Isitshalo Sokuhlola se-UHT Socwaningo Nokuthuthukiswa Kweziphuzo kanye Nemigqa Yokuhlola Yobisi
onjiniyela be-EasyRealIsitshalo Sokuhlola i-UHTnjengebhuloho elingalinganiswa phakathi kokwakhiwa kwelebhu kanye nokukhiqizwa kwezentengiselwano. Imodyuli ngayinye ilandela i-logic yokushisa kwezimboni — ukufudumala kwangaphambili, ukubulala amagciwane, ukubamba, ukupholisa, kanye nokugcwalisa okungenamagciwane. Ingalungiselelwa njengohlobo lwe-tubular, ipuleti, noma uhlobo lwe-direct-steam-injection, imboza kufika ku-152 °C kanye ne-viscosities kuya ku-6 000 cP.
Ama-flowmeter, ama-temperature/pressure transmitters, kanye nama-valve manifolds azenzakalelayo agcina ukunemba kwenqubo. Izindlela zokupheka ze-Siemens PLC zivumela opharetha ukuthi babeke ukushisa i-ΔT, isikhathi sokubamba, kanye nesivinini sokugeleza. Ukufakwa kwedatha ye-batch kwenza kube nemininingwane eningiliziweukuhlolwa kwesitshalo sokuhlolaukuqhathanisa. Amafreyimu angagqwali afakwe ezithendeni agcina isikhala saphansi kodwa agcina i-logic ephelele — ilungeleizitshalo zokuhlola ukucubungula ukudla, amanyuvesi, kanyeamalabhorethri okuphuza iziphuzoukwenza ngcono izinqubo.
Ukuzenzakalela kudlulela ngale kokushisa: i-homogenizer engaphakathi komugqa ongayikhetha (Kubandakanya i-homogenizer engaphakathi komugqa ephezulu kanye ne-Aseptic Downstream inline homogenisation), i-vacuum deaerator, kanye nekhabhinethi yokugcwalisa i-aseptic evumelaniswa ngohlelo olufanayo lokulawula. Isetshenziswa kabanzi ocwaningweni ngobisi olusekelwe ezitshalweni, izingxube zejusi, iziphuzo zekhofi, amasoso, noma izisekelo zeyogathi. Lokhu kuguquguquka kwenza i-EasyReal'sIndawo Yokuhlola Iziphuzoimpahla ye-R&D ebanzi yabasunguli bezemfundo kanye nabakhi bezimboni ngokufanayo.
I-EasyRealIsitshalo Sokuhlola i-UHTisekela ububanzi obubanzi beiziphuzo zocwaningo nokuthuthukiswafuthiimboni yokushayela ubisiukusetshenziswa:
•Ukwakheka kwejusi kanye ne-nectar- hlola amaphrofayili ahlukene okugcina ukunambitheka kwe-Brix, i-acidity kanye nokunambitheka.
•Ubisi kanye neziphuzo ezisekelwe ezitshalweni– qhathanisa imiphumela ye-UHT kanye ne-HTST ekubunjweni nasekuzinzeni.
•I-yogurt kanye nemikhiqizo ebilisiwe- hlola amaphrofayili okushisa ukuze uthuthukise umsebenzi wokuqalisa.
•Ikhofi, Itiye, kanye neziphuzo ezisebenzayo– dala amafomula alungele ukuphuzwa adinga ukuvikelwa kwephunga.
•Ukuthuthukiswa kwe-Sauce ne-Puree– phatha izinhlelo eziqinile noma ezinciphile ngaphandle kokushisa.
Kwamanyuvesi kanyeamalabhorethri okuhlola, lo mugqa ubonisa izimiso zokubulala amagciwane ezimbonini. Kubakhiqizi, usebenza njenge-umugqa wokukhiqiza womshayeliukuqinisekisa amafomula ngaphambi kokukhulisa. Ukusebenzisa ukufakwa okufanayo kokuhlanzeka kanye ne-CIP logic njengezinhlelo ezigcwele, imiphumela idluliselwa ngqo — ukuqinisekisa ukuguquka kobuchwepheshe okubushelelezi kanye nengozi yokuqalisa ephansi.
Ukwelashwa ngokushisa kuzwela ekuqineni, ezintweni eziqinile, kanye ne-pH. Uma uklamaimboni yokuhlola ukucubungula ukudla, Izindlela zokugeleza ze-EasyReal teilors kanye ne-heat exchangers zomkhiqizo ngamunye. Ijusi yezithelo idinga isikhathi esifushane sokuhlala ukuze igcine umbala, kuyilapho iziphuzo zobisi kanye ne-protein zidinga ukufudumeza okufanayo ukuze kuvinjelwe ukungcola. Ukukhetha i-tube module efanele kubalulekile ukuze kube nemiphumela ehambisanayo.
Ukuphepha kanye nenhlanzeko kubaluleke kakhulu. Amapayipi okuhlanzeka, ama-gasket asezingeni lokudla, kanye nezingxenye ezilinganiselwe ukucindezela zihlangabezana nezindinganiso zomhlaba wonke. Izinqubo ze-CIP ezizenzakalelayo zivimbela ukukhula kwamagciwane kanye nokungcola okuwela phakathi kokuhlolwa okuningi kwansuku zonke. Amafasitela okuhlola okubonakalayo kanye nama-alamu okukhiya avikela abaqhubi ngaphansi kokucindezeleka. Lezi zici zenzaIsitshalo Sokuhlola se-EasyReal UHTisebenza kahle, iphephile, futhi ilungele ukukhiqizwa kwe-R&D okuqhubekayo kanye nezitshalo zokuhlola.
Ukukhetha ukucushwa okulungile kuncike emigomweni yokwakheka kanye nokusetshenziswa kwayo. I-EasyReal inikeza amamodeli amabili ajwayelekile ongakhetha kuwo. Imodeli yokuqala ingu-5–40 L/h noma eyesibili ingu-60–120 L/h ukugeleza okuqhubekayo.
Izici ezibalulekile zokukhetha:
• Ukuqina Komkhiqizo Nokuqina – izinhlelo ezithwala amashubhu amasosi amakhulu kanye noketshezi olune-viscosity ephansi.
• Iphrofayili Yokushisa Nokugcinwa Kwephunga – khetha umjovo oqondile womusi weziphuzo ezizwela iphunga noma umkhiqizo onokuqukethwe okuphezulu kwamafutha noma amaprotheni.
• Ukuhlanganiswa Kokulawula – i-Siemens PLC enokugcinwa kwedatha kanye nokuphathwa kwamaresiphi.
• Izidingo Zokugcwalisa – hlanganisa neKhabinethi Yokugcwalisa ye-EasyReal Aseptic.
• I-Future Scale-Up – i-logic efanayo nemigqa yezimboni ye-EasyReal yokudluliselwa kwamapharamitha angu-1:1.
Le ndlela ehlelekile isiza onjiniyela kanye nabangebona onjiniyela ukulinganisela ukunemba, isabelomali, kanye nokufana kwezinqubo, okuguqula yonke imali etshaliwe yesitshalo sokuhlola i-R&D ibe ukuqonda kwangempela kokukhiqiza.
1. Ukulungiswa Kwezinto Ezingavuthiwe – ukuxuba, ukuhlunga, ukufudumeza kusengaphambili.
2. Isigaba Sokushisa Ngaphambi Kokushisa – phakamisa izinga lokushisa lokungena libe ngu-60–80 °C.
3. Ukususwa kwe-Vacuum okuqondile (ongakukhetha).
4. Ukuhlanganiswa Okungaphakathi Komugqa Ophezulu (ongakukhetha).
5. Isigaba Sokubulala Inzalo – UHT (135–152 °C) nge-tubular, noma i-DSI module.
6. Ipayipi Lokubamba – gcina izinga lokushisa eliqondiwe ukuze kuvinjwe amagciwane.
7. Isigaba Sokupholisa – ukushintshana kokushisa okuvuselelayo ukuze kongiwe amandla.
8. Ukuhlanganiswa kwe-Aseptic Downstream Inline Homogenization (ongakukhetha).
9. Ukugcwalisa Nokupakisha Okungaphephile.
10. Umjikelezo we-CIP ozenzakalelayo wokuhlolwa okulandelayo.
Kuye ngohlobo lomkhiqizo (owobisi, osuselwe ezitshalweni, ujusi), ukulandelana kungadlula noma kwengeze izinyathelo ezifana nokubilisa noma ukuhlanganisa. Ukugeleza kuqinisekisa umthwalo wokushisa ofanayo kanye nokucubungula okuphephile nokonga amandla.
IIsitshalo Sokuhlola se-EasyReal UHTihlanganisa izingxenye zesikali selabhorethri ezibonisa ukusebenza kwezimboni ngokulawula okunembile kanye nokuhlanzeka.
1. I-Chiller (Ongakukhetha)
Ihlinzeka ngamanzi abandayo ezingxenyeni zokupholisa kanye nezindawo zokuphuma. Ukusebenza okuvaliwe okujikelezayo ku-4–10 °C kusekela ukupholisa nokugcina umkhiqizo.
Inzuzo:Ushintsho olufushane kanye nokulondolozwa okungcono komkhiqizo.
2. I-Homogenizer Yesilinganiso Se-Lab Pilot
Iyunithi engaphakathi enomfutho ophezulu (kufika ku-60 MPa) yehlisa usayizi wezinhlayiya futhi izinzisa ama-emulsion eziphuzo zobisi nezezitshalo. Sihlinzeka nge-Upstream Homogenization kanye ne-Downstream Homogenization yokukhetha kwamakhasimende.
Inzuzo:Ukuthungwa okuthuthukisiwe, ukufana kombala, kanye nokuzinza.
3. Isicoci Se-Vacuum Se-Lab Pilot Scale (Ongakukhetha)
Isusa umoya-mpilo oncibilikisiwe ngaphambi kwe-UHT ukuvimbela ukubola kanye nokulahleka kombala. I-vacuum chamber kanye nama-spray nozzles aqinisekisa ukususwa kwegesi okuphumelelayo ngisho nasezintweni ezimanzi ezinamathelayo.
Inzuzo:Isikhathi eside sokuphila kweshelufu kanye nokuvikelwa kokunambitheka.
4. I-Lab Pilot Scale UHT Sterilizer
Imojuli eyinhloko eyenza ukushisa okunembile (kufika ku-152 °C) kanye nokubamba ukungasebenzi kwamagciwane kuhilela izindlela zokupheka ze-Siemens PLC kanye nokulawulwa kwe-PID.
Inzuzo:Ukuhlanza nge-industrial grade ngendlela encane.
5. Ukujova Ngomusi Oqondile (i-DSI) Isihlanzisi (Ongakukhetha)
Ifaka umusi wokupheka ngqo kumkhiqizo ukuze kufudunyezwe ngokushesha futhi kupholiswe nge-vacuum flash.
Inzuzo:Ukugcinwa kwephunga eliphezulu kanye nokuqina kombala.
6. Ikhabhinethi Yokugcwalisa Engasasebenzi
Isivalo somoya ohlanzekile esihlungiwe se-HEPA se-Class-100 sokugcwalisa amabhodlela noma izikhwama ezihlanzekile, esinokufakwa kwezinga lokushisa kanye nokucindezela.
Inzuzo:Ukuqinisekiswa okuthembekile kwe-aseptic kokupakisha kwesilinganiso somshayeli.
I-EasyReal UHT Pilot Plant ihlanganisa izinto ezahlukahlukene:
• Ubisi olusekelwe kubisi kanye nobisi olusekelwe ezitshalweni – inkomo, isoya, i-oat, i-almond, inhlanganisela kakhukhunathi.
• Amajusi namaNectar – izinhlobo ezicacile noma ezithambile ezifana nomango, i-apula, i-orenji, izaqathi.
• Imikhiqizo Ebilisiwe – izisekelo zeyogathi kanye neziphuzo ze-probiotic.
• Amasosi kanye nezinongo – i-puree katamatisi, isosi ye-chili, amasobho akhilimu.
• Iziphuzo Ezikhethekile – ikhofi, itiye, amafomula e-nutraceutical.
Amamojula aphatha okokufaka okusha, okuqandisiwe, okugxilile, noma okungasetshenzisi amagciwane. Ama-clamp akhulula ngokushesha avumela ukushintsha okusheshayo kweresiphi, futhi izinketho zokukhipha zifaka phakathi ukupakisha okushisayo, okubandayo, noma okungasetshenzisi amagciwane. Lokhu kuvumelana nezimo kwenza i-Beverage Pilot Plant ibe yipulatifomu yokusungula izinto ezintsha emhlabeni wonke.
Ukuzenzakalela kuqhuba ukuphindaphindeka. I-Siemens PLC ixhumanisa wonke amamojula nge-HMI yesikrini sokuthinta. Abasebenzi bangakhetha izindlela zokupheka, balungise amapharamitha, futhi balandelele izinga lokushisa, ukugeleza, kanye nemikhuba yokucindezela ngesikhathi sangempela.
Imisebenzi eyinhloko:ukuphathwa kwamaresiphi, uhlelo lwe-alamu, ukuqoshwa kwedatha, ukuxilongwa okukude (ongakukhetha), kanye namazinga okufinyelela komsebenzisi. Ukuthunyelwa kwedatha ngamafomethi e-CSV/PDF kumarekhodi e-QA noma e-HACCP. Lolu hlaka lwedijithali luqinisekisa ukuthi ngayinye ukuhlolwa kwesitshalo sokuhlolaiyafana futhi ilungele ukukopishwa kwezimboni.
Ngale kwemishini yokukhiqiza,I-Shanghai EasyReal Machinery Co., Ltd.isebenza ngokugcweleIsikhungo Sokuhlola Nokuthuthukisa Iziphuzo kanye Nesivivinyo Sokuhlola Abashayeli Bezindizaeyamukela amakhasimende asekhaya nakwamanye amazwe.
Lesi sikhungo sivumela abathuthukisi bemikhiqizo, izinkampani ezintsha, kanye namanyuvesi ukuthi benze izivivinyo zangempela besebenzisa i-EasyReal'sIsitshalo Sokuhlola i-UHT, Uhlelo lwe-Lab HTST, kanye nokunyeimishini yelebhu yeziphuzongaphambi kokutshala imali ekukhiqizeni okugcwele.
Amaklayenti angenza lokhu:
• Bhukha izivivinyo zokuhlola endaweni esikhungweni se-EasyReal eShanghai.
• Thumela izinto zokusetshenziswa noma ama-premixes ukuze kwenziwe ukuhlolwa okukude ngaphansi kokuvikelwa kwe-NDA.
• Joyina izikhathi zangempela eziku-inthanethi ngevidiyo ebukhoma ukuze ubone imingcele yenqubo kanye nokuqoqwa kwamasampula.
• Hlola amasampula aqediwe ukuze athole ukuthungwa, umbala, ukunambitheka, kanye nokuqina kweshelufu ngaphambi kokukhuliswa.
Lesi sikhungo sisekela amaphrojekthi anjengobisi olusekelwe ezitshalweni, ezinye izindlela zobisi, amajusi ezithelo, amasoso, itiye, ikhofi, kanye neziphuzo ze-probiotic. Isivivinyo ngasinye sikhiqiza umbiko wobuchwepheshe ochaza amazinga okushisa, amazinga okugeleza, amaphrofayili okucindezela, kanye nemiphumela yomkhiqizo - okusiza amakhasimende ukuqinisekisa ukwakheka kahle.
Le nqubomgomo yelebhu evulekile ibonisa ukuzibophezela kwe-EasyReal ekubeni ngaphezu kokuba umkhiqizi wemishini. Sisebenza njenge-umlingani weqiniso ekusungulweni kweziphuzo, enikeza amathuluzi, ubuchwepheshe, kanye nesimo samaqembu e-R&D ukuze alethe izindlela ezintsha zokuphila.
Amakhasimende angahlela ukuvakasha, axoxe ngobubanzi bephrojekthi, noma acele i-demo ebonakalayo nganoma yisiphi isikhathi ngekhasi lethu lokuxhumana elisemthethweni.
Bhukha isivivinyo noma ukubonisana: [email protected]
Vakashela isikhungo sethu se-R&D:https://www.easireal.com/contact-us/
Kungakhathaliseki ukuthi usetha i-ilebhu yocwaningo nokuthuthukiswa kweziphuzo, ukwandisaimboni yokushayela ubisinoma ukwakhaindawo yokuhlola ukudla, I-EasyReal iletha izixazululo eziphelele:
1. Incazelo yobubanzi → ububanzi bomkhiqizo kanye nomthamo wawo.
2. Ukwakheka kwesakhiwo kanye ne-P&ID.
3. Ukukhiqiza kanye ne-FAT eShanghai.
4. Ukuqeqeshwa kokufakwa kanye nomqhubi.
5. Usekelo lwesizini yokuqala lokuhlola nokulungisa.
6. Izipele zesikhathi eside kanye nensizakalo yobuchwepheshe.
NgeIminyaka engama-25 yesipiliyonikanye namakhasimende kuAmazwe angu-30, I-Shanghai EasyReal Machinery Co., Ltd.ithembeke kakhulu yimikhiqizo yomhlaba wonke kanye namanyuvesi. Isitshalo ngasinye se-UHT Pilot sihlanganisa umqondo kanye nokukhiqiza — ipulatifomu ethembekile yokusungula izinto ezintsha kanye nokukhulisa.
Xhumana: [email protected]
Iwebhusayithi:https://www.easireal.com/contact-us/
1. Isitshalo Sokuhlola se-UHT Esiklanywe Ngendlela Ehlukile.
2. Lingisa Ngokuphelele Ukushintshaniswa Kokushisa Kwezimboni.
3. Ukuthembeka Okuphezulu Nokuphepha.
4. Ukulungiswa Okuphansi.
5. Kulula Ukuyifaka Nokusebenza.
6. Umthamo Ophansi Ongafi.
7. Isebenza ngokugcwele.
8. I-CIP ne-SIP eyakhelwe ngaphakathi.
| 1 | Igama | Isitshalo se-Pasteurizer se-Modular Lab UHT HTST |
| 2 | Imodeli | I-ER-S20, i-ER-S100 |
| 3 | Uhlobo | I-Lab UHT HTST kanye ne-Pasteurizer Plant ye-R&D Center kanye ne-Laboratory |
| 4 | Izinga Lokugeleza Elilinganiselwe | 20 l/h kanye no-100 l/h |
| 5 | Izinga Lokugeleza Eliguquguqukayo | 3~40 l/h kanye no-60~120 l/h |
| 6 | Ukucindezela okuphezulu | Ibha eli-10 |
| 7 | Okuphakelayo okuncane kwe-batch | Amalitha angu-3~5 kanye namalitha angu-5~8 |
| 8 | Umsebenzi we-SIP | Kwakhelwe ngaphakathi |
| 9 | Umsebenzi we-CIP | Kwakhelwe ngaphakathi |
| 10 | Umfula Ohamba Ngaphakathi Ukuhlanganiswa kwe-Homogenization | Ongakukhetha |
| 11 | Umugqa Ophansi Ukuhlanganiswa kwe-Aseptic | Ongakukhetha |
| 12 | Imodyuli ye-DSI | Ongakukhetha |
| 13 | Ukugcwaliswa kwe-Aseptic okusemgqeni | Kuyatholakala |
| 14 | Izinga Lokushisa Lokuhlanza Inzalo | 85~150 ℃ |
| 15 | Izinga Lokushisa Lokuphuma | Ingalungiseka. okuphansi kakhulu kungafinyelela ku-≤10℃ ngokusebenzisa i-water chiller |
| 16 | Isikhathi sokubamba | Imizuzwana emi-5, 15, 30 |
| 17 | Ishubhu yokubamba engu-300S | Ongakukhetha |
| 18 | Ishubhu yokubamba engu-60S | Ongakukhetha |
| 19 | Ijeneretha yomusi | Kwakhelwe ngaphakathi |
I-ModularIsitshalo Sokuhlanza I-Pilot UHT/HTST esingama-20 kuya kwangu-100 Lkulingisa ngokuphelele indlela yokukhiqiza yezimboni eyakha ibhuloho ukusuka esikhungweni se-R&D kuya endleleni yokukhiqiza yezimboni. Yonke idatha yokuhlola etholakale ku-UHT Sterilization Pilot Plant ingakopishwa ngokuphelele ukuze isetshenziswe kwezentengiselwano.
Izilingo ezahlukene zenziwa e-Isitshalo se-Micro Pilot UHT/HTSTlapho ungakha futhi ucubungule imikhiqizo ngezimo ezahlukene ngenqubo yokugcwalisa okushisayo, inqubo ye-HTST, inqubo ye-UHT, kanye nenqubo ye-Pasteurization.
Ngesikhathi sokuhlolwa ngakunye, izimo zokucubungula ziqoshwa kusetshenziswa ukutholwa kwedatha ngekhompyutha, okukuvumela ukuthi uzibuyekeze ngeqoqo ngalinye ngokwahlukana. Le datha iwusizo kakhulu ezifundweni zokungcola lapho kuqhathaniswa khona ukushiswa kokuhlolwa kwenqubo okuhlukene ukuze amafomula angashintshwa ukuze kuthuthukiswe ikhwalithi yawo kanye nesikhathi sokusebenza.
AkeIsitshalo Sokuthambisa I-Pilot UHT/HTST esingama-20 kuya kwangu-100 L Ucwaningo LwelebhuYiba ngumsizi wakho onobungane ocwaningweni lwakho ngaphambi kokukhushulelwa ezingeni lokuhweba.
1. Iyunithi Yesitshalo Sokuhlola i-UHT
2. I-Homogenizer Esemgqeni
3. Uhlelo Lokugcwalisa Olungenamagciwane
4. Ijeneretha Yamanzi Eqhwa
5. Isicindezeli Somoya
Kungani kufanele ukhethe iShanghai EasyReal?
Ubuchwepheshe be-EasyReal.yi-High-tech Enterprise eqinisekiswe nguHulumeni etholakala eShanghai City, eShayina ethole i-ISO9001 Quality Certification, CE Certification, SGS Certification, njll. Sihlinzeka ngezixazululo zezinga laseYurophu embonini yezithelo neziphuzo futhi sithole udumo olubanzi kumakhasimende avela ngaphakathi nangaphandle. Imishini yethu isivele ithunyelwe emhlabeni wonke okuhlanganisa namazwe ase-Asia, amazwe ase-Afrika amazwe aseMelika, ngisho namazwe aseYurophu. Kuze kube manje, amalungelo obunikazi obuzimele angaphezu kuka-40+ asethathwe.
UMnyango Wemishini Yelebhu Nokuhlola kanye noMnyango Wemishini Yezimboni bezisebenza ngokuzimela, kanti neFektri yaseTaizhou nayo isakhiwa. Konke lokhu kubeka isisekelo esiqinile sokuhlinzeka ngezinsizakalo ezingcono kumakhasimende esikhathini esizayo.
Imikhiqizo Ehlobene
