I-Shanghai EasyReal Machinery Co., Ltd. (EasyReal,easireal.com) uqedele iphrojekthi ye-turnkey yeI-Shandong Shilibao Food Technology Co., Ltd. (Shilibao Foods)Le phrojekthi ihlanganisaimigqa emibili yokukhiqiza epheleleUmugqa owodwa ukhiqizaIjusi yezithelo nemifino ye-NFC kanye ne-pulpbese uyipakishaIzikhwama ze-aseptic ezingama-200L/220LUmugqa wesibili uphendula isisekelo se-aseptic sibeiziphuzo zejusi ezilungele ukuphuzafuthi ubagcwaliseamabhodlela engilazi at Amabhodlela angu-3000 ngehora (3000BPH).
Lokhu kusethwa kusekela kokubili ukuphakelwa ngobuningi kanye nemikhiqizo yokuthengisa. Kusekela nokusebenza kwezithelo eziningi. Izibambo zemigqautamatisi, i-apula, i-pear, i-hawthorn, kanye nezinye izinto zokusetshenziswa ezifanayo. Abaqhubi baqhuba imigqa yomibili ngezilungiselelo ezicacile. Baqapha amaphuzu abalulekile ngokusebenzisaUkulawula kwe-SiemensfuthiI-WinCC SCADA/HMI.
Igama Lephrojekthi
Umugqa Wejusi Ne-Pulp We-Turnkey Multi-Fruit NFC (3TPH) + Umugqa Wesiphuzo Sejusi (3000BPH)
Le phrojekthi isekela izindlela ezimbili zomkhiqizo:
Umzila 1: Isisekelo se-NFC esikhulu
• Ijusi le-NFC kanye ne-pulp
• Kupakishwe ngaphakathiIzikhwama ze-aseptic ezingama-200L kanye nama-220L
• Kugcinwe e-izinga lokushisa elizungezile noma endaweni ebandayo yokugcina
• Isikhathi sokuphelelwa yisikhathi ≥Unyaka ongu-1ngaphansi kwezimo ezifanele zokugcina
Umzila 2: Iziphuzo ze-NFC ezisemabhodleleni
• Isebenzisa isisekelo sesikhwama esingenamagciwane njengokudla
• Kupakishwe ngaphakathiAmabhodlela engilazi angu-270ml / 350ml / 1000ml
• Kugcinwe e-izinga lokushisa elizungezile
• Isikhathi sokuphelelwa yisikhathiUnyaka ongu-1ngaphansi kwezimo ezifanele
Lo mklamo wezindlela ezimbili usiza amakhasimende ukuthi alinganisele ukukhiqizwa nokuthengiswa. Isitshalo singalungiselela imikhiqizo eyisisekelo kusenesikhathi. Singasabela ngokushesha lapho isidingo semakethe sishintsha.
Umthamo kanye Nokupakisha
• Umthamo:Amathani ama-3 ngehora (3TPH)
• Ukupakisha:Izikhwama ze-aseptic ezingama-200L kanye nama-220L
Inqubo Yokukhiqiza Ejwayelekile
Lo mugqa uxhumanisa izinyathelo eziyinhloko nenqubo eyodwa yokukhiqiza ezinzile:
1. Ukugeza
2. Ukuchoboza
3. Ukushisa kusengaphambili
4. Ukudonsa nokuhlanza
5. Ukuhlukana
6. Ukuncipha kombono
7. Ukuxuba ngokucindezela okuphezulu ukuze kube nokuthungwa okungcono
8. Ukubulala amagciwane kweshubhu engasebenzi kahle
9. Ukugcwaliswa kwesikhwama esingenamagciwane (200L/220L)
Isinyathelo ngasinye sisekela esilandelayo. Umugqa ugcina ukugeleza kuzinzile futhi unciphisa ukuphathwa ngesandla.
I-EasyReal ihlanganise imishini ebalulekile ngezansi:
• Izithelo nemifinoizinhlelo zokuwasha(ngezinto zokusetshenziswa ezahlukene)
•I-hammer crusher(ukuchoboza okuyinhloko)
•Isifudumezi se-tubular esizenzakalelayo(ukushisa kwangaphambili okulawulwayo)
•I-pulper kanye ne-refiner enezigaba ezimbili(ukukhipha nokucwenga)
•I-centrifuge yesikulufu esivundlile(ukuhlukana)
• Emugqeniumshini wokuhlanza uthuli(kunciphisa i-oxygen encibilikisiwe)
• Emugqeniiyunithi yokuxuba enomfutho ophezulu(kuthuthukisa ukuhambisana kokuthungwa)
•Isibulali-zinambuzane esizenzakalelayo se-aseptic tubular(yokucubungula i-aseptic)
•Umshini wokugcwalisa izikhwama ze-Aseptic(200L/220L)
•Uhlelo lokulawula oluzenzakalelayo lwe-Siemens + I-WinCC SCADA/HMI
• Izinhlelo zezinsiza:uhlelo lokuhlanza i-CIP oluzenzakalelayo, uhlelo lokulungiselela amanzi ahlanzekile, uhlelo lwe-air compressor, njll.
Izinto zokusetshenziswa ezahlukene ziziphatha ngendlela ehlukile. I-pulp katamatisi, ijusi lama-apula, kanye ne-pulp ye-hawthorn akugelezi ngendlela efanayo. Ziyahlukahluka futhi nge-fiber kanye nezinto eziqinile. Lo mugqa usebenzisa i-pulping/refing, separation, deaeration, kanye nokwelashwa kokushisa okulawulwayo ukuze kusingathwe lowo mehluko. Kusiza ikhasimende ukuthi ligcine umkhiqizo uzinzile futhi uphindaphindeka kuzo zonke izinkathi zonyaka.
Umthamo kanye Nokupakisha
• Umthamo wokucubungula:1000 L/ihora
• Umthamo wokugcwalisa:3000BPH
• Usayizi wamabhodlela:Amabhodlela engilazi angu-270ml / 350ml / 1000ml
Inqubo Yokukhiqiza Ejwayelekile
Lo mugqa ugxile ekwelashweni kokushisa okuphephile kanye nokufakwa kwamabhodlela okuzinzile:
1. Ukulawula ukuxuba nokupheka
2. Ukuncipha komoya
3. Ukuxubana ngokucindezela okuphezulu ukuze kube nokuthungwa okufanayo
4. Ukubulala amagciwane nge-tubular
5. Ukuwasha amabhodlela, ukugcwalisa, kanye nokuvala isivalo
6. Ukuhlanza nokupholisa i-tunnel spray
7. Ukomisa ubuso
8. Ukubhala amakhodi
9. Ukupakisha ikesi
Ulayini usekela umkhiqizo ozinzile kanye nekhwalithi yokupakishwa ehambisanayo.
Imishini Eyinhloko Nezinhlelo
I-EasyReal inikeze futhi yahlanganisa okulandelayo:
•Uhlelo lokuhlanganisa nokulawula izindlela zokupheka
• Emugqeniumshini wokuhlanza uthuli
• Emugqeniiyunithi yokuxuba enomfutho ophezulu
•Isihlanzisi esizenzakalelayo se-tubular
•Umshini wokuwasha, wokugcwalisa, kanye nowokuvala amabhodlela engilazi angu-3 ku-1
•Isifutho sokufaka i-pasteurizer nesipholile se-tunnel spray
•Umshini wokomisa umoya wengalo yesicabucabu
•Umshini wokubhala ikhodi we-inkjet
•Uhlelo lokupakisha ikesi
• Izinhlelo zezinsiza:i-CIP ezenzakalelayo, ukulungiswa kwamanzi ahlanzekile, uhlelo lwe-air compressor, njll.
Le ndlela yokufaka amabhodlela iguqula imikhiqizo eyisisekelo engasebenzi kahle ibe iziphuzo ezihlala isikhathi eside eshalofini. Iphinde isekele osayizi abaningi bamabhodlela, okusiza ukuhlela umkhiqizo.
1) Ukuhlela ukukhiqiza okuguquguqukayo
Lesi sitshalo singakhiqiza ijusi le-NFC kanye ne-pulp ngobuningi kuqala. Singagcina izikhwama ze-aseptic bese sizisebenzisa kamuva. Lokhu kunciphisa ingcindezi ngezikhathi zokushisa.
2) Inqubo yokukhiqiza ezinzile
Imigqa isebenzisa indlela ecacile yenqubo kanye nomklamo wokugeleza okuzinzile. Abaqhubi baqapha amaphuzu abalulekile ngokusebenzisaI-WinCC SCADA/HMIZilandela izilungiselelo ezijwayelekile futhi zigcina ikhwalithi izinzile.
3) Ukusekelwa okuqinile kwenhlanzeko
Le phrojekthi ihlanganisa uhlelo lokuhlanza lwe-CIP oluzenzakalelayo kanye nezinsiza ezisekelayo. Lokhu kunciphisa umsebenzi wokuhlanza ngesandla futhi kusekela ukusebenza okuzinzile kwansuku zonke.
4) Amafomethi amabili ezimakethe ezimbili
• Izikhwama ezinkulu ezingasebenzi kahle zisekela ukuhlinzekwa kwe-B2B kanye nesitoreji esiguquguqukayo.
• Iziphuzo zamabhodlela engilazi zisekela iziteshi zokuthengisa nezokulungela ukuphuzwa.
I-EasyReal ilethe ikhambi eliphelele le-turnkey lazo zombili imigqa. I-EasyReal imboziwe:
• Ukwakhiwa kwenqubo nokuhlanganiswa kwesistimu
• Ukuhlinzekwa kwemishini kanye nokufanisa imigqa
• Ukuhambisana kwezinsiza (i-CIP, amanzi ahlanzekile, ukuphakelwa komoya, njll.)
• Ukusethwa kokuzenzakalela ngeUkulawula kwe-SiemensfuthiI-WinCC
• Isiqondiso sokufakwa kanye nokusekelwa kokugunyazwa
Ikhasimende lingasebenzisa yomibili imigqa ngesakhiwo esisodwa sokulawula esicacile. Uhlelo lusekela umkhiqizo ozinzile kanye nokusebenza kwansuku zonke okusebenzayo.
Isikhathi sokuthunyelwe: Mashi-06-2026
