Txiv Hmab Txiv Ntoo Puree Tshuab rau Txiv Hmab Txiv Ntoo & Zaub
EasyReal's industrial txiv hmab txiv ntoo puree ntau lawm kab yog ib tug ua tiav system uas combines mechanical refinement, thermal tswj, thiab lub tshuab nqus tsev txias rau kua txiv hmab txiv ntoo, ntses, los yog me nyuam cov khoom noj.
Cov kab tseem ceeb yog nws cov kev sib xyaw ua ke thiab homogenizing seem, uas lav cov kev ntxhib los mos thiab ruaj khov viscosity txawm tias cov ntaub ntawv fibrous lossis high-pectin.
Tsim Logic
Cov txheej txheem pib nrog cov khoom noj khoom haus huv hopper thiab crushing unit uas xa cov khoom mus rau lub paddle refiner.
Lub tshuab nqus tsev deaerator tshem tawm cov pa oxygen, ua raws li lub siab homogenizer uas disperses insoluble particles thiab emulsifies natural oils.
Tubular lossis Tube-hauv-tube hom hluav taws xob hloov pauv ua ntej cua sov lossis ua kom tsis muaj menyuam, thiab aseptic fillers ua tiav lub voj voog nrog qhov ntim kom raug.
Kev tsim kho
• Khoom siv: SUS304 / SUS316L stainless hlau rau tag nrho cov khoom sib cuag.
• Kev sib txuas: Tri-clamp huv fittings thiab EPDM gaskets.
• Automation: Siemens PLC + kov-screen HMI.
• Kev Kho: Hinged panels thiab kev pab cuam-sab nkag tau yooj yim rau kev soj ntsuam.
Txhua qhov kev nthuav dav - los ntawm lub twj tso kua mis sizing mus rau agitator geometry - yog engineered los lis viscous purees nrog tsawg fouling, thaum tuav tag nrho traceability thiab huv si ua raws.
EasyReal txiv hmab txiv ntoo puree tshuab txhawb ntau yam kev siv thoob plaws cov zaub mov thiab dej haus:
• Txiv Hmab Txiv Ntoo thiab Nectars: txiv nkhaus taw, guava, pineapple, kua, thiab citrus hauv paus rau kev sib xyaw thiab txhaws.
• Sauce thiab Jam Cov Neeg Tsim Khoom: Cov kua txiv lws suav, strawberry jam, thiab kua butter nrog kev ntxhib los mos thiab xim tuav.
• Cov Khoom Noj Me Nyuam thiab Khoom Noj Khoom Haus: zaub ntug hauv paus, taub dag, lossis pea puree ua tiav raws li kev nyiam huv huv.
• Cog-based Drinks and Dairy Fillings: txiv hmab txiv ntoo los yog zaub yam homogenized rau yogurt, smoothies, thiab flavored mis nyuj.
• Kev siv ua zaub mov thiab khoom noj khoom haus: cov txiv hmab txiv ntoo npaj rau pastry fillings lossis ice-cream ripples.
Automation tso cai hloov daim ntawv qhia ceev ceev thiab cov zis ruaj khov txawm tias muaj cov ntaub ntawv raw khoom sib txawv.
CIP cycles ua tau raws li HACCP, ISO 22000, thiab FDA cov qauv zaub mov qib.
Cov neeg ua haujlwm tau txais txiaj ntsig los ntawm kev ua kom zoo ib yam, tsawg dua cov neeg siv khoom tsis txaus siab, thiab txhim khu kev xa khoom raws sijhawm.
Kev tsim cov kua txiv hmab txiv ntoo zoo tsis yog ib txoj haujlwm yooj yim pulping - nws yuav tsum tau ceev faj tuav cov fiber ntau, pectin, thiab aroma compounds.
Cov txiv hmab txiv ntoo xws li txiv nkhaus taw, txiv tsawb, los yog guava yog khov thiab yuav tsum tau muaj zog shear tsis tau maj mam cua sov kom tsis txhob hlawv phab ntsa.
Zaub purees xws li zaub ntug hauv paus thiab taub dag xav tau cua sov ua ntej thiab enzyme inactivation kom muaj xim ntuj.
Rau strawberry los yog raspberry, lub tshuab nqus tsev deaeration thiab homogenization yog qhov tseem ceeb rau stabilize xim thiab tiv thaiv kev sib cais.
EasyReal's puree processing line integrates tag nrho cov kev xav tau no rau hauv kev tu cev tsis tu ncua:
• Kaw cov qauv tsim kom huv si txo cov kab mob thiab oxidation.
• Nqus deaeration tiv thaiv tsw thiab aroma.
• High-pressure homogenization ua kom zoo, ruaj khov matrix.
• CIP/SIP systems automate tu nrog validated cycles thiab digital records.
Qhov kev sib koom ua ke no tso cai rau cov tuam txhab lag luam tswj hwm ntau yam khoom - txiv hmab txiv ntoo, zaub, lossis sib xyaw - yam tsis muaj kev cuam tshuam los yog kev nyab xeeb.
Xaiv qhov kev teeb tsa zoo yog nyob ntawm cov hom phiaj tsim khoom, cov khoom siv, thiab cov kev xav tau scalability. EasyReal muab peb tus qauv kev teeb tsa:
1. Lab & Pilot Units (3–100 L/h) – rau cov tsev kawm ntawv qib siab, R&D cov chaw, thiab cov qauv tsim khoom.
2. Cov Kab Nruab Nrab Nruab Nrab (500–2,000 kg / h) - rau cov neeg tsim khoom lag luam niche thiab cov npe lag luam ntiag tug tswj hwm ntau SKUs.
3. Industrial Lines (5–20 tons / h) - rau cov nroj tsuag loj ua cov txiv hmab txiv ntoo raws caij nyoog.
Kev xaiv xaiv
• Viscosity Range: 500–6,000 cP; txiav txim siab hom twj tso kua mis thiab kub exchanger txoj kab uas hla.
• Cua sov yuav tsum tau: enzyme deactivation (85–95 ° C) los yog sterilization (txog 120 ° C). Kho qhov kub thiab txias tuaj yeem haum rau ntau hom txiv hmab txiv ntoo thiab zaub.
• Nqus Peev Xwm: -0.09 MPa rau deaeration ntawm cov khoom xim-sensitive.
• Homogenization Siab: 20–60 MPa, ib leeg lossis ob theem tsim.
• Yeeb Nkab & Valve Sizing: tiv thaiv clogging thiab tswj laminar txaus rau cov fibers purees.
• Txoj kev ntim khoom: kub-sau los yog aseptic, nyob ntawm cov khoom txee-lub neej yuav tsum.
Rau thawj zaug processors, EasyReal pom zoo kom ua ib tug pilot validation xeem nyob rau hauv peb R & D Center los txiav txim yield, xim tuav, thiab viscosity ua ntej industrial scale-up.
Cov dej hauv qab no qhia txog kev ua tiav cov kab ua tiav, sib koom ua ke tag nrho cov qauv loj nrog rau homogenization:
1. Raw Fruit Receiving & Washing - tshem tawm cov av thiab cov seem uas siv cov npuas los yog cov tshuab ua teb.
2. Kev Soj Ntsuam & Kev Tshuaj Xyuas - tsis lees txais cov txiv hmab txiv ntoo tsis siav lossis puas.
3. Txiav / Destoning / Deseeding - tshem tawm pits los yog cores nyob ntawm seb hom txiv hmab txiv ntoo thiab tau cov nqaij nyoos coarse pulp.
4. Crushing – txo cov txiv hmab txiv ntoo mus rau hauv ib tug ntxhib mash haum rau refining.
5. Ua ntej cua sov / Enzyme Inactivation - stabilizes xim thiab txo cov microbial load.Ua tiav cov nyhuv ntawm softening thiab inactivating enzymes
6. Pulping thiab Refining - cais cov tawv nqaij thiab cov noob, ua kom cov tawv nqaij sib xws.
7. Nqus Deaeration - tshem tawm cov pa oxygen thiab cov roj uas tsis yog condensable.
8. High-Pressure Homogenization - refines particle loj, txhim khu lub qhov ncauj, thiab stabilizes cov khoom matrix.
9. Sterilization / Pasteurization - tubular lossis tube-hauv-tube kub exchangers kho cov puree kom muaj kev nyab xeeb.
10. Aseptic / Kub Filling - sau cov hnab tsis muaj menyuam, hnab, lossis hub.
11. Txias & Ntim - ua kom cov khoom ruaj khov ua ntej cia lossis xa khoom xa tuaj.
Cov kauj ruam homogenization (theem 8) yog qhov tseem ceeb. Nws converts cov mechanically refined pulp rau hauv ib tug ruaj khov, glossy puree nrog rau lub sij hawm ntev kev ntxhib los mos stability.
EasyReal's PLC tswj synchronizes tag nrho cov kauj ruam, kaw lub siab, kub, thiab nqus cov ntaub ntawv los xyuas kom meej repeatability thiab tag nrho traceability.
Txhua chav nyob rau hauv ib qho EasyReal txiv hmab txiv ntoo puree ua kab yog lub hom phiaj-ua kom huv si, kev ntseeg tau, thiab kev ntxhib los mos sib xws. Ua ke lawv tsim ib qho kev hloov pauv hloov tau los ntawm kev ntsuas ntsuas mus rau tag nrho cov peev txheej muaj peev xwm.
1. Txiv Hmab Txiv Ntoo Washer & Sorter
Rotary los yog npuas-hom ntxhua khaub ncaws tshem tawm cov plua plav thiab cov khoom seem nrog cov cua agitation thiab cov tshuaj txau siab. Los ntawm txhais tes sorters ces cais cov txiv hmab txiv ntoo siav los ntawm kev tsis lees paub, kom ntseeg tau tias tsuas yog cov khoom siv qib siab nkag mus rau hauv cov txheej txheem thiab tiv thaiv refiners los ntawm kev puas tsuaj.
2. Crusher
Qhov no hnyav-duty module crushes txiv hmab txiv ntoo mus rau hauv ib tug ntxhib mash. Serrated blades rhuav daim tawv nqaij thiab cov tawv nqaij nyob rau hauv kev kub ceev 1470rpm.
3. Pulping thiab Refining Tshuab
Kab rov tav nruas haum nrog rotating paddles thawb lub mash los ntawm perforated sieves. Mesh loj (0.6 - 2.0 mm) txhais qhov kev ntxhib los mos kawg. Tus tsim ua tiav txog li 95% pulp rov qab thiab muab cov cuab yeej tsis pub hloov mesh rau kev hloov khoom sai.
4. Nqus Deaerator
Kev khiav hauj lwm qis dua -0.09 MPa, nws strips yaj oxygen thiab lwm yam tsis-condensable gases. Cov kauj ruam no tiv thaiv rhiab aromas thiab ntuj pigments, thiab tiv thaiv oxidation uas yuav npub tsw los yog xim.
5. Homogenizer
Lub hauv paus ntsiab lus ntawm cov txiv hmab txiv ntoo puree tshuab, homogenizer quab yuam cov khoom los ntawm ib tug precision valve ntawm 20 - 60 MPa. Qhov tshwm sim shear thiab cavitation txo qhov me me thiab sib npaug ntawm cov fibers, pectins, thiab roj.
• Cov txiaj ntsig: creamy lub qhov ncauj, zoo li glossy, thiab lub sij hawm ntev stability.
• Kev tsim kho: cov khoom noj-qib piston thaiv, tungsten-carbide valve rooj, kev ruaj ntseg bypass voj.
• Kev xaiv: ib leeg- lossis ob-theem, inline lossis stand-alone lub rooj zaum qauv.
• Peev Xwm Ntau: los ntawm cov chav kuaj mus rau cov kab kev lag luam.
Muab tso rau tom qab lub deaerator thiab ua ntej kom tsis muaj menyuam, nws ua kom ruaj khov, huab cua tsis muaj cov khoom matrix npaj rau kev sau.
6. Sterilizer
Tubular lossis tube-hauv-tube sterilizer tsa cov khoom kub kom tsis muaj menyuam ua ntej sau. PID tswj tswj qhov kub thiab txias ntawm cov kua theem precision, thaum maj mam pressurization tiv thaiv boiling thiab fouling.
7. Aseptic / Kub Filler
Servo-driven piston fillers dos puree rau hauv lub raj mis me me, hnab, los yog thawv hom. Tsis siv neeg txau cov tshuaj tua kab mob ntawm aseptic muab tub lim tswj asepsis. HMI daim ntawv qhia tswj ua kom muaj kev hloov pauv SKU tam sim.
8. CIP System
Lub kaw lus (alkaline / acid / dej kub / yaug) ua haujlwm tsis siv neeg tu. Conductivity sensors thiab time-temperature logging ua tau raws li qhov yuav tsum tau ua. Kaw loops txo kev siv tshuaj lom neeg thiab tiv thaiv cov neeg ua haujlwm.
Qhov tshwm sim: ib qho kawg-rau-kawg kab uas crushes, refines, deaerates, homogenizes, sterilizes, thiab fills-ua ruaj khov, muaj txiaj ntsig zoo puree nrog tsawg kawg downtime thiab zoo ib yam nyob rau hauv txhua txhua batch.
EasyReal tsim nws lub tshuab ua zaub puree los lis ntau cov khoom xyaw thiab cov qauv.
• Txiv hmab txiv ntoo inputs:txiv nkhaus taw, txiv tsawb, guava, pineapple, papaya, kua, txiv duaj, txiv duaj, plum, citrus.
• Zaub mov:carrots, taub dag, beetroot, txiv lws suav, spinach, pob kws qab zib.
• Cov ntaub ntawv nkag:tshiab, khov, los yog aseptic concentrates.
• Tso zis tawm tswv yim:
1. Ib leeg-lub zog puree (10-15 °Brix)
2. Concentrated puree (28–36 °Brix)
3. Cov zaub mov uas muaj suab thaj tsawg lossis fiber ntau
4. Blended txiv hmab txiv ntoo- zaub hauv paus rau me nyuam noj zaub mov los yog smoothies
Ua Adaptability
Kho cua sov thiab homogenization profiles tswj lub caij hloov pauv hauv viscosity lossis acidity.
Kev sib txuas ceev ceev thiab hinged npog tso cai CIP kev siv tau sai thiab kev hloov mesh ntawm cov khoom siv.
Nrog tib txoj kab ua tiav, cov neeg ua haujlwm tuaj yeem ua cov txiv nkhaus taw rau lub caij ntuj sov thiab kua hauv lub caij ntuj no, ua kom siv tau siab thiab them rov qab sai.
Ntawm qhov system cov tub ntxhais yog Siemens PLC nrog kov-screen HMI, sib koom ua ke tag nrho cov modules hauv ib txheej automation.
• Kev Tswj Xyuas Daim Ntawv Qhia: Cov kev txwv ua ntej rau txhua hom txiv hmab txiv ntoo—kub, nqus tsev, homogenization siab, tuav lub sij hawm, thiab lwm yam.
• Alarms & Interlocks: tiv thaiv kev ua haujlwm thaum lub valve lossis CIP loops qhib.
• Tej thaj chaw deb Diagnostics: tus qauv configuration PLC txhawb tej thaj chaw deb kev taw qhia thiab kev soj ntsuam txhaum.
• Zog Dashboard: saib xyuas chav dej, dej, thiab lub zog rau ib pawg los txhim kho cov khoom siv.
• Kev Nkag Mus Rau Hauv Lub Luag Haujlwm: Cov neeg ua haujlwm, cov kws tsim khoom, thiab cov neeg saib xyuas muaj cai sib txawv.
Cov pob txha tswj no ua kom cov ntsiab lus meej meej, kev hloov pauv luv luv, thiab rov ua tau zoo - txawm tias ua haujlwm kaum-liter khiav los yog ntau-tuj ntau lawm.
Los ntawm kev tsim mus rau commissioning, Shanghai EasyReal Machinery Co., Ltd. muab tag nrho cov turnkey workflow:
1. Scope Definition: txheeb xyuas cov khoom, muaj peev xwm, thiab ntim cov hom phiaj.
2. Pilot Trials: khiav cov ntaub ntawv coj mus kuaj ntawm EasyReal's Beverage R&D Center kom siv tau cov viscosity thiab tawm los.
3. Layout & P&ID: customized 2D / 3D tsim nrog optimized khoom txaus.
4. Manufacturing & Assembly: ISO-certified fabrication siv SUS304/SUS316L thiab orbital-welded piping.
5. Installation & Commissioning: on-site calibration and operator training.
6. Kev them nyiaj yug tom qab muag: thoob ntiaj teb spare-part logistics thiab tej thaj chaw deb kev pab cuam.
Nrog 25 xyoo ntawm kev paub thiab kev teeb tsa hauv 30 + lub teb chaws, EasyReal muab cov kab ntshiab uas sib npaug qhov tseeb, kev nyiam huv, thiab kev ua haujlwm zoo.
Txhua qhov project aims los pab cov txheej txheem ua kom tiav cov zis ruaj khov, ua kom lub neej ntev, thiab kev tuav tau zoo dua.
Pib koj qhov project hnub no.
Visit https://www.easireal.com or email sales@easyreal.cn to request a quotation or schedule a pilot test.
