IPlum Processing Line
I-EasyReal plum processing line ihambisaukusebenza okuzinzileyokuzo zombini i-high-pulp kunye neemveliso ezisezantsi. Sisebenzisa ukutya-insimbi engenasici kuzo zonke iindawo zoqhagamshelwano kwaye silandeleuyilo lwemodyulingoko unokulungelelanisa umgca ngokusekelwe kuhlobo lwemveliso.
Umgca ngamnye uqala ngo aiplamu yokuhlamba kunye neyunithi yokuhlela, ilandelwa ngu aukutshabalalisa i-pulpereyahlula imingxuma kunye namaxolo kwipulp. Ke, ngokusekwe kwimveliso ekujoliswe kuyo, ukuhamba kuyahlukana:
● Kubaijusi, sibandakanya ukutsalwa, unyango lwe-enzymatic, ukucaciswa, kunye nokunyuka kwamanzi.
● Kubapuree, sigcina i-pulp nge-filtration encinci kwaye sisebenzise ukufudumeza okuthambileyo.
● Kubajam okanye uncamathisele, sibandakanya iitanki zokuxuba, izinyibilikisi zeswekile, kunye nezipheki zokufunxa.
Zonke iinkqubo ze-thermal zisebenzisa ngokuchanekileyoUlawulo lobushushu bePID. Yethui-tube-in-tube sterilizersphatha i-high-viscosity plum paste ngaphandle kokufudumeza okanye ukungcolisa. Ekugqibeleni, iimveliso zingena kwi-aseptic okanye imigca yokuzalisa eshushu.
I-EasyReal iyila umgca ngamnyeukucoca lula, ukonga amandla, kwayeixesha eliphezulu. Nokuba ufuna i-500 kg/h okanye i-20,000 kg/h imveliso, iinjineli zethu zinokulungisa isisombululo ukuze silingane nobungakanani besityalo sakho, ukufumaneka kwamandla, kunye nefomathi yokupakisha.
Abaqhubekisi beziqhamo basebenzisa imigca yeplum ye-EasyReal ngeendlela ezininzi:
● Iifektri zejusivelisa i-NFC kwaye ugxininise.
● Iimpawu zeJamyenza iimveliso ezisasazekileyo ezisuka kwi-clingstone okanye kwiintlobo ze-damson.
● Ababoneleli bePureethumela ngaphandle i-pulp egqityiweyo ngokutya komntwana kunye nemixube yobisi.
● Amatyathanga okubhakasebenzisa i-plum paste kwii-mooncakes, ii-tarts, kunye ne-cookies ezaliswe.
Sikwaxhasa:
● Ookopolotyeni bolimoukulungisa intshiyekela yeeplum ezintsha ngexesha lokuvuna.
● OEM ngaphandleukwenza i-bulk-packed 220L ibhegi-in-i-drum iimveliso.
● Abaqhubekisi bekhontrakthiabasebenzela abathengi abaninzi beziqhamo kumgca omnye obhetyebhetye.
Imigca yethu yeplum ihambelana nayoiicultivars ezininzinjengeplam ebomvu, iplam emthubi, igreengage, okanye idamson. Nokuba ujolise kwiingqayi zentengiso zalapha ekhaya okanye ukuzaliswa komthamo omkhulu, i-EasyReal inoyilo olungqiniweyo.
Ukukhetha umgca wokusetyenzwa kweplamu ochanekileyo, qwalasela le miba iphambili:
1. Umthamo wemveliso:
● Isikali esincinci: 500-1000 kg / h
● Isikali esiphakathi: iitoni ezi-2–5/h
● Isikali soShishino: iitoni ezili-10 / h nangaphezulu
2. Uhlobo lwemveliso:
● Kubaijusi kwaye ugxininise: khetha iimodeli ezinonyango lwe-enzymatic, ukucaciswa kwe-centrifugal, kunye ne-evaporator yefilimu ewayo.
● Kubai-puree kunye nokutya komntwana: sebenzisa i-pulping ethambileyo kunye nokuhluzwa okuncinci kunye nezibulali-ntsholongwane ezisezantsi.
● Kubajam okanye uncamathisele: khetha ii-vacuum cookers, izixube zeswekile, kunye nezihluzi eziphezulu ze-viscosity.
3. Ifomu yokupakisha:
● Iibhotile zeglasi okanye iingqayi ezithengisayo (200–1000 ml)
● Iibhotile zeplastiki ezishushu
● 200L / 220L iingxowa aseptic kwi imigqomo
● 1–5L iingxowa zokutya
4. Imeko yezinto ezikrwada:
● Iiplum ezintsha
● IQF okanye umkhenkce
● I-pulp efakwe ngaphambili
Iinjineli zethu zokuthengisa zinokulinganisa iindlela zokuhamba ezahlukeneyo kwiinjongo zakho zemveliso. Sikunceda uthelekiseutyalomali vs. isivuno, ixesha lokucubungula vs. ubomi beshelufu, kwayemanual vs. ukuseta oluzenzekelayo.
Nantsi indlela umgca opheleleyo oqhuba ngayo iiplums ekrwada kwiimveliso zokugqibela:
IiPlum ezitsha
→Ukunyusa umhambisi
→Iwasha yebhabhula + Iwasha yebrashi
→Ukuhlela iConveyor
→Ukudiliza iPulper
→Preheater
→(ukhetho) ITanki yoNyango lwe-Enzyme
→(ukhetho) Centrifugal Clarifier
→(ukhetho) Umphunga wokuZikisa
→Sterilizer (i-tube-in-tube okanyeuhlobo lwe-tubular)
→Ukuzaliswa kweAseptic okanye Ukuzaliswa okushushu
→Imveliso egqityiweyo: Ijusi / iPuree / Jam / Cola
Senza ngokwezifiso itshathi ngokuxhomekeke kwimveliso yakho. Ngokomzekelo, i-puree yeqa i-enzyme kunye namanyathelo okucacisa. Imigca yeJam ibandakanya aukudibanisa & iyunithi yokunyibilikisa iswekilengaphambi kokupheka nge-vacuum.
Makhe sijonge izixhobo ezingundoqo ezenza umgca wakho weplum usebenze:
Iwasha yamaqambhu ePlum + Iwasha yebrashi
Le yunithi iphakamisa kwaye ifunxe iiplums kwitanki yentsimbi engatyiwa ngamanzi ajikelezayo. Ainkqubo yeqamzaidlakaza ngobunono isiqhamo ukususa uthuli kunye nobumdaka. Emva koko,iibrashi ezijikelezayokhuhla umphezulu kwaye uhlambulule ngamanzi amatsha.
→ Inceda ukususa izibulali-zinambuzane kunye nolusu oluthambileyo ngaphandle komonakalo.
→ Ukunciphisa umsebenzi kunye nokuphucula ucoceko kwinqanaba lokuqala.
I-Plum yokuhlela iConveyor
Ibhanti yensimbi engenasici ihambisa iiplums ezihlanjiweyo phantsi kokukhanya okanye uhlolo olubonakalayo. Abaqhubi basusa iziqhamo ezonakeleyo okanye ezingavuthwanga.
→ Iqinisekisa kuphela iziqhamo ezikumgangatho ophezulu ezingena kwinqanaba lokucofa.
→ Ukhetho lwekhamera yokuhlela iyafumaneka ukuze izenzekele ngokupheleleyo.
Iplamu yokudiliza iPulper
Lo matshini usebenzisa isisefu esijikelezayo esinesantya esiphezulu ukwahlula imingxuma enyameni. Iblade yangaphakathi ijikeleza ngokuchasene nescreen semesh ngelixa ipulp idlula.
→ Ususa amatye eplam ngokufanelekileyo ngaphandle kokutyumza ukhozo.
→ Ivelisa ipuree egudileyo okanye isiseko sejusi enenkunkuma encinci.
ITanki yoNyango lwe-Enzyme
Ijusi kunye nokugxila, le tank yongeza i-enzymes yokutya ukuze iphule i-pectin kunye nokunciphisa i-viscosity.
→ Ukuphucula isivuno sejusi kunye nokunciphisa umthwalo wokuhluza.
→ Itanki egcwele ibhatyi enomxubi wokubheqa kunye nolawulo lobushushu.
Centrifugal Clarifier
Le centrifuge yohlula izinto eziqinileyo kwijusi emva kokuqhekeka kwe-enzymatic.
→ Izisa ijusi yeplam ecocekileyo.
→ Iluncedo ngakumbi kwi-NFC kunye nemigca yengqwalasela ecacileyo.
I-Falling-Film Evaporatorokanye ForcedEumphunga
I-evaporator igxininisa ijusi ibe isiraphu okanye ifom yokunamathisela. Ijusi ingena kwifilimu ebhityileyo phezu kweetyhubhu ezifudumalayo kwaye amanzi abe ngumphunga.
→ Sebenzisa ivacuum yobushushu obuphantsi kobushushu bokugcina incasa.
→ Ukonga amandla ngokuphinda kusetyenziswe ubushushu kwiziphumo zangaphambili.
I-Tube-in-Tube okanyeI-TubularIsterilizer
Sisebenzisa uhlobo lwe-tubular sterilizers kwijusi kunyeityhubhu-kwi-tubechwetheza iisterilizersukwenzela i-viscous jam/paste/puree.
→ Gcina umgangatho wemveliso ephezulu kuma-95–121°C.
→ Ibandakanya isishicileli sexesha, iityhubhu zokubamba, kunye nevalve yoxinzelelo lwangasemva.
→ Kunqanda ukungcolisa iplam eshinyeneyo.
Umatshini wokuzalisa i-Aseptic
Lo matshini uzalisa imveliso yeplam enesintsholongwane kwiingxowa ezinyumba ngaphakathi kwimigqomo okanye imigqomo.
→ Isebenza phantsi kwegumbi elicocekileyo okanye iimeko zokuhamba komoya ezingcolileyo.
→ Ifumaneka ngentloko enye okanye iinguqulelo ezinentloko-mbini.
→ Ilungele ukuthumela ngaphandle kunye nokugcinwa kweshelufu ixesha elide.
I-EasyReal iplamu processing line iphatha iintlobo ngeentloboiicultivars zeplumkwayeiimeko zokufaka. Nokuba ufumanaiiplamu ezibomvu, iiplamu eziphuzi, i-greengages, okanyeiidamsons, inkqubo yethu ilungisa ukuhamba kunye namanyathelo okucoca ukufanisa ukuthungwa kunye ne-sugar-acid balance.
Ungatyisa:
● Iiplum ezipheleleyo(nemingxuma)
● Iiplum ezikhenkcezisiweyo okanye ezinyibilikisiweyo
● I-pulp efakwe ngaphambilikwindawo yokugcina ebandayo
● Isitokhwe esivuthiweyo okanye esigruzukileyoyokuncamathelisa
Imveliso nganye ekujoliswe kuyo inendlela eyodwa yenkqubo. Umzekelo:
● Imigca yejusigxininisa ukucaciswa kunye nokuqhekeka kwe-enzyme ukwenzela isivuno esingcono.
● Imigca ecocekileyotsiba ukucaciswa kwaye ugcine i-pulp fiber ukwenzela ukuthungwa kwecephe.
● Jam okanye uncamathisele imigcasebenzisa ukupheka kwe-vacuum kunye nokongeza iswekile ukufezekisa i-Brix efanelekileyo kunye ne-viscosity.
Ukuguquguquka kwakhona kuvela kwiinketho zokupakisha. Umgca ongundoqo ofanayo unokutshintsha phakathi:
● 200 ml iibhotile ezithengiswayo
● Iibhegi zeBIB ezi-3 ukuya kwezi-5
● 220L amagubu aseptic
Siyila inkqubo ukuvumelaukucoca ngokukhawuleza CIP, ukutshintsha iresiphi, kwayeukulungiswa kwemveliso. Oko kuthetha ukuba ungaqhuba ijusi kusasa kwaye uncamathisele emva kwemini.
Ukuba unikezelo lwakho lutshintsha ngexesha lonyaka okanye imfuno yemarike, uyilo lwemodyuli ye-EasyReal igcina umgca wakho usebenza ngempumelelo ephezulu kunye nenkunkuma ephantsi.
Umgca wokusetyenzwa kweplam uqhuba kwi-aPLC + HMI inkqubo yokulawula smart, ikunika ulawulo olupheleleyo kunye nokubonakala kwedatha kwinqanaba ngalinye.
Isikrini esichukumisayo esisembindini sikuvumela ukuba:
● Seta amaqondo obushushu, isantya, kunye noxinzelelo lweyunithi nganye
● Ukubeka iliso kumazinga okuhamba kunye namaxesha okubamba imveliso
● Umkhondo ibhetshi imbali kunye nemijikelo CIP
● Qalisa ii-alam zeeparamitha ezingaqhelekanga
Sisebenzisaabalawuli be-PLC enegamanjenge-Siemens kunye neepaneli ze-HMI ezidibeneyo. Ngamanyathelo abalulekileyo afana nokuzalisa inzala kunye nokuzaliswa kwe-aseptic, songezaUlawulo lobushushu bePIDkwayeummiselo woxinzelelo lwangasemvaukuqinisekisa ukhuseleko kunye nokungaguquguquki kwemveliso.
Kwiinkqubo ezinkulu, unokukhetha kwakhona:
● Uxilongo olukudekunye nenkxaso yokusombulula ingxaki
● Ukuloga kwedatha kunye nokuthumela ngaphandleukunika ingxelo yokuthotyelwa
● Iimodyuli zolawulo lweresiphiukutshintsha iimveliso ngokulula
Zonke iinkqubo zicwangciswe ziinjineli zethu zombane zangaphakathi kwaye zavavanywa ngexesha le-FAT ngaphambi kokuhanjiswa (Uvavanyo loKwamkeleka kwiFactory). Ufumana iqonga elizinzileyo nelilula ukulisebenzisa elifuna uqeqesho oluncinci.
Ngolawulo oluhlakaniphile lwe-EasyReal, awudingi ukuqikelela ukuba kwenzekani ngaphakathi kwimibhobho. Uyayibona iphila, uhlengahlengise ngoko nangoko, kwaye uhlale ulawula yonke ibhetshi.
I-Shanghai EasyReal Machinery Co., Ltd. iphelileIminyaka engama-25 yamava oshishinoekulungisweni kweziqhamo. Sincede abathengi ngapha30+ amazweukwakha imigca yemveliso ethembekileyo, eguquguqukayo, kunye neyonga iindleko.
Ukusuka kuphuculo lwesixhobo esinye ukuya kwizityalo ezipheleleyo zokujika, sixhasa:
● Uyilo lwenkqubo kunye noyilo
● Ubonelelo lwezixhobo kunye nokufakwa
● Ugunyaziso kunye noqeqesho lwabaqhubi
● Inkxaso emva kokuthengisa kunye neendawo ezisecaleni
Wonke umgca wokucwangcisa iplum esiwakhayoilungiselelwe imveliso yakho, ukupakishwa kwakho, kwayeiziseko ezingundoqo zengingqi yakho. Izisombululo zethu zixhaswa ziimeko zehlabathi lokwenyani kwijusi, ijem, kunye namashishini epulp.
Vumela iqela lethu lobunjineli lihlalutye iimfuno zakho. Siza kuyila isisombululo esiphucula isivuno, sicuthe ixesha lokuphumla, kwaye silingane isicwangciso sakho sotyalo-mali.
Qhagamshelana nathi ngokuukucela ikhowuti okanye uthethwano lobugcisa:
www.easireal.com/contact-us
I-imeyile:sales@easyreal.cn
