Industrial Fruit Pulper Machine
EasyReal'sChibereko Pulper Machineinoshandisa yakachinjika dhizaini yedhizaini ine mbiri-nhanho rotor sarudzo dzekuparadzanisa kwakanaka uye kwakakasharara. Iyo rotor yakarongedzerwa ma scraper blades ayo anodzvanya muchero zvinyoro nyoro achitarisana nesefa ine perforated, achiburitsa pulp yakachena achiramba matehwe nembeu kuburikidza neakazvitsaurira.
Gungano rese rakavakwa kubva pachikafu-giredhi SS 304 kana SS 316L, ine kukurumidza-kuburitsa zvibhakera kuitira nyore kutsiva skrini. Vibration-isina mashandiro anovimbisa kuenderana kwechigadzirwa mhando, nepo akavharwa mabhengi uye hutsanana pombi inodzivirira hutsanana zviyero.
Iyo EasyReal Fruit Pulper Machine inoshandiswa zvakanyanya mumaindasitiri zvidyarwa kugadzira muto wemichero, purees, nekita, concentrate, uye sosi. Zvishandiso zvakajairika zvinosanganisira apple pulper muchina wechikafu chevana, tomato pulper muchina we ketchup uye pasta sosi, uye mango pulper masisitimu ezvidyarwa zvetropical puree kunze. Yakakodzerawo kugadzira guava, sitirobheni, karoti, manhanga, uye mamwe mafibha.
Chikafu processors, co-packers, uye vagadziri vezvinwiwa vanobatsirwa kubva nekukurumidza shanduko pakati pemwaka uye zvigadzirwa. Nekuchengetedza yakagadzikana pulp mameseji uye viscosity, EasyReal's muchina unoderedza zvichemo zvevatengi uye inovandudza kuenderana kwekutumira kune ese ari maviri ezvitoro uye maindasitiri ekupa cheni.
A yepamusoro-soromuchero pulperinongonaka semutsara unoidyisa. Michero ine faibha yakasiyana-siyana kana mazinga easidhi inoda pre-kudziyisa, kubvisa-matombo, kana kupwanya kusati kwabviswa pulp. EasyReal inogadzira mitsara yakazara inosanganisira crushers, pre-heaters, pulpers, uye finishers kubata akasiyana chigadzirwa maumbirwo uye °Brix zvinangwa.
Kuchengeteka uye hutsanana hunochengetedzwa kuburikidza neakavharirwa madhizaini uye akavharirwa magadhi. Nzvimbo dzese dzechigadzirwa-yekuonana dzinoratidza akatsetseka welds uye radius makona kudzivirira zvisaririra.
Kusarudza kodzeropulper muchinazvinoenderana nerudzi rwemichero, goho raunoda, uye pulp fineness. EasyReal inopa imwe-nhanho zvikamu zvemichero yakapfava sebhanana kana papaya, uye mbiri-nhanho modhi yezvinhu zvakaomarara seapuro nematomatisi. Kuburikidza kunotangira pa1 kusvika ku30 toni paawa, ine screen hole saizi kubva pa0.4 kusvika 2.0 mm.
Paunenge uchiongorora mutengo wemuchero pulper muchina, funga kushanda nesimba kwemotokari, kuwana kwekugadzirisa, uye kuwanikwa kwechikamu. EasyReal's michina inodzikamisa yekutanga mari nekuchengetedza simba kwenguva refu uye mutengo wakaderera wekushandisa. Imwe neimwe yuniti inoedzwa pasi pemamiriro chaiwo ekugadzira kuti ive nechokwadi chekuita kunoenderana uye kushomeka nguva.
1. Kugamuchira Michero uye Kuongorora - Michero yakasvibirira inoshambidzwa uye inorongwa kuti ibvise kunze kwenyika.
2. Kupwanya / Pre-heating - Inonyanya kukodzera kupwanya michero yakasiyana-siyana nemiriwo, kusanganisira matomatisi, maapuro, mapeari, sitirobheri, celery, ferns, etc. Inoshandiswa kupwanya michero nemiriwo nezvimwe zvinhu zvakasvibirira muzvikamu zvine madhayamita maduku, izvo zviri nyore kushanda uye kushandiswa mune imwe nzira.
3. Pre-heating: Kupisa kusvika kumativi 65-75 °C kunopfavisa pulp uye kunatsiridza kushanda zvakanaka.
4. Primary Pulping - Iyo michero pulp inogadzira muchina inobvisa muto uye pulp kuburikidza neine perforated sikirini pasi pekudzora kumhanya uye kumanikidzwa.
5. Kunatsa / Kupedzisa - Chikamu chechipiri chinobvisa fiber uye mhodzi kuti zvive nyore.
6. De-aeration & Homogenization - Mhepo inobviswa uye particle size inogadziriswa isati yasvika pasteurization.
7. Sterilization & Aseptic Kuzadza - Iyo pulp inogadziriswa muUHT system uye inozadzwa mumabhegi easeptic kana retort packs.
Imwe neimwe nhanho ndeyePLC-inodzorwa kuti ive nechokwadi chaicho seti uye inodzokororwa mhando pamabhechi. Iyo yekuyerera dhizaini inogoneka kune akasiyana viscosities uye mashandisirwo-kubva muto wakatsetseka kusvika chunky sosi.
1. Industrial Fruit Pulper
Theindustrial fruit pulperndiwo mwoyo wemutsara. Inoshandisa high-speed rotor-stator system inoparadzanisa pulp kubva paganda nembeu kuburikidza ne perforated stainless-steel screen. Kumhanya kwerotor, kudzvanywa, uye gap zvinogona kugadziridzwa kuburikidza nePLC mabikirwo kuti uwedzere kutorwa kwemichero yakasiyana. Kuenzaniswa neyakajairwa pulpers, dhizaini yeEasyReal inowana goho repamusoro nekushomeka kwemagetsi, kuchengetedza ruvara rwechisikigo uye kunhuhwirira. Iyo unit's sanitary furemu uye nekukasira-kuburitsa zvibatiso zvinogonesa kuchenesa kuzere mukati memaminitsi, kuderedza nguva yekudzikira.
2. Muchero Crusher
Kumusoro kubva kupulper, iyofruit crusherinogadzira zvinhu zvakakanyiwa nekuityora kuita zvidimbu zvakafanana kuti zvinyatso kupuruzira. Iyo inoratidzira serrated blades uye inochinja-yekumhanyisa madhiraivha kuti ienderane nemichero yakasiyana-siyana-angave maapuro akaoma kana madomasi. Kupwanya kunodzorwa kunodzivirira kuwandisa oxidation uye inovandudza kuenderana kwekuburikidza mumatanho ekudzika.
3. Pre-heater / Enzyme Inactivation System
Zvezvigadzirwa zvakaita semaapuro, matomatisi, uye michero, kudziyisa pa85–95 °C inodzima maenzayimu isati yapwanya. EasyReal's jacketed pre-heating tank inova nechokwadi chekugovera tembiricha yakafanana, kuderedza kusviba uye kugadzirisa kuchengetedza kwemavara.
4. Munatsi
Mushure mekutanga kupuruzira, amunatsiinobvisa mafiibhi akanaka uye mhodzi dzakasara kuti uwane pulp yakatsetseka. Iyo mesh saizi (0.4-2.0 mm) inogona kusarudzwa zvinoenderana nechigadzirwa viscosity uye yekupedzisira application - muto, puree, kana paste. Kaviri-nhanho pulpers inosanganisa ese ekutanga uye ekunatsa mabasa, kurerutsa kuisirwa nekuvandudza kugona kwesimba.
5. Vacuum Deaerator
Mhepo inobatwa panguva yekuputika inogona kukanganisa ruvara uye hupenyu hwesherufu. Thevacuum deaeratorinobvisa okisijeni yakanyungudika, inodzikamisa pH uye viscosity. Iyi nhanho inonyanya kukosha kumadomasi pulp muchina uye apuro puree mitsetse inoitwa UHT sterilization.
6. Aseptic Kuzadza System
Kana yangogadziriswa, iyo pulp inogadziriswa uye inozadzwa septically mumabhegi e220 L kana mamwe midziyo isina hutachiona. EasyReal's yakasanganiswa aseptic filler inovimbisa kusvibiswa-isina kurongedza, kuwedzera hupenyu hwesherufu pasina zvinodzivirira. Iyo filler's otomatiki bhegi clamp uye tembiricha yekudzora inovimbisa yakavimbika chisimbiso uye kushoma chigadzirwa kurasikirwa.
Muchina wega wega uri mumutsara unotevera hutsanana hwemaindasitiri uye unogona kugadzirwa kuyerera, viscosity, uye rudzi rwechigadzirwa. Pamwe chete, ivo vanogadzira yakabatana yekugadzira sisitimu iyo inowedzera kushanda zvakanaka uye kutendeseka kwechigadzirwa.
EasyReal's fruit pulper machine inobata zvakasiyana siyana zvekushandisa-zvinyoro, zvakaomeswa, zvemumagaba, kana aseptic fruit pulpapple, tomaot, mango, pear uye guava. Seasonal processors inogona kuchinja kubva kuapuro kuenda kumadomasi kana kubva kumango kuenda kumaguava mukati mekuchinja kumwe chete. Iyo modular dhizaini inobvumira kukurumidza kutsiva skrini uye rotor kuti ikwane pulp ukobvu kana saizi yembeu.
Sarudzo dzekubuda dzinosanganisira:
• Puree kana pulp concentrate yekunze uye kugadziridzwa kwemaindasitiri.
• Muto wechisikigo kana nekita yezvinwiwa zvinosanganisa mitsetse.
• Tomato paste kana soso base yevagadziri vezvekudya.
• Chikafu chevana kana jam base ine controlled fiber content.
Uku kuchinjika kunobatsira mafekitori kuderedza nguva isina basa uye kugadzirisa zvirongwa zvekugadzira zvichienderana nekuwanikwa kwezvinhu uye kudiwa kwemusika. Inotsigirawo kukurumidza kuchinja pakati pezvinotapira uye zvinonaka zvekushandisa-pasina kukanganisa hutsanana kana kugadzikana kwekunaka.
Iyo yekudzora dhizaini yeEasyReal pulping line yakavakirwa kutenderedza aSiemens PLCchikuva chine touchscreen HMI. Vashandisi vanogona kutarisa maitiro akasiyana senge chiyero chekudya, kumhanya kwerotor, tembiricha yechigadzirwa, uye vacuum level munguva chaiyo. Chikamu chemuchina wega wega-crusher, pulper, finisher, deaerator, uye filler - chakavharirwa kuchengetedza uye kurongeka kuburikidza neresipi pfungwa.
Dhata matanda anochengeta mabheti ekugadzira, maalarm, uye kutenderera kutenderera, kurerutsa traceability panguva yekuongorora. Kusvika kure kunobvumira EasyReal mainjiniya kubatsira nekuongorora, calibration, uye software inogadziridza. Iyo sisitimu inotsigira otomatiki kucheneswa (CIP) uye sterilization (SIP), kuve nechokwadi chekuti ese-stainless-simbi yekubata kumeso inochengetedza hutsanana miyero kunyangwe panguva yekushanda-chigadzirwa chakawanda.
Kudzora kwakangwara hakungogadzirise kunaka kwekubuda chete asiwo kunoderedza simba uye kushandiswa kwemvura-ichiita EasyReal's solution zvese zvinogoneka uye zvinodhura.
Shanghai EasyReal Machinery Co., Ltd. inopa yakakwana turnkey mhinduro dzeindasitirimuchero pulperuye michero pulp extraction systems. Chikwata chedu cheinjiniya chinogadzira magadzirirwo akazara anosanganisira macrusher, pre-heaters, pulpers, deaerators, uye aseptic mafirita, akagadzirirwa kune yako kugona uye zvekushandisa mamiriro. Kubva pakuyedzwa kwevatyairi kuenda kumaindasitiri, tinotungamira vatengi kuburikidza nenhanho yega yega-dhizaini yekumisikidza, kuisirwa, kudzidziswa kwevashandisi, uye kusimbiswa kwekuita.
Neanopfuura makore makumi maviri nemashanu eruzivo rweindasitiri uye kuisirwa munyika makumi matatu+, EasyReal inova nechokwadi chekuti mutsara wega wega wekugadzira unoburitsa kuita kwakagadzikana, hupenyu hurefu hwebasa, uye mutengo wakaderera wekushandisa.
Bata nesu nhasikukumbira kotesheni yakasarudzika kana kukurukura zvaunoda kugadzira:
www.easireal.com
sales@easyreal.cn
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