Kuyeretsa Pamalo Zida
Dongosolo la CIP ili limayenda mozungulira mwamphamvu kuti muteteze chakudya chanu.
Zida za EasyReal Cleaning in Place zimatenthetsa madzi, zimawonjezera zotsukira, ndikukankhira madzi oyeretsera kudzera pakompyuta yanu motsekeka. Imakolopa mkati mwa mapaipi, akasinja, mavavu, ndi zosinthira kutentha popanda kusokoneza.
Magawo atatu oyeretsa. Zero product contact.
Kuzungulira kulikonse kumaphatikizapo kutsukiratu, kutsuka kwa mankhwala, ndi kutsuka komaliza. Izi zimateteza mabakiteriya kunja ndikuletsa chakudya chotsalira kuti chisawononge gulu lanu lotsatira. Njirayi imagwiritsa ntchito madzi otentha, asidi, alkali, kapena mankhwala ophera tizilombo toyambitsa matenda - kutengera mankhwala anu komanso ukhondo wanu.
Zadzidzidzi, zotetezeka, komanso zotsatiridwa.
Ndi makina owongolera a PLC + HMI, mutha kuyang'anira kuthamanga, kutentha, ndi nthawi yoyeretsa munthawi yeniyeni. Khazikitsani maphikidwe oyeretsera, sungani, ndikuwayendetsa pakadina batani. Zimachepetsa zolakwika za anthu, zimasunga zinthu moyenera, komanso zimakupatsirani umboni waukhondo pamayendedwe aliwonse.
EasyReal imapanga machitidwe a CIP ndi:
-
Tanki imodzi, tanki iwiri, kapena masinthidwe athanki atatu
-
Kutentha kwachangu ndi kuwongolera ndende
-
Zosankha kutentha kuchira machitidwe
-
Chitsulo chosapanga dzimbiri (SS304/SS316L) kapangidwe kaukhondo
-
Mayendedwe akuyenda kuchokera ku 1000L/h mpaka 20000L/h
Amagwiritsidwa ntchito mufakitale iliyonse yazakudya zoyera.
Dongosolo lathu la Cleaning in Place limagwira ntchito m'mafakitale onse omwe ukhondo umafunikira. Muziwona mu:
-
Kukonzekera kwa mkaka: mkaka, yoghurt, kirimu, tchizi
-
Madzi ndi chakumwa: madzi a mango, madzi a maapulo, zakumwa zochokera ku zomera
-
Kukonzekera kwa phwetekere: phala la phwetekere, ketchup, sauces
-
Makina odzaza Aseptic: thumba-bokosi, ng'oma, thumba
-
UHT / HTST sterilizers ndi tubular pasteurizers
-
Fermentation ndi kusakaniza matanki
CIP imateteza malonda anu.
Imachotsa zinthu zotsala, imapha majeremusi, ndi kusiya kuwonongeka. Kwa mafakitale omwe amapanga zakudya zamtengo wapatali, ngakhale chitoliro chimodzi chodetsedwa chingayambitse kutseka kwa tsiku lonse. Dongosolo lathu limakuthandizani kupewa ngoziyi, kukwaniritsa miyezo yaukhondo ya FDA/CE, ndikuchepetsa nthawi yopumira pakati pa magulu.
Ntchito zapadziko lonse lapansi zimadalira machitidwe athu a CIP.
Kuchokera ku Asia kupita ku Middle East, zida za EasyReal CIP ndi gawo la ma projekiti ambiri ochita bwino. Makasitomala amasankha ife kuti tigwirizane ndi mizere yonse komanso zowongolera zosavuta kuziphatikiza.
Mapaipi akuda samadziyeretsa okha.
Pokonza chakudya chamadzimadzi, zotsalira zamkati zimamanga mofulumira. Shuga, fiber, mapuloteni, mafuta, kapena asidi amatha kumamatira pamwamba. Pakapita nthawi, izi zimapanga biofilms, makulitsidwe, kapena mabakiteriya. Izi sizikuwoneka, koma ndizowopsa.
Kuyeretsa pamanja sikokwanira.
Kuchotsa mapaipi kapena kutsegula akasinja kumawononga nthawi ndikuwonjezera chiopsezo cha matenda. Pamakina ovuta ngati mizere ya UHT, ma evaporator a zipatso, kapena zodzaza aseptic, makina a CIP okha ndi omwe amatha kuyeretsa kwathunthu, mofanana, komanso popanda chiopsezo.
Chida chilichonse chimafunikira malingaliro osiyanasiyana oyeretsa.
-
Mkaka kapena mapuloteniamasiya mafuta omwe amafunikira zotsukira zamchere.
-
Madzi okhala ndi zamkatiamafunika kuthamanga kwambiri kuti achotse fiber.
-
Msuzi ndi shugamuyenera madzi ofunda choyamba kupewa caramelization.
-
Mizere ya Asepticmuyenera kutsuka mankhwala ophera tizilombo kumapeto.
Timapanga mapulogalamu a CIP omwe amagwirizana ndi zomwe tikufuna kuyeretsa - kuwonetsetsa kuti palibe kuipitsidwa kwamtundu uliwonse komanso nthawi yayitali kwambiri.
Yambani ndi kulingalira za kukula kwa fakitale yanu ndi masanjidwe ake.
Ngati chomera chanu chili ndi mizere yaying'ono 1-2, CIP yokhala ndi matanki awiri ikhoza kukhala yokwanira. Pamizere yonse ya phwetekere kapena mkaka, timalimbikitsa makina athanki atatu okha omwe ali ndi ndondomeko yanzeru.
Nayi momwe mungasankhire:
-
Kuchuluka kwa thanki:
- Tanki imodzi: yoyenera kutsuka pamanja kapena ma labu ang'onoang'ono a R&D
- Tanki iwiri: sinthani kuyeretsa ndi kutsuka madzimadzi
- Tanki itatu: patulani alkali, asidi, ndi madzi kwa CIP yopitilira -
Kuwongolera kuyeretsa:
- Kuwongolera ma valve pamanja (mulingo wolowera)
- Semi-auto (kuyeretsa nthawi ndi kuwongolera madzimadzi pamanja)
- Makina athunthu (PLC logic + pump + valve auto control) -
Mtundu wa mzere:
- UHT / pasteurizer: imafunikira kutentha koyenera komanso kukhazikika
- Aseptic filler: imafuna kutsuka komaliza komaliza komanso kopanda malekezero
- Kusakaniza / kusakaniza: kumafuna kuchapa kwa tanki yayikulu -
Mphamvu:
1000 L/h mpaka 20000 L/h
Timalimbikitsa 5000 L/h pamizere yapakatikati ya zipatso/madzi/mkaka -
Kuyeretsa pafupipafupi:
- Ngati mukusintha mafomu nthawi zambiri: sankhani dongosolo lokonzekera
- Ngati muthamanga ma batchi aatali: kuchira kutentha + thanki yosambitsa kwambiri
Timakuthandizani kusankha gawo labwino kwambiri potengera masanjidwe anu, bajeti, ndi zolinga zanu zoyeretsera.
Njira Yoyeretsera Malo (CIP) imaphatikizapo njira zisanu zofunika. Njira yonseyi imayenda mkati mwa mapaipi otsekedwa a fakitale yanu-palibe chifukwa chodula kapena kusuntha zida.
Mayendedwe Okhazikika a CIP:
-
Kutsuka Kwamadzi Koyamba
→ Imachotsa zomwe zatsala. Amagwiritsa ntchito madzi pa 45-60 ° C.
→ Nthawi: Mphindi 5–10 kutengera kutalika kwa mapaipi. -
Kusamba kwa Alkaline Detergent
→ Amachotsa mafuta, mapuloteni, ndi zotsalira za organic.
→ Kutentha: 70–85°C. Nthawi: 10-20 mphindi.
→ Imagwiritsa ntchito njira yochokera ku NaOH, yoyendetsedwa yokha. -
Kutsuka Kwapakatikati Kwamadzi
→ Amachotsa zotsukira. Kukonzekera asidi sitepe.
→ Amagwiritsa ntchito lupu lamadzi lomwelo kapena madzi abwino, kutengera kukhazikitsa. -
Kusamba kwa Acid (Ngati mukufuna)
→ Amachotsa mchere wambiri (m'madzi olimba, mkaka, etc.)
→ Kutentha: 60–70°C. Nthawi: Mphindi 5–15.
→ Amagwiritsa ntchito nitric kapena phosphoric acid. -
Final Muzimutsuka kapena Disinfection
→ Muzimutsuka komaliza ndi madzi aukhondo kapena mankhwala ophera tizilombo.
→ Pamizere ya aseptic: angagwiritse ntchito peracetic acid kapena madzi otentha>90°C. -
Kukhetsa ndi Cooldown
→ Dongosolo la kukhetsa, kuzirala kuti likhale lokonzeka, kutsekereza kuzungulira.
Gawo lirilonse limalowetsedwa ndikutsatiridwa. Mudzadziwa kuti ndi valve iti yomwe idatsegulidwa, kutentha komwe kunafikira, komanso nthawi yayitali bwanji kuzungulira kulikonse.
Matanki a CIP (Amodzi / Awiri / Atatu)
Matanki amakhala ndi zakumwa zoyeretsera: madzi, alkaline, asidi. Tanki iliyonse imakhala ndi ma jekete a nthunzi kapena mawotchi otenthetsera magetsi kuti afikire kutentha komwe mukufuna mwachangu. Sensor level imayang'anira kuchuluka kwamadzimadzi. Zida zamathanki zimagwiritsa ntchito SS304 kapena SS316L yokhala ndi kuwotcherera kwaukhondo. Poyerekeza ndi matanki apulasitiki kapena aluminiyamu, awa amapereka kutentha kwabwinoko komanso kuwononga ziro.
Mapampu a CIP
Mapampu othamanga kwambiri a ukhondo wa centrifugal amakankhira madzi oyeretsa kudzera mu dongosolo. Amagwira ntchito mpaka 5 bar pressure ndi 60 ° C + osataya kutuluka. Pampu iliyonse imakhala ndi chitsulo chosapanga dzimbiri komanso valavu yowongolera. Mapampu a EasyReal amakonzedwa kuti agwiritse ntchito mphamvu zochepa komanso nthawi yayitali.
Kutentha Kutentha / Kutentha kwamagetsi
Chigawochi chimatenthetsa madzi oyeretsera msanga chisanalowe mudera. Zitsanzo zamagetsi zimagwirizana ndi mizere yaying'ono; mbale kapena chubu kutentha exchanger amayendera mizere ikuluikulu. Ndi kutentha kwa PID, kutentha kumakhala mkati mwa ± 1 ° C wa malo okhazikika.
Control Valves & Flow Sensors
Mavavu amatseguka kapena kutseka okha kuti azitha kuyenda m'matanki, mapaipi, kapena kubwerera kumbuyo. Zophatikizika ndi masensa othamanga ndi ma conductivity metres, makinawa amasintha liwiro la mpope ndikusintha masitepe munthawi yeniyeni. Magawo onse ndi CIP ndipo amatsatira ukhondo.
PLC Control System + Touchscreen HMI
Othandizira amagwiritsa ntchito skrini kusankha mapulogalamu oyeretsa. Dongosolo limasunga kuzungulira kulikonse: nthawi, kutentha, kuyenda, mawonekedwe a valve. Ndi chitetezo cha mawu achinsinsi, zokonzeratu maphikidwe, komanso kuthekera kowongolera kutali, kumapereka kutsata kwathunthu ndi kudula mitengo.
Chitoliro & Zoyikira (Chakudya-Giredi)
Mapaipi onse ndi SS304 kapena SS316L ndi opukutidwa mkati (Ra ≤ 0.4μm). Malumikizidwe amagwiritsa ntchito ma tri-clamp kapena ma welded kuti akhale ndi ziro zakufa. Timapanga mapaipi kuti tipewe ngodya komanso kuchepetsa kusungidwa kwamadzimadzi.
Njira imodzi yoyeretsera imagwirizana ndi mizere yambiri yazinthu.
Dongosolo lathu la Cleaning in Place limathandizira zinthu zosiyanasiyana—kuyambira pazipatso zochindikala mpaka zamadzimadzi zosalala zamkaka. Chilichonse chimasiya zotsalira zosiyanasiyana. Pulp imapanga kuchuluka kwa fiber. Mkaka masamba mafuta. Madzi amatha kukhala ndi shuga kapena asidi omwe amawala. Timamanga gawo lanu la CIP kuti muyeretse zonse bwino komanso osawononga mapaipi kapena akasinja.
Sinthani pakati pa zinthu popanda kuipitsidwa.
Makasitomala ambiri amayendetsa mizere yazinthu zambiri. Mwachitsanzo, fakitale ya msuzi wa phwetekere imatha kusintha kukhala mango puree. Zida zathu zoyeretsera Malo zimatha kusunga mpaka mapulogalamu 10 oyeretsera omwe adakhazikitsidwa kale, iliyonse yogwirizana ndi zosakaniza zosiyanasiyana komanso mapangidwe a mapaipi. Izi zimapangitsa kusintha kukhala kosavuta komanso kotetezeka, ngakhale pazosakaniza zovuta zazinthu.
Gwirani zinthu zokhala ndi acidic, protein, kapena shuga.
Timasankha zoyeretsera ndi kutentha kutengera zida zanu.
-
Mizere ya phwetekere imafunikira kutsuka kwa asidi kuti ichotse madontho a mbewu ndi ulusi.
-
Mizere ya mkaka imafuna alkali yotentha kuchotsa mapuloteni ndikupha mabakiteriya.
-
Mapaipi a madzi a zipatso angafunikire kutuluka kwambiri kuti achotse filimu ya shuga.
Kaya ndondomeko yanu ikuphatikiza phala kapena madzi owoneka bwino kwambiri, makina athu a CIP amasunga zotuluka zanu kukhala zaukhondo komanso mosasinthasintha.
Kuwongolera kwathunthu ndi chophimba chimodzi chokha.
Dongosolo lathu la Cleaning in Place limabwera ndi gulu lowongolera lanzeru loyendetsedwa ndi PLC ndi HMI touchscreen. Simufunikanso kulingalira. Mumawona chilichonse - kutentha, kuyenda, kuchuluka kwa mankhwala, ndi nthawi yozungulira - zonse padashboard imodzi.
Pangani njira yanu yoyeretsera mwanzeru.
Konzani mapulogalamu oyeretsa okhala ndi kutentha kwapadera, nthawi, ndi njira zamadzimadzi. Sungani ndikugwiritsanso ntchito mapulogalamu amizere yosiyanasiyana yazogulitsa. Sitepe iliyonse imayenda yokha: mavavu amatseguka, mapampu amayamba, akasinja kutentha - zonse ndi ndandanda.
Tsatani ndikusunga nthawi iliyonse yoyeretsa.
Dongosolo limalemba mayendedwe aliwonse:
-
Nthawi ndi tsiku
-
Kuyeretsa madzimadzi ntchito
-
Kutentha kosiyanasiyana
-
Ndi payipi iti yomwe idayeretsedwa
-
Kuthamanga ndi nthawi yake
Zolemba izi zimakuthandizani kuti muzitha kuchita kafukufuku, kuwonetsetsa chitetezo, ndikuwongolera magwiridwe antchito. Palibenso ma logbook amanja kapena masitepe oiwalika.
Thandizani kuyang'anira kutali ndi ma alarm.
Ngati kuyeretsa kuli kochepa kwambiri, dongosolo limakuchenjezani. Ngati valve ikulephera kutseguka, mumayiwona nthawi yomweyo. Pazomera zazikulu, makina athu a CIP amatha kulumikizana ndi dongosolo lanu la SCADA kapena MES.
EasyReal imapangitsa kuyeretsa kukhala kosavuta, kotetezeka, komanso kowoneka.
Palibe mapaipi obisika. Palibe zongoyerekeza. Zotsatira zomwe mungathe kuziwona ndikudalira.
Tiyeni tipange dongosolo la CIP lomwe likugwirizana ndi fakitale yanu.
Chomera chilichonse cha chakudya chimakhala chosiyana. Ndicho chifukwa chake sitimapereka makina amtundu umodzi. Timamanga makina oyeretsera mu Malo omwe amagwirizana ndi malonda anu, malo, ndi zolinga zachitetezo. Kaya mukumanga fakitale yatsopano kapena kukweza mizere yakale, EasyReal imakuthandizani kuti muchite bwino.
Umu ndi momwe timathandizira polojekiti yanu:
-
Mapangidwe athunthu a fakitale yokhala ndi kukonza koyenda koyeretsa
-
CIP yofananira ndi UHT, filler, tank, kapena evaporator mizere
-
Thandizo pa kukhazikitsa ndi kutumiza ntchito
-
Maphunziro a ogwiritsa ntchito + SOP kupereka + kukonza kwanthawi yayitali
-
Thandizo laukadaulo lakutali komanso zida zosinthira
Lowani nawo makasitomala 100+ padziko lonse lapansi omwe amakhulupirira EasyReal.
Tapereka zida za CIP kwa opanga juisi ku Egypt, mafakitale a mkaka ku Vietnam, ndi mafakitale a phwetekere ku Middle East. Adatisankha kuti tipereke mwachangu, ntchito zodalirika, ndi machitidwe osinthika omwe amangogwira ntchito.
Tipange mbewu yanu kukhala yoyera, yachangu, komanso yotetezeka.
Lumikizanani ndi gulu lathu tsopanokuti muyambe pulojekiti yanu ya Cleaning in Place. Tiyankha mkati mwa maola 24 ndi lingaliro lomwe likugwirizana ndi bajeti yanu.
Magulu azinthu
