I-Turnkey 3TPH NFC Juice & Pulp Line yeShilibao

IShanghai EasyReal Machinery Co., Ltd. (EasyReal,easireal.com) igqibile iprojekthi ye-turnkey yeShandong Shilibao Food Technology Co., Ltd. (Shilibao Foods)Le projekthi ibandakanyaimigca emibini epheleleyo yemvelisoUmgca omnye uvelisaIjusi yeziqhamo nemifuno ye-NFC kunye ne-pulpkwaye uyipakisheIingxowa ze-aseptic ezingama-200L/220LUmgca wesibini uguqula isiseko se-aseptic sibeiziselo zejusi esele zilungile ukuselwaaze azizaliseiibhotile zeglasi at Iibhotile ezingama-3000 ngeyure (3000BPH).

Olu seto luxhasa ukuthengiswa okukhulu kunye neemveliso ezithengiswayo. Lukwaxhasa nokusebenza kweziqhamo ezininzi. Isibambo semigcaitamati, iapile, ipere, ihawthorn, kunye nezinye izinto ezifanayo. Abaqhubi baqhuba zombini imigca ngokuseta okucacileyo. Bajonga amanqaku aphambili ngokusebenzisaUlawulo lwe-SiemenskwayeI-WinCC SCADA/HMI.

Igama leprojekthi

I-Turnkey Multi-Fruit NFC Juice & Pulp Line (3TPH) + I-Juice Beverage Line (3000BPH)

Ividiyo yokwenyani evela kwiShandong Shilibao Food Technology Co., Ltd.

Oko Kuveliswa Ngumthengi

Le projekthi ixhasa iindlela ezimbini zemveliso:
Indlela 1: Isiseko se-NFC esikhulu
• Ijusi ye-NFC kunye ne-pulp
• Ipakishwe ngaphakathiIingxowa ze-aseptic ezingama-200L kunye nama-220L
• Igcinwe aphaubushushu obuphakathi okanye kwindawo ebandayo yokugcina
• Ixesha lokuphelelwa lixesha ≥Unyaka o-1phantsi kweemeko ezifanelekileyo zokugcina
Indlela yesi-2: Iziselo ze-NFC ezibhotileni
• Isebenzisa isiseko sengxowa esingenabungozi njengesondlo
• Ipakishwe ngaphakathiIibhotile zeglasi ezingama-270ml / 350ml / 1000ml
• Igcinwe aphaubushushu obugciniwe
• Beka ubomi kwishelufaUnyaka o-1phantsi kweemeko ezifanelekileyo
Olu yilo lweendlela ezimbini lunceda abathengi ukuba balinganise imveliso kunye nentengiso. Isityalo singalungiselela iimveliso ezisisiseko kwangaphambili. Siyakwazi nokusabela ngokukhawuleza xa imfuno yemarike itshintsha.

Umgca A: Umgca we-3TPH NFC Juice & Pulp (200L/220L Aseptic Bags)

Umthamo kunye nokuPakisha
• Umthamo:Iitoni ezi-3 ngeyure (3TPH)
• Ukupakisha:Iingxowa ze-aseptic ezingama-200L kunye nama-220L
Inkqubo yeMveliso eqhelekileyo
Lo mgca udibanisa amanyathelo angundoqo kwinkqubo enye yemveliso ezinzileyo:
1. Ukuhlamba
2. Ukutyumza
3. Ukufudumeza kwangaphambili
4. Ukucola nokucokisa
5. Ukwahlukana
6. Ukuncipha
7. Ukuxuba ngoxinzelelo oluphezulu ukuze kube ngcono ukuthungwa
8. Ukubulala iintsholongwane kwityhubhu engabulala ntsholongwane
9. Ukuzaliswa kwengxowa engasebenzi kakuhle (200L/220L)
Inyathelo ngalinye lixhasa elilandelayo. Umgca ugcina ukuhamba komoya kuzinzile kwaye unciphisa ukuphathwa ngesandla.

Izixhobo eziphambili kunye neenkqubo

I-EasyReal idibanise izixhobo eziphambili ezingezantsi:

• Iziqhamo nemifunoiinkqubo zokuhlamba impahla(kwizinto ezahlukeneyo zokwenza imveliso)
Isixhobo sokutyumza ngesando(ukutyumza okuphambili)
I-preheater ye-tubular ezenzekelayo(ukufudumeza kwangaphambili okulawulwayo)
Umtshini wokucoca kunye nomcoci onezigaba ezimbini(ukukhupha nokucoca)
I-centrifuge ye-screw decanter ethe tye(ukwahlukana)
• Nomgcaisixhobo sokucoca ulwelo(kunciphisa ioksijini enyibilikisiweyo)
• Nomgcaiyunithi yokuxuba enoxinzelelo oluphezulu(iphucula ukuhambelana kobume)
Isicoci se-aseptic tubular esizenzekelayo(yokucubungula i-aseptic)
Umatshini wokuzalisa ingxowa ye-Aseptic(200L/220L)
Inkqubo yolawulo oluzenzekelayo ye-Siemens + I-WinCC SCADA/HMI
• Iinkqubo zoncedo:inkqubo yokucoca i-CIP ngokuzenzekelayo, inkqubo yokulungiselela amanzi acocekileyo, inkqubo ye-air compressor, njl.

Kutheni le nto lo mgca usebenza kwi-multi-fruit Operation

Izinto eziluhlaza ezahlukeneyo ziziphatha ngendlela eyahlukileyo. I-pulp yetumato, ijusi yeapile, kunye ne-pulp ye-hawthorn azihambi ngendlela efanayo. Zikwahluka kwi-fiber kunye nezinto eziqinileyo. Lo mgca usebenzisa i-pulping/refing, ukwahlula, ukucima umoya, kunye nonyango lobushushu olulawulwayo ukusingatha loo mahluko. Inceda umthengi ukuba agcine uzinzo lwemveliso kunye nokuphindaphinda kwayo ngamaxesha onyaka.

Iifoto zokwenyani ezivela kwiShandong Shilibao Food Technology Co., Ltd.

Iseti yeValve yePlate-yoTshisa-yokutshintsha-ubushushu
Umsebenzi Wokugunyazisa Indawo
I-Aseptic-Sterilization-Skid
Isishwankathelo-seQonga-loLwahlulo

Umgca B: Umgca wesiselo sejusi (iibhotile zeglasi ezingama-3000BPH)

Umthamo kunye nokuPakisha
• Umthamo wokucubungula:1000 L/iyure
• Umthamo wokugcwalisa:3000BPH
• Ubungakanani beebhotile:Iibhotile zeglasi ezingama-270ml / 350ml / 1000ml
Inkqubo yeMveliso eqhelekileyo
Lo mgca ugxile kunyango olukhuselekileyo lobushushu kunye nokufakwa kweebhotile ezizinzileyo:
1. Ukudibanisa kunye nokulawula iresiphi
2. Ukuncipha komoya
3. Ukuxuba ngoxinzelelo oluphezulu ukuze kubekho ubume obufanayo
4. Ukubulala iintsholongwane kwi-Tubular
5. Ukuhlamba iibhotile, ukuzalisa, kunye nokuvala isiciko
6. Ukucoca kunye nokupholisa i-tunnel spray
7. Ukomisa umphezulu
8. Ukubhala iikhowudi
9. Ukupakisha iibhokisi
Umgca uxhasa imveliso ezinzileyo kunye nomgangatho wokupakishwa ohambelanayo.
Izixhobo eziphambili kunye neenkqubo
I-EasyReal inikezele kwaye idibanise oku kulandelayo:
Inkqubo yokudibanisa kunye nokulawula iresiphi
• Nomgcaisixhobo sokucoca ulwelo
• Nomgcaiyunithi yokuxuba enoxinzelelo oluphezulu
Isicoci setyhubhu esizenzekelayo
Umatshini wokuhlamba, wokugcwalisa, kunye nowokuvala iibhotile zeglasi ezi-3 kwi-1
Isitshizi se-tunnel spray kunye ne-cooler
Umoya wokomisa ingalo yesigcawu
Ikhowudi ye-Inkjet
Inkqubo yokupakisha iibhokisi
• Iinkqubo zoncedo:i-CIP ezenzekelayo, ukulungiswa kwamanzi acocekileyo, inkqubo ye-air compressor, njl. njl.
Le ndlela yokufaka iibhotile iguqula iimveliso ezisisiseko se-aseptic zibe ziziselo ezihlala ixesha elide eshelufini. Ikwaxhasa ubungakanani beebhotile ezahlukeneyo, nto leyo enceda ekucwangcisweni kwemveliso.

Iingenelo eziphambili zokutya kweShilibao

1) Ucwangciso lwemveliso oluguquguqukayo
Isityalo singavelisa ijusi ye-NFC kunye ne-pulp ngobuninzi kuqala. Singagcina iingxowa ze-aseptic size sizisebenzise kamva. Oku kunciphisa uxinzelelo ngexesha lexesha loxinzelelo.
2) Inkqubo yemveliso ezinzileyo
Imigca isebenzisa ingqiqo yenkqubo ecacileyo kunye noyilo oluzinzileyo lokuhamba komoya. Abaqhubi bajonga amanqaku aphambili ngokusebenzisaI-WinCC SCADA/HMIZilandela useto oluqhelekileyo kwaye zigcina umgangatho uzinzile.
3) Inkxaso eqinileyo yococeko
Le projekthi ibandakanya inkqubo yokucoca i-CIP ezenzekelayo kunye nezixhobo ezincedisayo. Oku kunciphisa umsebenzi wokucoca ngesandla kwaye kuxhasa ukusebenza okuzinzileyo kwemihla ngemihla.
4) Iifomathi ezimbini zeemarike ezimbini
• Iingxowa ezinkulu ezingasebenzi kakuhle zixhasa unikezelo lwe-B2B kunye nokugcinwa okuguquguqukayo.
• Iziselo zeglasi zixhasa iindlela zokuthengisa kunye neendlela zokusela ezilungele ukuselwa.

I-Turnkey Scope yi-EasyReal

I-EasyReal inikezele ngesisombululo esipheleleyo se-turnkey kuzo zombini iilayini.
• Uyilo lwenkqubo kunye nokuhlanganiswa kwenkqubo
• Ubonelelo lwezixhobo kunye nokuhambelana kwemigca
• Ukuhambelana kwezixhobo (i-CIP, amanzi acocekileyo, unikezelo lomoya, njl.njl.)
• Ukuseta okuzenzakalelayo ngeUlawulo lwe-SiemenskwayeI-WinCC
• Isikhokelo sokufakelwa kunye nenkxaso yokugunyazisa
Umthengi angaqhuba zombini iilayini ngesakhiwo esinye esicacileyo solawulo. Le nkqubo ixhasa imveliso ezinzileyo kunye nokusebenza okusebenzayo kwemihla ngemihla.

Umthengisi weNtsebenziswano

Ababoneleli be-EasyReal Cooperative

Ixesha leposi: Matshi-06-2026