ku-20 - 60 MPa. Ukugunda kanye ne-cavitation okubangelwayo kunciphisa usayizi wezinhlayiya futhi kusakaze ngokulinganayo imicu, ama-pectin, namafutha.
• Umphumela: umuzwa womlomo okhilimu, ukubukeka okukhazimulayo, kanye nokuqina kwesigaba eside.
• Ukwakhiwa: ibhlogo lepiston elisezingeni lokudla, izihlalo zamavalvu e-tungsten-carbide, iluphu yokudlula kokuphepha.
• Izinketho: imodeli yebhentshi eyodwa noma ezimbili, esemgqeni noma ezimele yodwa.
• Ububanzi Bomthamo: kusukela kumayunithi elebhu kuya emigqeni yezimboni.
Ibekwa ngemuva kwe-deaerator nangaphambi kokubulala amagciwane, iqinisekisa ukuthi umkhiqizo ozinzile, ongenamoya ulungele ukugcwaliswa.
6. Isihlanzisi
Isibulali-magciwane se-Tubular noma se-tube-in-tube siphakamisa izinga lokushisa lomkhiqizo ukuze lihlanze ngaphambi kokugcwalisa. Ukulawulwa kwe-PID kugcina izinga lokushisa kanye nokunemba kwezinga loketshezi, kuyilapho ukucindezela okumnene kuvimbela ukubila kanye nokungcola.
7. Isigcwalisi Esingenamagciwane / Esishisayo
Ama-piston filler aqhutshwa yi-servo afaka i-puree kumabhodlela amancane, esikhwameni, noma emajarini. Ukuhlanza ngokuzenzakalelayo umusi we-aseptic filler kugcina i-asepsis. Ukulawulwa kweresiphi ye-HMI kuvumela ukushintsha kwe-SKU okusheshayo.
8. Uhlelo lwe-CIP
Uhlelo (i-alkaline / i-asidi / amanzi ashisayo / ukuhlanza) lwenza ukuhlanza okuzenzakalelayo. Izinzwa zokuqhuba kanye nokufakwa kwerekhodi lokushisa kwesikhathi kuhlangabezana nezidingo zokuhlola. Ama-loop avaliwe anciphisa ukusetshenziswa kwamakhemikhali futhi avikela abaqhubi.
Umphumela: umugqa osuka ekugcineni uye ekugcineni ochoboza, ucwengisisa, ususa umoya, uguqule umbala ube munye, uhlanze futhi ugcwalise—ukhiqiza i-puree ezinzile, enenani eliphezulu enesikhathi esincane sokungasebenzi kanye nekhwalithi ehambisanayo kuyo yonke inqwaba.
I-EasyReal iklama umshini wayo we-vegetable puree ukuze iphathe izithako eziningi kanye namafomula.
• Izinto Ezifakwayo Zezithelo:umango, ubhanana, igwava, uphayinaphu, ipapaya, i-apula, ipheya, ipentshisi, iplamu, i-citrus.
• Izinto Zokufaka Zemifino:isanqante, ithanga, i-beetroot, utamatisi, isipinashi, ummbila omnandi.
• Amafomu Okufaka:ama-concentrates amasha, aqandisiwe, noma angenamagciwane.
• Amafomethi Okukhipha:
1. I-puree enamandla alodwa (10–15 °Brix)
2. I-puree egxilile (28–36 °Brix)
3. Izindlela zokupheka ezinoshukela ophansi noma ezicebile ngefayibha
4. Izisekelo zezithelo nemifino ezixutshwe ekudleni kwezingane noma ama-smoothie
Ukucutshungulwa Kokuzivumelanisa Nezimo
Amaphrofayili okushisa alungisekayo kanye nokuhlanganiswa kwe-homogenization aphatha ukuhlukahluka kwesizini kokuchachamba noma ubumuncu.
Ama-coupling axhumeka ngokushesha kanye nezembozo eziboshwe nge-hinge avumela ukuqinisekiswa okusheshayo kwe-CIP kanye nezinguquko ze-mesh phakathi kwama-batches.
Ngomugqa ofanayo wokucubungula i-puree, abaqhubi bangacubungula umango ehlobo kanye ne-apula ebusika, okugcina ukusetshenziswa kwawo kuphezulu futhi kubuyisela imali ngokushesha.
Enhliziyweni yesistimu kukhona i-Siemens PLC ene-HMI yesikrini sokuthinta, ehlanganisa wonke amamojula ngaphansi kwesendlalelo esisodwa sokwenza izinto ngokuzenzakalela.
• Ukuphathwa Kweresiphi: amapharamitha achazwe kusengaphambili ohlobo ngalunye lwesithelo—izinga lokushisa, i-vacuum, ingcindezi ye-homogenization, isikhathi sokubamba, njll.
• Ama-alamu kanye nama-Interlocks: vimbela ukusebenza lapho ama-valve noma ama-CIP loops evuliwe.
• Ukuxilongwa Okukude: i-PLC yokucushwa okujwayelekile isekela isiqondiso esikude kanye nokuhlaziywa kwamaphutha.
• Ideshibhodi Yamandla: iqapha umusi, amanzi, kanye namandla ngeqoqo ngalinye ukuze kuthuthukiswe izinsiza.
• Ukufinyelela Okusekelwe Ezindimeni: opharetha, onjiniyela, kanye nabaphathi banamalungelo ahlukile.
Lo mgogodla wokulawula uqinisekisa izindawo eziqondile, ukushintshashintsha okufushane, kanye nekhwalithi ephindaphindwayo—kungakhathaliseki ukuthi kucubungula ukuhlolwa kwama-litre ayishumi noma amaqoqo okukhiqiza amathani amaningi.
Kusukela ekwakhiweni kuya ekuqalisweni, iShanghai EasyReal Machinery Co., Ltd. inikeza umsebenzi ogcwele wokuvula:
1. Incazelo Yobubanzi: thola izinto zokwakha, umthamo, kanye nemigomo yokupakisha.
2. Izilingo Zokuhlola: sebenzisa izinto zesampula e-EasyReal's Beverage R&D Center ukuze uqinisekise ukujiya kanye nokukhiqiza.
3. Ukwakheka kanye ne-P&ID: ukwakheka okwenziwe ngokwezifiso kwe-2D/3D okunokugeleza kwezinto okwenziwe ngcono.
4. Ukukhiqiza Nokuhlanganisa: Ukwenziwa okuqinisekiswe yi-ISO kusetshenziswa i-SUS304/ SUS316L kanye namapayipi ashiselwe nge-orbital.
5. Ukufakwa Nokugunyazwa: ukulinganisa endaweni kanye nokuqeqeshwa komqhubi.
6. Ukusekelwa Ngemva Kokuthengisa: ukuthunyelwa kwezingxenye ezisele zomhlaba wonke kanye nensizakalo yobuchwepheshe ekude.
Njengoba ineminyaka engu-25 yesipiliyoni kanye nokufakwa emazweni angaphezu kuka-30, i-EasyReal inikeza imigqa ye-puree elinganisela ukunemba, inhlanzeko, kanye nokusebenza kahle kwezindleko.
Iphrojekthi ngayinye ihlose ukusiza abaprosesa ukuthi bafinyelele umkhiqizo ozinzile, isikhathi eside sokugcinwa kweshalofu, kanye nokugcinwa kokunambitheka okuphezulu.
Qala iphrojekthi yakho namuhla.
Visit https://www.easireal.com or email [email protected] to request a quotation or schedule a pilot test.
Imikhiqizo Ehlobene
