Shanghai EasyReal Machinery Co., Ltd. (EasyReal,easireal.com) adamaliza ntchito yosinthira zinthuShandong Shilibao Food Technology Co., Ltd. (Shilibao Foods)Pulojekitiyi ikuphatikizapomizere iwiri yonse yopangiraMzere umodzi umapangaMadzi a zipatso ndi ndiwo zamasamba a NFC ndi zamkatindipo amaikamoMatumba a aseptic a 200L/220LMzere wachiwiri umasintha maziko a aseptic kukhalazakumwa zamadzimadzi zokonzeka kumwandipo amawadzaza mumabotolo agalasi at Mabotolo 3000 pa ola limodzi (3000BPH).
Kukhazikitsa kumeneku kumathandizira zinthu zonse zogulitsa ndi kugulitsa. Kumathandizanso kugwira ntchito kwa zipatso zambiri. Chogwirira cha mizerephwetekere, apulo, peyala, hawthorn, ndi zinthu zina zofanana. Ogwiritsa ntchito amayendetsa mizere yonseyi ndi makonda omveka bwino. Amayang'anira mfundo zazikulu kudzeraKulamulira kwa SiemensndiWinCC SCADA/HMI.
Dzina la Pulojekiti
Mzere wa Madzi ndi Zipatso za Turnkey Multi-Fruit NFC (3TPH) + Mzere wa Zakumwa za Madzi (3000BPH)
Pulojekitiyi imathandizira njira ziwiri zopangira zinthu:
Njira 1: Bomba la NFC lalikulu
• Madzi a NFC ndi zamkati
• Yodzaza mkatiMatumba a aseptic a 200L ndi 220L
• Kusungidwa pakutentha kozungulira kapena kosungirako kozizira
• Nthawi yogwiritsira ntchito ≥Chaka chimodzipansi pa malo oyenera osungira
Njira yachiwiri: Zakumwa za NFC m'mabotolo
• Amagwiritsa ntchito maziko a thumba lopanda mabakiteriya ngati chakudya
• Yodzaza mkatiMabotolo agalasi a 270ml / 350ml / 1000ml
• Kusungidwa pakutentha kwa mlengalenga
• Nthawi yothera pashelefuChaka chimodzipansi pa mikhalidwe yoyenera
Kapangidwe ka njira ziwirika kamathandiza makasitomala kuyendetsa bwino kupanga ndi kugulitsa. Fakitaleyi imatha kukonzekera zinthu zoyambira pasadakhale. Imathanso kuchitapo kanthu mwachangu pamene kufunika kwa msika kwasintha.
Kuthekera ndi Kuyika
• Kuthekera:Matani atatu pa ola limodzi (3TPH)
• Maphukusi:Matumba a aseptic a 200L ndi 220L
Njira Yopangira Yachizolowezi
Mzerewu umagwirizanitsa masitepe ofunikira mu njira imodzi yokhazikika yopangira:
1. Kusamba
2. Kuphwanya
3. Kutentha koyambirira
4. Kupukuta ndi kuyeretsa
5. Kulekana
6. Kuchepa mphamvu
7. Kusakaniza kothamanga kwambiri kuti kapangidwe kake kakhale kokongola
8. Kuyeretsa machubu osayambitsa matenda
9. Kudzaza thumba lopanda mabakiteriya (200L/220L)
Gawo lililonse limathandizira lotsatira. Mzerewu umasunga kuyenda bwino ndipo umachepetsa kugwiritsidwa ntchito ndi manja.
EasyReal yaphatikiza zida zofunika pansipa:
• Zipatso ndi ndiwo zamasambamakina ochapira(za zipangizo zosiyanasiyana)
•Chotsukira cha hammer(kuphwanya koyamba)
•Chotenthetsera chodzipangira chokha(kutenthetsa koyenera)
•Chopukusira ndi choyeretsera cha magawo awiri(kuchotsa ndi kuyeretsa)
•Sentifuge yozungulira yochotsera screw(kulekana)
• Motsatanachotsukira mpweya chopanda mpweya(amachepetsa mpweya wosungunuka)
• Motsatanachipangizo chosakaniza champhamvu kwambiri(kumapangitsa kuti kapangidwe kake kakhale kogwirizana)
•Chotsukira chodzipangira chokha cha aseptic tubular(pokonza zinthu zosawononga chilengedwe)
•Makina odzaza matumba a Aseptic(200L/220L)
•Siemens yowongolera yokha + WinCC SCADA/HMI
• Makina amagetsi:makina oyeretsera a CIP okha, makina okonzera madzi oyera, makina oyeretsera mpweya, ndi zina zotero.
Zipangizo zosiyanasiyana zimakhala zosiyana. Zamkati mwa phwetekere, madzi a apulo, ndi zamkati mwa hawthorn sizimayenda mofanana. Zimasiyananso mu ulusi ndi zinthu zolimba. Mzerewu umagwiritsa ntchito pulping/refine, leating, deaeration, ndi controlled heat treatment kuti uthetse kusiyana kumeneko. Zimathandiza kasitomala kusunga kukhazikika kwa malonda ndi kubwerezabwereza nyengo iliyonse.
Kuthekera ndi Kuyika
• Kuchuluka kwa ntchito yokonza:1000 L/ola
• Kudzaza:3000BPH
• Kukula kwa mabotolo:Mabotolo agalasi a 270ml / 350ml / 1000ml
Njira Yopangira Yachizolowezi
Mzerewu umayang'ana kwambiri pa chithandizo chotetezeka cha kutentha ndi mabotolo okhazikika:
1. Kusakaniza ndi kulamulira maphikidwe
2. Kuchepa kwa mphamvu
3. Kusakaniza kwamphamvu kuti pakhale mawonekedwe ofanana
4. Kuyeretsa matumbo
5. Kutsuka mabotolo, kudzaza, ndi kuphimba
6. Kupopera ndi kuziziritsa kwa ngalande
7. Kuumitsa pamwamba
8. Kulemba ma code
9. Kulongedza zikwama
Mzerewu umathandizira kutulutsa kokhazikika komanso kulongedza bwino.
Zida Zazikulu ndi Machitidwe
EasyReal yapereka ndikuphatikiza zotsatirazi:
•Kusakaniza ndi njira yowongolera maphikidwe
• Motsatanachotsukira mpweya chopanda mpweya
• Motsatanachipangizo chosakaniza champhamvu kwambiri
•Chotsukira chodzipangira chokha
•Makina ochapira, odzaza, ndi ophimba mabotolo agalasi atatu mu imodzi
•Chopopera cha pasteurizer ndi choziziritsira cha ngalande
•Chowumitsira mpweya cha dzanja la kangaude
•Wopanga ma code a Inkjet
•Dongosolo lolongedza zikwama
• Makina amagetsi:CIP yokha, kukonzekera madzi oyera, makina opopera mpweya, ndi zina zotero.
Njira yogulitsira mabotolo iyi imasintha zinthu zopanda poizoni kukhala zakumwa zokhazikika pashelefu. Imathandizanso mabotolo osiyanasiyana, zomwe zimathandiza kukonzekera zinthu.
1) Kukonzekera kosinthika kwa kupanga
Chomerachi chingathe kupanga madzi a NFC ndi zamkati zambiri kaye. Chingathe kusunga matumba osayambitsa matenda ndikuwagwiritsa ntchito pambuyo pake. Izi zimachepetsa kupanikizika nthawi yachilimwe.
2) Njira yokhazikika yopangira
Mizere imagwiritsa ntchito njira zomveka bwino komanso kapangidwe kokhazikika ka kayendedwe ka madzi. Ogwiritsa ntchito amawunika mfundo zazikulu kudzera muWinCC SCADA/HMIAmatsatira makonda wamba ndipo amasunga khalidwe lokhazikika.
3) Thandizo lamphamvu la ukhondo
Pulojekitiyi ikuphatikizapo makina oyeretsera a CIP okha komanso zinthu zina zothandizira. Izi zimachepetsa ntchito yoyeretsa pamanja komanso zimathandiza kuti ntchito ya tsiku ndi tsiku ikhale yokhazikika.
4) Mitundu iwiri ya misika iwiri
• Matumba ambiri osayambitsa matenda amathandizira kupezeka kwa B2B komanso kusungirako kosavuta.
• Zakumwa za m'mabotolo agalasi zimathandiza kugulitsa ndi njira zogulitsira zakumwa.
EasyReal yapereka njira yonse yosinthira mizere yonse iwiri. EasyReal yafotokoza izi:
• Kapangidwe ka njira ndi kuphatikiza machitidwe
• Kupereka zida ndi kufananiza mizere
• Kugwirizana ndi zinthu zina (CIP, madzi oyera, mpweya wabwino, ndi zina zotero)
• Kukhazikitsa zokha ndiKulamulira kwa SiemensndiWinCC
• Malangizo okhazikitsa ndi chithandizo chokhazikitsa
Kasitomala akhoza kuyendetsa mizere yonse iwiri ndi dongosolo limodzi lomveka bwino lowongolera. Dongosololi limathandizira kutulutsa kokhazikika komanso kugwira ntchito tsiku ndi tsiku.
Nthawi yotumizira: Marichi-06-2026
