Mochini oa Litholoana oa Litholoana bakeng sa Ho Etsa Litholoana le Meroho
Mohala oa tlhahiso ea litholoana tsa indasteri ea EasyReal ke sistimi e felletseng e kopanyang ntlafatso ea mochini, taolo ea mocheso, le vacuum conditioning bakeng sa lero, soso kapa tlhahiso ea lijo tsa bana.
Motheo oa mohala ke karolo ea eona e kopantsoeng ea ho hloekisa le ho etsa homogenizing, e tiisang hore sebopeho se ts'oanang le viscosity e tsitsitseng esita le bakeng sa lisebelisoa tsa fibrous kapa high-pectin.
Moqapi oa Moqapi
Ts'ebetso e qala ka mochini o hloekisang phepelo le yuniti e pshatlehang e isang sehlahisoa ho mochini o hloekisang marang-rang.
Vacuum deaerator e tlosa oksijene e qhibilihisitsoeng, 'me e lateloe ke homogenizer e nang le khatello e phahameng e qhalakang likaroloana tse sa qhibiliheng ebe e kenya oli ea tlhaho.
Li-exchanger tsa mocheso oa mofuta oa Tubular kapa Tube-in-tube li sebetsana le ho futhumatsa pele kapa ho etsa sterilization, 'me li-septic filler li phethela potoloho ka ho noa molumo o nepahetseng.
Kaho
• Boitsebiso: SUS304 /SUS316L tšepe e sa hloekang bakeng sa libaka tsohle tsa lihlahisoa tsa lihlahisoa.
• Lihokelo: Li-tri-clamp sanitary fittings le li-gaskets tsa EPDM.
• Boiketsetso: Siemens PLC + HMI ea sekirini sa thetsana.
• Tlhokomelo: Liphanele tse nang le li-hinged le phihlello ea lehlakore la litšebeletso bakeng sa tlhahlobo e bonolo.
Ntlha e 'ngoe le e 'ngoe - ho tloha ho boholo ba pompo ho ea ho agitator geometry - e etselitsoe ho sebetsana le li-puree tse nang le li-viscous tse nang le litšila tse fokolang, ha li ntse li boloka ts'ebetso e feletseng le ho latela bohloeki.
Mochini oa EasyReal fruit puree o ts'ehetsa mefuta e mengata ea lits'ebetso lefapheng la lijo le lino:
• Maro a Litholoana le Nectars: mango, guava, phaenapole, liapole, le li-citrus bases bakeng sa ho kopanya le ho tlatsa.
• Bahlahisi ba Soso le Jam: tamati sauce, jeme ea fragola, le botoro ea apole e nang le sebopeho se tšoanang le ho boloka mebala.
• Lijo tsa Bana le Lihlahisoa tsa Phepo: rantipole, mokopu, kapa pea puree e entsoeng tlas'a moralo o tiileng oa bohloeki.
• Lino tse entsoeng ka limela le lebese le tlatsoang: litholoana kapa meroho e entsoeng ka homogenized bakeng sa yogurt, smoothies, le lebese le nang le tatso.
• Lisebelisoa tsa Culinary le Bakery: litokisetso tsa litholoana bakeng sa ho tlatsoa ka pastry kapa li-ice-cream ripples.
Automation e lumella liphetoho tse potlakileng tsa risepe le tlhahiso e tsitsitseng leha e na le lisebelisoa tse tala tse fapaneng.
Lipotoloho tsa CIP li kopana le HACCP, ISO 22000, le litekanyetso tsa boemo ba lijo tsa FDA.
Li-processor li rua molemo ka mokhoa o tsitsitseng, litletlebo tse fokolang tsa bareki, le ho fana ka nako e tšepahalang.
Ho hlahisa puree ea boleng bo holimo ha se mosebetsi o bonolo oa ho hula—ho hloka ho tšoaroa ka hloko ha fiber, pectin le metsoako ea monko.
Mefuta ea litholoana tse kang mango, banana, kapa guava li na le viscous 'me li hloka sekiri se matla empa se futhumatsoa hamonate ho qoba ho chesoa ke lebota.
Li-purees tsa meroho tse kang rantipole le mokopu li hloka ho futhumatsa pele le ho se sebetse ha enzyme ho boloka 'mala oa tlhaho.
Bakeng sa fragola kapa raspberry, vacuum deaeration le homogenization li bohlokoa ho tsitsisa 'mala le ho thibela karohano.
EasyReal's puree process line e kopanya litlhoko tsena tsohle tsamaisong e tsoelang pele ea bohloeki:
• Moralo o koetsoeng oa bohloeki o fokotsa tšilafalo le oxidation.
• Vacuum deaeration e sireletsa tatso le monko.
• Homogenization ea khatello e phahameng e tiisa matrix e ntle, e tsitsitseng.
• Litsamaiso tsa CIP/SIP li itlhoekisa ka bohona ka lipotoloho tse netefalitsoeng le lirekoto tsa dijithale.
Boemo bona ba ho kopanya bo lumella bahlahisi ho sebetsana le lihlahisoa tse ngata-litholoana, meroho, kapa tse tsoakiloeng-ntle le ho senya botsitso kapa polokeho.
Ho khetha tlhophiso e nepahetseng ho ipapisitse le lipheo tsa tlhahiso, thepa ea thepa le litlhoko tsa scalability. EasyReal e fana ka litlhophiso tse tharo tse tloaelehileng:
1. Lab & Pilot Units (3–100 L/h) - bakeng sa liunivesithi, litsi tsa R&D, le tlhahlobo ea tlhahiso ea lihlahisoa.
2. Mehala-Scale Lines (500-2,000 kg / h) - bakeng sa bahlahisi ba li-niche le lihlahisoa tsa poraefete tse laolang li-SKU tse ngata.
3. Mekhoa ea Liindasteri (lithane tse 5-20 / h) - bakeng sa limela tse kholo tse sebetsanang le litholoana tsa selemo.
Litlhaloso tsa Khetho
• Viscosity Range: 500-6,000 cP; e khetha mofuta oa pompo le bophara ba mocheso oa mocheso.
• Tlhokahalo ea ho futhumatsa: ho tima enzyme (85-95 ° C) kapa sterilization (ho fihlela ho 120 ° C). Mocheso o feto-fetohang o ka loketse mefuta e mengata ea litholoana le meroho.
• Vacuum Capacity: -0.09 MPa bakeng sa deaeration ea lisebelisoa tse sa utloeng mebala.
• Homogenization Khatello: 20–60 MPa, moralo o le mong kapa oa mekhahlelo e 'meli.
• Pipe & Valve Sizing: thibela ho koala le ho boloka phallo ea laminar bakeng sa li-fibrous purees.
• Packaging Path: hot-filling kapa aseptic, ho ipapisitse le litlhoko tsa shelf ea bophelo ba sehlahisoa.
Bakeng sa li-processor tsa lekhetlo la pele, EasyReal e khothaletsa ho etsa tlhahlobo ea netefatso ea sefofane Setsing sa rona sa R&D ho fumana tlhahiso, ho boloka mebala le viscosity pele indasteri e eketseha.
Phallo e latelang e bonts'a mohala o felletseng oa ts'ebetso ea puree, o kopanyang li-module tsohle tse kholo ho kenyelletsa homogenization:
1. Ho Fumana Litholoana tse Raw & Ho Hlatsoa - ho tlosa mobu le masalla a sebelisa li-bubble kapa li-washer tsa rotary.
2. Ho hlopha le ho hlahloba - hana litholoana tse sa butsoang kapa tse senyehileng.
3. Ho seha / Ho phunya / Ho tlosa peo - ho tlosa likoting kapa li-cores ho latela mofuta oa litholoana le ho fumana makhasi a mahoashe.
4. Ho pshatla- ho fokotsa litholoana hore e be setoto se mahoashe se loketseng ho hloekisoa.
5. Pre-Heating / Enzyme Inactivation - e tsitsisa mmala mme e fokotsa boima ba likokoana-hloko. Ho finyella phello ea ho nolofatsa le ho thibela li-enzyme.
6. Pulping le Refination - ho arola letlalo le lipeo, ho hlahisa makhasi a tšoanang.
7. Vacuum Deaeration - e tlosa oksijene e qhibilihisitsoeng le likhase tse sa tsitsang.
8. High-Pressure Homogenization - e ntlafatsa boholo ba likaroloana, e ntlafatsa molomo, 'me e tsitsisa matrix a sehlahisoa.
9. Sterilization / Pasteurization - li-tubular kapa li-tube-in-tube tse futhumatsang mocheso li tšoara puree bakeng sa polokeho.
10. Aseptic / Hot Filling - e tlatsa mekotla e se nang likokoana-hloko, mekotla, kapa linkho.
11. Cooling & Packaging - e tiisa botšepehi ba sehlahisoa pele ho polokelo kapa ho romelloa.
Mohato oa homogenization (Mohato oa 8) o bohlokoa. E fetola makhasi a hloekisitsoeng ka mochini hore e be puree e tsitsitseng, e benyang e nang le botsitso ba nako e telele.
Taolo ea EasyReal's PLC e hokahanya mehato eohle, khatello ea ho rekota, mocheso le data ea vacuum ho netefatsa ho pheta-pheta le ho ts'oara ka botlalo.
Sehlopha se seng le se seng sa EasyReal fruit puree process line se entsoe ka morero bakeng sa bohloeki, ho tšepahala, le ho tsitsa ha sebopeho. Ka kopanelo ba theha sistimi ea modular e feto-fetohang ho tloha sekaleng sa lifofane ho isa boemong bo felletseng ba indasteri.
1. Litholoana Washer & Hlophisa
Li-washer tsa mofuta oa rotary kapa li-bubble li tlosa lerōle le masalla a nang le pherekano ea moea le li-spray tse nang le khatello e phahameng. Joale li-sorter tse entsoeng ka letsoho li arola litholoana tse butsoitseng ho tse lahliloeng, ho etsa bonnete ba hore ke thepa ea boemo bo holimo feela e kenang ts'ebetsong le ho sireletsa lihloekisi hore li se ke tsa senyeha.
2. Mohatelli
Mojule ona o boima o pshatla litholoana hore e be setoto se mahoashe. Makhasi a serethe a tabola letlalo le makhasi ka tlas'a lebelo le phahameng la 1470rpm.
3. Mochini oa ho Pulping le oa ho Hloekisa
Moropa o tšekaletseng o kentsoeng likoaelo tse bilikang o sututsa setoto ka har'a lisefa tse nang le libono. Boholo ba Mesh (0.6 - 2.0 mm) bo hlalosa sebopeho sa ho qetela. Moralo o fihlella ho fihla ho 95% ea ho hlaphoheloa ha pulp mme o fana ka sebaka sa mahala sa marang-rang bakeng sa phetoho e potlakileng ea sehlahisoa.
4. Vacuum Deaerator
E sebetsa ka tlas'a -0.09 MPa, e hlobola oksijene e qhibilihisitsoeng le likhase tse ling tse sa tsitsang. Mohato ona o sireletsa monko o monate le mebala ea tlhaho, hape o thibela oxidation e ka senyang tatso kapa 'mala.
5. Homogenizer
Ntho e bohareng ea mochini oa puree oa litholoana, homogenizer e qobella sehlahisoa ka valve e nepahetseng ho 20 - 60 MPa. Sekhahla le cavitation se hlahisoang se fokotsa boholo ba likaroloana 'me se hasanya likhoele, li-pectins le oli ka tsela e tšoanang.
• Sephetho: molomo o monate, ponahalo e benyang, le botsitso ba nako e telele.
• Kaho: block ea piston ea boemo ba lijo, litulo tsa li-valve tsa tungsten-carbide, loop ea tšireletso ea tšireletso.
• Likhetho: Mothati o le mong kapa oa mekhahlelo e 'meli, o ka hare kapa o ikemetseng oa benche.
• Sebaka sa Bokhoni: ho tloha litsing tsa lab ho ea ho liindasteri.
E behiloe ka mor'a deaerator le pele ho sterilization, e tiisa matrix a sehlahisoa a tsitsitseng, a se nang moea a loketseng ho tlatsoa.
6. Sterilizer
sterilizer ea tubular kapa tube-in-tube e phahamisa mocheso oa sehlahisoa ho thibela pele o tlatsa. Taolo ea PID e boloka mocheso le boemo ba mokelikeli bo nepahetseng, ha khatello e bonolo e thibela ho bela le ho silafatsa.
7. Aseptic / Hot Filler
Li-filler tsa piston tse tsamaisoang ke servo li beha puree ka har'a libotlolo tse nyane tsa botlolo, mokotla kapa linkho. Ho etsa sterilization ea mouoane ka ho iketsa ea aseptic filler e boloka asepsis. Taolo ea risepe ea HMI e nolofalletsa phetoho hanghang ea SKU.
8. Sistimi ea CIP
Sistimi (alkaline / acid / metsi a chesang / rinse) e itlhoekisa ka boiketsetso. Li-sensor tsa conductivity le ho rema lifate ka nako ea mocheso li kopana le litlhoko tsa tlhahlobo. Li-loop tse koetsoeng li fokotsa tšebeliso ea lik'hemik'hale le ho sireletsa basebetsi.
Sephetho: mohala o tlohang ho isa bofelong o silakanyang, o hloekisang, o thethefatsang pelo, o etsa homogenizes, o sterilizes, 'me o tlatsa-ho hlahisa puree e tsitsitseng, ea boleng bo phahameng e nang le nako e fokolang le boleng bo tsitsitseng ho pholletsa le sehlopha se seng le se seng.
EasyReal e rala mochini oa eona oa puree oa meroho ho sebetsana le mefuta e mengata ea metsoako le metsoako.
• Litlhahiso tsa Litholoana:mango, banana, guava, phaenapole, papaya, apole, pere, perekisi, plum, citrus.
• Meroho:rantipole, mokopu, beetroot, tamati, spinach, poone e monate.
• Liforomo tsa ho Kena:tse foreshe, tse leqhoa kapa tse se nang metsi.
• Libopeho tsa Output:
1. Pure ea matla a le mong (10–15 °Brix)
2. Pure e teteaneng (28–36 °Brix)
3. Li-recipe tse nang le tsoekere e tlaase kapa tse nang le fiber e ngata
4. Mekhabiso e kopantsoeng ea litholoana-meroho bakeng sa lijo tsa bana kapa smoothies
Ho ikamahanya le maemo
Li-profiles tsa ho futhumatsa tse feto-fetohang le homogenization li sebetsana le phapang ea nako ea viscosity kapa acidity.
Likopano tse hokelang ka potlako le likoahelo tse nang le lihokelo li lumella netefatso e potlakileng ea CIP le liphetoho tsa mesh lipakeng tsa lihlopha.
Ka mohala o ts'oanang oa ho sebetsa oa puree, basebetsi ba ka sebetsa mango lehlabula le apole mariha, ba boloka tšebeliso e phahame le ho lefa kapele.
Karolong ea mantlha ea sistimi ke Siemens PLC e nang le HMI-screen-screen, e kopanyang li-module tsohle tlas'a sekhahla se le seng sa othomathike.
• Taolo ea Recipe: litekanyetso tse boletsoeng esale pele bakeng sa mofuta o mong le o mong oa tholoana-thempereichara, vacuum, khatello ea homogenization, nako ea ho tšoara, joalo-joalo.
• Alarms & Interlocks: thibela ts'ebetso ha li-valve kapa li-loops tsa CIP li butsoe.
• Tlhahlobo ea Remote: PLC ea tlhophiso e tloaelehileng e tšehetsa tataiso ea hole le tlhahlobo ea liphoso.
• Energy Dashboard: e hlokomela mouoane, metsi, le matla ka beche ho ntlafatsa lisebelisoa.
• Phihlello e Thehiloeng ho Karolo: Basebelisi, lienjineri le batsamaisi ba na le litokelo tse ikhethang.
Mokokotlo ona oa taolo o netefatsa li-setpoints tse nepahetseng, liphetoho tse khutšoane, le boleng bo ka phetoang-ebang ke ho sebetsana le liteko tsa litha e le 'ngoe kapa lihlopha tsa tlhahiso ea lithane tse ngata.
Ho tloha ho moralo ho isa ho ts'ebetso, Shanghai EasyReal Machinery Co., Ltd. e fana ka ts'ebetso e felletseng ea li-turnkey:
1. Scope Tlhaloso: khetholla thepa, bokhoni, le lipakane tsa ho paka.
2. Liteko tsa Pilot: tsamaisa lisebelisoa tsa mohlala ho EasyReal's Beverage R&D Center ho netefatsa viscosity le chai.
3. Sebopeho & P&ID: moralo o hlophisitsoeng oa 2D / 3D o nang le phallo e ntlafalitsoeng ea thepa.
4. Tlhahiso le Kopano: Ho etsoa ha ISO ho tiiselitsoeng ho sebelisa SUS304/ SUS316L le liphaephe tsa orbital-welded.
5. Tlhophiso & Komisi: ho lekanya setšeng le koetliso ea opareitara.
6. Tšehetso ea Ka mor'a Thekiso: lisebelisoa tsa lefats'e tsa lisebelisoa le tšebeletso ea theknoloji e hōle.
Ka lilemo tse 25 tsa boiphihlelo le lits'ebetso linaheng tse 30 +, EasyReal e fana ka mela e hloekileng e leka-lekaneng ho nepahala, bohloeki le katleho ea litšenyehelo.
Morero o mong le o mong o ikemiselitse ho thusa li-processor ho fumana tlhahiso e tsitsitseng, bophelo bo atolositsoeng ba sethala, le ho boloka tatso e ntle.
Qala morero oa hau kajeno.
Visit https://www.easireal.com or email sales@easyreal.cn to request a quotation or schedule a pilot test.
