I-Fruit Pulp Paddle Finisher
II-Fruit Pulp Paddle Finisherevela e-Shanghai EasyReal Machinery Co., Ltd. yakhiwe ngokuzungeza isimiso sokuhluzwa kwe-pulp ye-centrifugal. I-shaft evundlile ishayela ama-helical paddles ngaphakathi kwesilinda yensimbi engagqwali efakwe isikrini esifakwe kahle. Njengoba i-pulp yesithelo igeleza, ama-paddles ayicindezela futhi ayikrwece esikrinini, evumela ijusi ne-pulp ecolekile ukuthi idlule kuyilapho inqaba imicu emikhulu nembewu ngasekugcineni kokukhipha.
Iyunithi ngayinye kulula ukuyihlanza, ngamabhola okufuthwa kanye nama-assemblies akhishwa ngokushesha okuhlanza ngokushesha. I-shaft isebenza kuma-seal mechanical grade-grade ukuvimbela ukuvuza komkhiqizo. Ama-opharetha alawula wonke amapharamitha ngephaneli ye-HMI exhunywe ku-Siemens PLC.
Izinyathelo eziqinile zomshini kanye nesakhiwo samapayipi esihlanzekile siwenza ulungele kokubili ukusebenza okuzimele kanye nokuhlanganiswa ngaphakathi kwemigqa yokucubungula izithelo ephelele njengemango puree, utamatisi unama, nezitshalo zesoso yama-apula. Ukushayela kwayo okonga amandla kanye nomklamo wesikrini ongagugi usiza ukunweba impilo yesevisi kanye nezindleko eziphansi zokusebenza ngokunciphisa isikhathi sokuphumula kanye nokusetshenziswa kwezingxenye ezisele.
IIsithelo Pulper kanye Refiner Machineisetshenziswa kabanzi kuyo yonke ijusi yezithelo, i-puree, ujamu, nemigqa yokukhiqiza ukudla kwezingane. Isenzo sawo sokucwengisisa esimnene sivikela ukwakheka kwamangqamuzana omkhiqizo nombala, okuwenza ulungele izithelo ezizwelayo njengesitrobheli, i-kiwifruit, nogwava.
Izinhlelo zokusebenza ezijwayelekile zifaka:
• Imigqa yokucubungula utamatisi yokukhipha izikhumba nembewu ngemva kokugaywa.
• Ukucwengwa kwemango, i-papaya, kanye ne-banana puree ukuze uthole izisekelo ezibushelelezi ze-dessert.
• Ukucutshungulwa kwama-apula kanye nepheya ukuze kutholwe ijusi ecacile noma i-pulp yesoso.
• Ukucubungula ama-citrus namajikijolo ukuze kukhiqizwe i-pulp yekhwalithi ephezulu yezingxube zeyogathi nezingxube zesiphuzo.
Amaphrosesa ayawazisa amandla awo okugcina i-viscosity ephumayo engaguquki futhi anciphise i-oxidation. Umshini usekela izinguquko zesikrini ezisheshayo ukuze uvumelane nosayizi wemeshi wezinhlobo ezahlukene zezithelo noma imikhiqizo yokugcina, okuvumela ukushintshwa okusheshayo kwe-SKU phakathi nezinkathi zonyaka eziphezulu. Lokhu kuguquguquka kuhumusha ekusetshenzisweni okuphezulu kwezitshalo kanye nezikhalo ezimbalwa zamakhasimende ezivela ekungaguquguquki kokwakheka noma izinsalela zembewu.
Ukucwengwa kwe-pulp okusebenzayo kudinga umugqa olinganiselayo okhuphuka nomfula ophansi. Izinto ezingavuthiwe zifika zine-fiber ehlukahlukene kanye nembewu; uma kondliwa ngaphandle kokuchotshozwa kwangaphambili okufanayo, ukulayishwa kwesikrini kuyakhuphuka futhi kwehla kokuphumayo. Ngakho-ke, i-EasyReal incoma ukubhanqa i-I-Fruit Pulp Paddle Finishernamamojula ayo okuchoboza, ukushisa kwangaphambili, kanye nokukhipha umoya. Lawa masistimu azinzisa izinga lokushisa lokuphakelayo kanye ne-viscosity ngaphambi kokucwengwa, anciphisa ukucindezelwa komshini esikrinini nama-bearings.
Imikhiqizo ene-viscous noma ecebile nge-pectin (efana nebhilikosi noma i-guava puree) ingase idinge izishintshi zokushisa zamashubhu ukuze zigcine uketshezi futhi zivikele ukugeleza ngaphakathi komshini. Inhlanzeko ingesinye isici esibalulekile: Khipha i-pulp eyinsalela kanye nembewu ngemva kokugijima ngakunye, ususa izingozi zamagciwane kanye nokungcoliswa kokunambitheka okuhlukahlukene.
Ngokuqhathanisa izingxenye zomugqa zezinga lokushisa, ukugeleza, nebhalansi ye-shear, i-EasyReal isiza amaklayenti athole isivuno esiqhubekayo nezikhawu zesevisi zesikrini ezinde. Umphumela uba uhlelo lokucubungula izithelo oludidiyelwe ngokugcwele oluhlanganisa umthamo ophezulu ngokunemba nokuphepha kokudla.
Ukukhetha i-Paddle Finisher elungile kuqala ngokuchaza ububanzi bomkhiqizo kanye nevolumu yansuku zonke. Umthamo weqoqo kanye nosayizi wemeshi kunquma isivinini sokucwenga kanye nekhwalithi ye-pulp. Isibonelo, izikrini ze-fine-mesh (0.5–0.8 mm) zifanelana nokukhiqizwa kwejusi, kuyilapho ama-meshes amaholo (1.0–2.05 mm) alingana ne-puree noma isoso.
Izici ezibalulekile okufanele zicatshangelwe:
1. Imfuneko yekhono:Amamodeli ezimboni ajwayelekile aphatha amathani angama-2-30 ngehora kuye ngohlobo lwesithelo kanye nokungaguquguquki kokuphakelayo.
2. Idizayini yesikrini:I-Single vs double-stage finishers yamazinga ahlukene wokucwenga.
3. Isivinini serotha:Idrayivu yefrikhwensi eguquguqukayo ivumela ukulungiswa phakathi kuka-300-1200 rpmthe isivinini semoto ukufanisa i-viscosity.
4. Ukulungiswa kalula:Amakhava okuphela avuleka ngokushesha namashafu abhalansile enza ukuhlola kwansuku zonke kube lula.
5. Izinto:Zonke izingxenye zokuxhumana ku-SS316L zokumelana nokugqwala nokusebenza kwenhlanzeko.
Ithimba lonjiniyela le-EasyReal linikeza ukuhlolwa kwesikali somshayeli ukuze kutholwe anezikhala nesivinini esilungile ngaphambi kokwenyusa. Le ndlela yehlisa isikhathi sesivivinyo esizeni futhi iqinisekisa ukuthi umugqa wokugcina ufana nengxube yakho yempahla eluhlaza kanye ne-viscosity yomkhiqizo. Iphrojekthi ngayinye iza nesakhiwo esingokwezifiso, uhlelo olusetshenziswayo, nosekelo lokuqalisa lwesizini yokuqala yokukhiqiza.
Ngezansi ukugeleza okujwayelekile kokukhishwa kwe-pulp yezimboni kanye nemigqa yokucwenga kusetshenziswaI-Fruit Pulp Paddle Finisher:
1. Ukwamukela Izithelo Nokuhlunga→ susa izingcezu ezilimele nodaba lwangaphandle.
2. Ukugeza nokuhlola→ qinisekisa ukuhlanzeka kwendawo.
3. Ukuchotshozwa / Ukushisa ngaphambili→ Isithelo Esichotshoziwe futhi uvale ama-enzyme.
4. Primary Pulper→ ukuhlukaniswa kokuqala kwe-pulp kusuka emakhasini nasezimbewu.
5. Isinqamuleli Sesithelo Sesibili Sokugawula Kwesithelo→ ukucwenga kahle ngokuhlolwa okushayelwa ngezigwedlo.
6. I-Vacuum Deaeration→ susa amabhamuza omoya ukuze uvimbele ukubola.
7. I-Pasteurization / Ukwelashwa kwe-UHT→ ukuzinza okushisayo isikhathi eside seshelufu.
8. I-Aseptic Filling / Isiteshi Sokugcwalisa Okushisayo→ ilungele ukugcinwa noma ukusetshenziswa ezansi nomfula.
Izindlela zegatsha zikhona zezitayela ezihlukene zomkhiqizo: imigqa ye-puree ebushelelezi isebenzisa iziqephu eziphindwe kabili ochungechungeni, kuyilapho imigqa yesoso eyichunky igcina izikrini ezimahhadla ukuze kulondolozwe ukuzwakala komlomo. Ngokulinganisa lezi zindlela, opharetha bangashintsha phakathi kwejusi, umpe, kanye nokukhiqizwa kwe-puree ngaphakathi kwesakhiwo sesitshalo esisodwa.
OkugcweleIsithelo Pulper kanye Refiner Machineumugqa uhlanganisa amamojula amaningana okucubungula asebenza ndawonye ukuze uthole isivuno esingaguquki nokuzinza komkhiqizo. Ingxenye ngayinye idlala indima ethile ekuthuthukiseni ukuthungwa, ukunciphisa ukungcola, nokuqinisekisa ukusebenza kwenhlanzeko.
1. Isithelo Crusher
Ngaphambi kokuba isithelo singene ku-paddle finisher, i-crusher iyasiphula sibe yizinhlayiya ezifanayo. Lesi sinyathelo sivimbela ukugcwala kwesikrini futhi siqinisekisa ukudla okubushelelezi. Ama-crushers embonini we-EasyReal afaka ama-blade alungisekayo kanye ne-heavy-duty drive, ekwazi ukuphatha umango, i-apula, utamatisi, nezinye izithelo ezine-fibrous ngokulungiswa okuncane.
2. I-Pre-Heater / I-Enzyme Deactivator
Lesi sishintshi sokushisa esishubhu sishisisa kancane i-pulp siye ku-60–90 °C ukuze sixege izindonga zamaseli futhi sivale ama-enzyme afana ne-pectin methylesterase. Inciphisa ukuhlukahluka kwe-viscosity futhi izinze ukunambitheka. Izinga lokushisa nesikhathi sokuhlala kulawulwa ngokunembile ngamaphoyinti e-Siemens PLC ukuze uthole imiphumela ephindaphindwayo.
3. Fruit Pulp Paddle Finisher
Inhliziyo yomugqa wokucwenga - ihlukanisa imbewu, ama-peel, nama-fiber amaholo usebenzisa ama-paddles anesivinini esiphezulu kanye nezikrini zensimbi engagqwali ezinezimbobo. Ijiyomethri yerotor kanye ne-pitch angle yenzelwe ukuphumela okuphezulu nge-shear encane. I-pulp ye-outlet ibonisa ukuthungwa okufanayo kanye nesicwebezelisi semvelo, esilungele ukugxiliswa okwengeziwe noma i-pasteurization.
4. I-Juice Collection Tank & Transfer Pump
Ngemuva kokucwenga, ijusi kanye ne-pulp enhle iwela ethangini lokuqoqa elivaliwe. Iphampu ye-sanitary idlulisela umkhiqizo esigabeni esilandelayo. Zonke izingxenye ezimanzi ziyi-SS316L, ezinoxhumo lwe-tri-clamp ukuze kube lula ukuqaqa nokuhlanza i-CIP.
5. I-Vacuum Deaerator
Umoya ongene ngaphakathi ungaholela ekufakweni kwe-oxidation kanye namagwebu ngesikhathi sokufakwa kwe-pasteurization. I-vacuum deaerator isusa umoya emazingeni okucindezela okulawulwayo (−0.08 MPa ejwayelekile), igcina umbala ogqamile nephunga. Idizayini esemgqeni ye-deaerator ivumela ukusebenza okuqhubekayo okunonyawo oluncane.
6. I-Aseptic Filler
I-pulp ecolisisiwe futhi ebolile ingapakishwa ezikhwameni ze-aseptic noma izigubhu ukuze zigcinwe isikhathi eside. I-EasyReal's aseptic filler ihlanganisa izithiyo eziyinyumba, izihibe zokuvala inzalo ngomusi, namakhanda okugcwalisa alawulwa izinga lokushisa ukuze kuqinisekiswe ukuphepha kokudla kanye nokukhiqiza okuphezulu.
Isistimu engaphansi ngayinye ine-modular futhi igibeleleke ukuze ifakwe ngokushesha futhi ilungiswe. Ndawonye, bakha ulayini wokucubungula ozenzakalelayo ngokugcwele oletha i-°Brix ezinzile, ukuzwa komlomo okuhle kakhulu, nokusebenza kahle kwamandla okuphezulu.
Ulayini we-Fruit Pulp Paddle Finisher usekela izinto zokufaka eziningi nezitayela zomkhiqizo ophumayo, onikeza abacubungula ukuguquguquka okuguquguqukayo unyaka wonke.
Amafomu okokufaka:
• Isithelo esisha (umango, utamatisi, apula, ipheya, ugwava, njll.)
• I-pulp efriziwe noma i-aseptic concentrate
• Izingxube noma izingxube ezenziwe kabusha zezisekelo zesiphuzo
Izinketho zokuphumayo:
• I-purée ebushelelezi yokudla kwezingane, ujamu, nama-dessert
• Sula ijusi noma umpe ngemva kokuhlunga kahle
• I-pulp emahhadla ukuze uthole isoso, ukugcwalisa ibhikawozi, noma i-ice-cream ripple
• I-High-Brix concentrate yokugcina nokuthekelisa
Ngenxa yesikrini se-modular kanye nesistimu ye-rotor, opharetha bangashintsha usayizi we-mesh noma ukumiswa kwesiteji sokuqeda ngaphansi kwemizuzu engama-20. Izinguquko zesizini kwikhwalithi yesithelo - ukusuka ekululameni kwesizini yangaphambi kwesikhathi kuye ebulukhunini besizini yakamuva - zingaphathwa ngokulungisa isivinini se-rotor nama-setpoints okucindezela kwesikrini ngesixhumi esibonakalayo se-PLC. Lokhu kuzivumelanisa nezimo kuvumela isivuno esingaguquki kanye nokuthungwa ngisho nangaphansi kwezimo ze-raw-material eziguquguqukayo.
Ithimba lonjiniyela le-EasyReal lisiza abacubungulayo ekuchazeni izindlela zokupheka, imijikelezo ye-CIP, namapharamitha okusebenza aklanyelwe uhlobo lomkhiqizo ngamunye. Njengomphumela, ulayini ofanayo ungaphatha ama-SKU ahlukahlukene ngenkathi ugcina ukuhlanza nesikhathi sokuphumula siphansi.
I-Automation iphakathi kwefilosofi yokuklama ye-EasyReal. Ulayini we-Paddle Finisher uphethwe i-Siemens PLC ene-interface ye-HMI enembile enikeza opharetha ukubonakala okugcwele kuzinqubo eziguquguqukayo - isivinini se-rotor, ukugeleza kokuphakelayo, ingcindezi yokuhlukanisa isikrini, nomthwalo wemoto.
Izici zokulawula eziyinhloko zifaka:
• Ukuphathwa kweresiphi yohlobo ngalunye lwesithelo (utamatisi, umango, i-apula, njll.)
• Amashadi athrendayo nokuthunyelwa kwedatha yomlando ukuze kuhlolwe ikhwalithi
• Izingidi ze-alamu nokuvalwa kokuphepha kokugcwala ngokweqile noma ukukhuphuka komfutho
• Ukumaka iqoqo le-ID kanye nemibiko yokuthekelisa ukuze kulandeleke
• Usekelo lokuqapha nokuxilonga ngesilawuli kude nge-Ethernet
Imijikelezo ye-CIP ezenzakalelayo ihlelwe kusengaphambili ukuze iwashe zonke izindawo zokuthintana, okuhlanganisa negumbi elijikelezayo, izikrini, namapayipi, okuqinisekisa ukuguqulwa okusheshayo phakathi kwamaqoqo okukhiqiza. Ukuhlanganiswa kwesistimu namayunithi akhuphukayo naphansi komfula (i-crusher, i-heater, i-deaerator, i-filler) ivumela umyalo ophakathi nendawo - u-opharetha oyedwa angangamela sonke isigaba sokucwenga esikrinini esisodwa.
Lesi sakhiwo sedijithali sithuthukisa ukuphindaphinda kwenqwaba, kunciphisa iphutha lomsebenzisi, futhi siqinisekise ukwethembeka kwesikhathi eside. Iphinde isekele ukulungiswa okubikezelwayo ngokuqapha ithrendi, isiza amaklayenti agweme isikhathi sokuphumula esingahleliwe nokuvikela ukutshalwa kwezimali kwemishini.
I-Shanghai EasyReal Machinery Co., Ltd. inikeza izixazululo zokuphela-to-ekupheleni zokucubungula izithelo nemifino. Kusukela ekuvivinyweni kwesilinganiso sokuhlola ukuya emigqeni yokukhiqiza egcwele yezimboni, onjiniyela bethu baphatha zonke izigaba - idizayini, isakhiwo, ukuhlelwa kwensiza, ukwakhiwa, ukufakwa, ukugunyazwa, nokuqeqeshwa komsebenzisi.
Ukuhamba komsebenzi wephrojekthi:
- Chaza izinhloso zempahla eluhlaza kanye nemikhiqizo (ijusi, i-puree, isoso, njll.)
- Yenza ukuhlolwa komshayeli ngeziqedi zokugwedla ezilungisekayo ukuze kutholwe usayizi wesikrini ofanelekile nesivinini se-rotor
- Nikeza ngesakhiwo esinemininingwane kanye nemidwebo ye-P&ID eyenziwe ngokwezifiso esitshalweni sakho
- Khiqiza futhi uhlole ngokwefekthri wonke amamojula ngaphansi kwezindinganiso zekhwalithi ze-EasyReal
- Siza ngokufaka endaweni, ukugunyazwa, kanye nokwesekwa kokukhiqiza kwesizini yokuqala
- Letha ukuqeqeshwa komsebenzisi, amaphakheji ezingxenye eziyisipele, nezinsizakalo zokulungisa zesikhathi eside
NgokuphelaIminyaka engu-25 yesipiliyonikanye nokufakwa kuAmazwe angu-30+, Imishini ye-EasyReal yaziwa ngokunemba kwayo, ukuqina, kanye nenani lemali. Imigqa yethu isiza abacubungula ukuthi banciphise ukumosha, bathuthukise isivuno, futhi bathuthukise ikhwalithi yomkhiqizo ngenkathi behlangabezana nezindinganiso zomhlaba jikelele zokuphepha kokudla.
Xhumana nathi namuhlaukuxoxa ngephrojekthi yakho noma ucele ukuhlolwa komshayeli:
www.easireal.com/contact-us/
sales@easyreal.cn
